On Monday, January 16, 2012 04:35:12 PM a...@conceptmachinery.com did opine:

> > a...@conceptmachinery.com wrote:
> >> Hi
> >> i there spindle motor and motor drive that can be better used for
> >> tapping?
> >> Problem with use tap is that spindle motor can easy crash tap and
> >> after that extra  charge - + equipment - to remove broke tap from
> >> hole.
> > 
> > I have been using rigid tapping with EMC2 for almost 2 years.  It
> > works amazingly well.
> > You do have to be sure the tap will not reach the bottom of the hole.
> > There is no system
> > I can think of that can stop the motor quickly enough if this happens,
> > and even using
> > a torque-limiting clutch will not prevent all catastrophes.
> 
> Hi
> Tapping cycle use very slow motion, why drive can not stop motion of
> spindle? if max rpm for tapping around 100 rpm , can drive stop spindle
> ? it is possible to program for 70% or torque that actually will crash
> tap, to have some safety.
> aram
 
I don't have the power to drive a tap much bigger than 4-40 here.  As for 
detecting the imminent tap breakage, it takes maybe 100ms to begin to 
effect an estop on my dc spindle, and my suicide breaking stop load is such 
that the spindle would coast from 1/4 to maybe 3/4s of a full turn after 
the estop came on at 100-150 rpms.  It is quite rapid, but I wouldn't want 
to damage the magnets in that PM field motor by throwing a dead short 
across it when at full motor revs either.

In short, the mechanical slip clutch would IMO, be the better idea, much 
much less mass to stop even if the spindle is still going.  Then the 
problem is to stop the z drive before it drives the tap on thru the hole, 
stripping the threads or worse.  The only way to do that is to encode the 
tap holder so the z drive is driven by the taps actual rpms.  I have seen 
spring loaded tap drivers for sale that would cushion that, but don't 
recall where now.

But I've no clue if anyone has attempted such a specialized feat yet.  
Probably the spring loaded tap holder is the most used if anything is used.

> > Jon
> > 
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Cheers, Gene
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