Hi Gene!

On 03/14/2014 09:23 PM, Gene Heskett wrote:
> Greetings again;
> 
> After putting in a diode, that part seemed to work, but this C41 seems to 
> have gone south again. (and again (and again)), and its looking like a 4th 
> one has failed.  Symptoms seem to be an output impedance in the 100k 
> region, making 375 rpm maximum, and dropping nearly 100 rpm when I put a 10 
> megohm digital meter on its output to measure it, and getting a hair over 5 
> volts for my trouble, and a fresh LM358 in the output voltage follower 
> stage acts exactly like the one I pulled out thinking it was bad.
> 
> So it looks like I need another, but it seems to me there ought to be 
> another choice besides this non-linear POS, and the PMDX-106.  Or, do I 
> fire up eagle & design my own?
> 
> The PMDX-106 works great, but its physically too big for the area it needs 
> to fit in by about an inch both ways.
> 
> Anybody else got any suggestions?
> 
> Thanks guys.

Do you talk about this unit?

http://cnc4pc.com/Tech_Docs/C41R2_USER_MANUAL.pdf

I think it should be fairly easy to reverse-engineer the schematic of
this little thingy, as there are only through-hole components and (as it
looks like) just a single copper layer.

But your comment about the LM358 in conjunction with the problem that
you cannot go below ~200mV output voltage caught my attention: The
LM358's output stage does not really sink current down to GND, so if the
input of your following circuit does not have a pull down, it is likely
that this amplifier is the cause of the problem. If so, you could simply
replace it by a RRIO (rail-to-rail input and output) type, most standard
opamps are pin compatible. If 16V max. Vcc are enough, the TLV2372 could
be a suitable replacement. There should be many more to suit your needs,
a quick parametric search yields at least three parts which should fit
as well:

http://www.ti.com/lsds/ti/amplifiers-linear/operational-amplifier-op-amp-products.page#p78=In;Out&p1261max=32;36V;36&p480=2;2&p10max=0.02;1000000&p2954=PDIP

Cheers,
Philipp

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