On Sat, 2009-05-09 at 22:13 +0100, Dave Caroline wrote:
> Hobbing is easy if you can measure the gear in some way easily, I use
> the OD as my size reference and infeed re run to size, the nice thing
> about a hobbing machine (well the one here anyway) is you can go back
> to the start and still be in gear and run again. As for the use of an
> endmill to create the form we had a user in IRC who posted a picture
> of his day job doing just that but on a very large scale, I use a
> slitting saw to do escape wheels for clocks so is an interesting
> exercise in roughing out then following the form. A form tool is
> easiest for plain gears but then you are limited to tooth number
> ranges as JMK mentioned.
> 
> If you make a generic cgode involute program I would be interested seeing it.
> 
> Dave Caroline

Here is the involute I believe applies to my gear.

http://www.wallacecompany.com/machine_shop/gears/involute.png 

The dots to the right on the horizontal line are spaced 9 degrees of
pitch circle apart. So when the pinion rotates 9 degrees it moves one
dot on the rack. The left side shows the same horizontal dots but
rotated around the pinion center the corresponding degrees. The yellow
lines are the distance of the corresponding 9 degree moves. The red line
is the involute of the pitch circle. It's just an XY move and a rotate
for each point.
-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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