On Sat, 2009-05-09 at 17:10 -0400, Douglas Pollard wrote:
> Kirk Wallace wrote:
> > On Sat, 2009-05-09 at 15:07 -0400, John Kasunich wrote:
... snip  
> It has been my understanding that the number eight cutter will cut a 
> gear with 12 and 13 teeth. If you get below 12 teeth there has to be 
> undercutting for the teeth to run right without chafing against each 
> other.

The problem is you can't cut the base of the tooth where the required
path narrows the base, which is a problem if your setup requires you to
keep the cutter's center radial plane in line with the gear axis. 

> I would think that a 10 tooth gear would need to be generated  
> with a hob or a gear shaper.   There was some information on the South 
> Bend lathe list where a fellow claimed that a perfect generated tooth 
> for can be cut by useing a tap running on the perifery of a gear blank 
> and feeding across the face. The blank is left to freewheel and be 
> pulled around by the tap.  He claims it makes a perfect tooth???
>                                                                    Doug

Well the tap has a trapezoidal shape, just like a hob cutter. After a
couple of turns of the gear, the tap and gear might self synchronize,
like a knurling tool does.
-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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