A few years ago someone built a Lancair (composite light aircraft) here, he 
was concerned that the chord of one wing was 2mm (5/64") longer than the 
other.  In his research he asked Cessna what their manufacturing tolerance 
is and they replied "2 inches"!  If you were to take a tape measure and 
measure any major dimension on a Cessna, if its within 2" its within spec.

Greg


----- Original Message ----- 
From: "Roger" <vrsculp...@hotmail.com>
To: <emc-users@lists.sourceforge.net>
Sent: Tuesday, March 17, 2009 8:32 PM
Subject: Re: [Emc-users] BIG CNC machine for making small airplane?


> Tom <kestrel...@...> writes:
>
> snip
>
>> OK... I am going to step in here at this point and say "Whoa pardner!"
>>
>> Yes, you can be a millimeter off in some areas with very little penalty, 
>> but in
>> other respects a millimeter difference can defeat your ability to get off 
>> the
>> ground ... or another millimeter placement of the balance point aft of 
>> the c.g.
>> (center of gravity) will improve control response - but can produce a 
>> sharp
>> stall with a tendency to roll inverted...
>
> Tom,
> I've got to assume you are speaking in hyperbole. A 3m 120kg ultralight is
> 3000mm long. Each mm offset of the center of gravity (120kg/3000mm) is 40 
> grams
> or about 1.5 oz. I would think that what you had for breakfast or which 
> way you
> leaned would have much more of an affect on center of gravity or balance. 
> People
> build ultralights out of pop riveted lawn chair aluminum that fly. I'm 
> sure that
> not all of these are built on surface plates with interferometers. I think 
> that
> 10mm's of accuracy is more than enough for a low performance airplane.
>
> Peter,
> As to large volume routers, the neatest one I saw was a 5 axis robot arm 
> mounted
> on a track used for carving boat hulls. The track was the X axis and the 
> Y,A,B
> and Z were done using the robots native movements. It may have been a 
> surplus
> welding robot.
>
> I think you would need a mathematician to figure out the kinematics.
>
> Good Luck,
> Roger
>
>
>
>
>
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Apps built with the Adobe(R) Flex(R) framework and Flex Builder(TM) are
powering Web 2.0 with engaging, cross-platform capabilities. Quickly and
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software that enables intelligent coding and step-through debugging.
Download the free 60 day trial. http://p.sf.net/sfu/www-adobe-com
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