Tom, bravo !

Are the parallel marks inside the part made on purpose or due to the multi
layer milling ?

Jorge L.

-----Mensagem original-----
De: Tom [mailto:kestrel...@yahoo.com] 
Enviada em: quinta-feira, 15 de janeiro de 2009 03:23
Para: emc-users@lists.sourceforge.net
Assunto: [Emc-users] Successful Emc2 conversion (happy dance...)

Emc2 community,

I finally produced my first part on my new Kasuga/Emc2 (Mesa 5i20/7i33) knee
mill conversion. I am very happy with the results! The mill will do 500 ipm
rapids, and feeds so far can hit 30 ipm with very accurate results. Lots of
tiny
moves tend to slow the feedrates down a bit, but I have no complaints.

See the following video sample of the toolpath being cut for a lightening
pocket:
http://www.youtube.com/watch?v=jWd29Vv1gcA

Here is how I am handling manual tool changes:
http://www.youtube.com/watch?v=Y2whmSV74vw

Some more photos of the conversion and the first part to come from it (the
part
is a heavy duty triple tree for a V8 powered trike - to give you an idea of
the
scale, the polished fork tube in the following photos is 2" dia.):
http://www.foxpointdesign.com/cnc_stuff/conversion_sm.jpg
http://www.foxpointdesign.com/cnc_stuff/firstpart2sm.jpg
http://www.foxpointdesign.com/cnc_stuff/tripleT-sm.jpg
http://www.foxpointdesign.com/cnc_stuff/tripleT-sm.jpg
http://www.foxpointdesign.com/cnc_stuff/ttclamp2-sm.jpg

The parts are coming out soooo fine. No dwell marks, no backlash comp marks,
just nice smooth surfaces. Accuracy is dead-on. I'm really happy right now
:-)

A hearty thank you to all of you who have taken the time and dedication to
post
your conversion information (Anders W.), as well as those who wrote the
software, made the interface boards, and graciously answered all my
questions
and put up with my stupidities (Chris R., Peter W., Sebastian, John K.,
Alex,
Kirk, Stephen W.P., et al.) 

Thank you all!
Tom
 





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