Tom wrote:

>Steve Blackmore <st...@...> writes:
> 
>  
>
>>Hi Tom - can't you remove them with a full depth finishing cut? Distinct
>>edges like that are stress magnets ;)
>>
>>Steve Blackmore
>>    
>>
>
>Hi Steve,
>Those are tapered walls. The contours for those pockets are about 50 thou inset
>at the bottom of the pocket, so the walls are that much thicker down there. It
>might be worth investigating using a 3/8 endmill with a 1/16" radius end. That
>would give some gradation to each Z level step, plus the bottom cut would have
>the full radiused corners.
>  
>
What you need is a 5-axis mill :)

(nice stuff, by the way)
- Steve


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