> >>Hi Tom - can't you remove them with a full depth finishing cut? Distinct
> >>edges like that are stress magnets ;)
> >>
> >>Steve Blackmore
> >
> >Hi Steve,
> >Those are tapered walls. The contours for those pockets are about 50 thou
inset
> >at the bottom of the pocket, so the walls are that much thicker down
there. It
> >might be worth investigating using a 3/8 endmill with a 1/16" radius end.
That
> >would give some gradation to each Z level step, plus the bottom cut would
have
> >the full radiused corners.
> >
> >
> What you need is a 5-axis mill :)
> 
> (nice stuff, by the way)
> - Steve

Aside from a 5 axis (drool..), would a tapered endmill (such as used for
mold work) achieve the desired angle?  Just spit-balling.  Very nice work
Tom - great to see stuff like this.  I better not let my brother see those -
he loves his motorcycles (as I once did, now I value my brain staying within
my skull since a friend of mine broke his pelvis in 3 places and wore a
'hoop' for nearly a year).

I saw the mention of EMC2 2.3...at the risk of getting the whole list
drooling on keyboards and causing mass crashing of emc-users list member's
computers, is 2.3 expected within the next ~3 months or so?

Again - congrats and keep machine info coming!

Greg
www.distinctperspectives.com


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