On Mon, 2011-06-13 at 13:47 -0700, Peter Loron wrote: 
> Hello, folks. Can anybody comment on using hall effect switches on a 3
> axis mill for limit / home switches? Seems like they would have some
> possible advantages over physical contact switches.
> 
> Thanks.
> 
> -Pete

My Hardinge lathe uses Hall limit and home sensors. The Z axis target
magnet is small and mounted such that there is minor protection from
chips. There is a small gap between the magnet and sensors when aligned.
If chips are in the magnet area, they get wiped off, but not too small
such that small chips don't bind in the gap. the magnets are weak enough
to have largesh chips fall off. The trip location accuracy only needs to
be within about 2 or 3mm because, in my case, the home sensor is used in
conjunction with the screw encoder index, which should be accurate
to .002mm or better. What I like about Hall sensors is that they are
machining fluid proof and will practically never wear out or change the
trip point or behavior over time. I tend to think using mechanical
micro-switches is silly, but a lot people use them to good effect. The
Hardinge Z axis uses a Hall sensor with magnet in a micro-switch
housing: 
http://sensing.honeywell.com/index.cfm?ci_id=154286&la_id=1&Ne=7&sid=1308EB555700&ci_id=154286&N=3591+4294966517&la_id=1
Short URL: http://alturl.com/v2jzu 

These are mounted in a location well protected from chips, but the area
is not sealed from coolant, which is fine because the sensors don't mind
fluids.

The Z sensors are in an aluminum threaded barrel similar to this one: 
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=480-3256-ND 
Short URL: http://alturl.com/netsd 

They tend to be expensive, but it should not be too difficult to machine
a barrel and pot an IC sensor with leads into it.

-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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