On Sun, 15 Jan 2012, a...@conceptmachinery.com wrote:

> Date: Sun, 15 Jan 2012 22:42:44 -0700
> From: a...@conceptmachinery.com
> Reply-To: "Enhanced Machine Controller (EMC)"
>     <emc-users@lists.sourceforge.net>
> To: "Enhanced Machine Controller (EMC)" <emc-users@lists.sourceforge.net>
> Subject: [Emc-users] tapping problem?
> 
> Hi
> i there spindle motor and motor drive that can be better used for tapping?
> Problem with use tap is that spindle motor can easy crash tap and after
> that extra  charge - + equipment - to remove broke tap from hole.
>
> Every one try to get max from each tap and many times tap that "look good"
> crashed in the hole.
> Where is solution?
> The solution is in torque sensitive motor- motor drive system for spindle.
> Example: tap 1" can hold 80 lb.ft. More than that tap will be crashed.
> Motor drive that can be programmed - do not exceed 80 lb.ft , and if so
> E-Stop  machine.
> For smaller tap torque can be programmed for 20 lb.ft for bigger tap  200
> lb.ft and etc.
> Idea is clear.
> Put this kind motor drive under EMC2 control and problem solved.
> Is there better solution to prevent breaking tap in hole?
>
> Thanks
> aram
>



This is just a standard torque mode drive with a PID output limit applied.
I do wonder is this would really help though, since the spindle 
inertia is sufficient to break the tap if it "grabs"

A torque mode drive could possible be used another way however. Since the 
torque applied to is measureable (just the PID output)
Having a work-per-tapped-hole figure could warn of a dull tap




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Peter Wallace
Mesa Electronics

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