On Tuesday 17 March 2009 04:13, Peter Braroe wrote:
> The main thing I am thinking about is how to make something work over such a
> long distance as 6 meters. Perhaps a linear motor and a bicycle chain(s)
> with a tensioner could be used for the long axis? Those parts are plentiful!
> How to make an accurate sensor is then the question. Although if a beefy
> stepper operates the chain cog and an initial calibration is performed then
> perhaps that is good enough.

the biggest foam routers I've seen were built something like an overhead crane 
with a gimbaled cutting head on an arm hanging down from the crane platform
for something that size you might look into a cable drive setup something like
the straight edge on an oversized drafting table and hang it from a couple of 
concrete walls in the garage or maybe build it up from sections of pallet rack

as for the size of the components I'd think about breaking them down into more
manageable chunks just to save on wasted foam 
you could easily get three or four half tubes to glue together out of a chunk 
of foam 
barely big enough to carve out one - one piece tube and it could be done on a 
much 
smaller machine

Brian
--
"Nemo me impune lacesset"

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