How would you hollow out the fuselage if you cut it out of one block of foam?

On Tue, Mar 17, 2009 at 6:13 AM, Peter Braroe
<peter.bra...@newsmachine.com> wrote:
> Hello all!
>
>
>
> Here are some thoughts:
>
>
>
> Precision
>
> Actually airplanes are a big like boats, not very precise. Consider a bunch
> of aluminum panels put together by hand with rivets, or wood spars with
> cloth covering. I fly two different Cessna 172s and they are supposed to be
> identical but have very different feel to them. I think +/-1 mm or worse
> would be fine. Probably 1 mm per meter of range would be OK too, especially
> if any error is symmetrical. Look at a 10 meter long wooden airplane from
> the 1930s - they fly fine - and I would be very surprised if they had
> millimeter precision!
>
>
>
> Dimensions
>
> The wing isn't very thick - perhaps only 4 inches or so. A bit more if it is
> to be done in one block with the "dihedral" i.e. the vee-in-the-middle. The
> fuselage would be no more than 1,5-2 meters from the lowest point to
> highest. Less if the "empennage" (i.e. tail feathers) would be made
> separately. If one wing where to be made at the time they would be 5,5
> meters each, and the fuselage would be maybe 8 meters - less since the
> engine cowling would be made separate.
>
>
>
> Assembly from smaller parts
>
> This is of course an option - but wouldn't it be nice to just put a big
> block up and have "instant airplane"! Just add the skin. but I agree that
> it's probably wiser to calm down a little and limit the size to say 6 x 1,6
> x 1,6 meters or so. Even that is of course massive! Then one could do one
> wing at the time and then the fuselage.
>
>
>
> I am thinking perhaps assembling a frame from scaffolding tubing - then it
> can be disassembled too!
>
>
>
> The main thing I am thinking about is how to make something work over such a
> long distance as 6 meters. Perhaps a linear motor and a bicycle chain(s)
> with a tensioner could be used for the long axis? Those parts are plentiful!
> How to make an accurate sensor is then the question. Although if a beefy
> stepper operates the chain cog and an initial calibration is performed then
> perhaps that is good enough.
>
>
>
> Has anyone attempted something like this before? Ideas?
>
>
>
> Perhaps I will try to build something smaller first and experiment!
>
>
>
> Best regards, everyone!
>
>
>
> /Peter
>
>
>
>
>
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easily build your RIAs with Flex Builder, the Eclipse(TM)based development
software that enables intelligent coding and step-through debugging.
Download the free 60 day trial. http://p.sf.net/sfu/www-adobe-com
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