On 04/06/2015 12:29 PM, Gene Heskett wrote:
> On Monday 06 April 2015 14:12:31 John Alexander Stewart wrote:
>> Hi all;
>>
>> Finally fixed the Oldham couplers for my X/Y axes on my latest build,
>> and was measuring backlash for inserting in the LinuxCNC ini file.
>>
>> This is for a "G0704" style of mill conversion, using one of those
>> kits from the old KeilingCNC place.
>>
>> X/Y/Z is 0.1mm, 0.24mm 0.1mm  or, 2.5 thou, 9 thou, 2.5 thou.
> The 2.5 thou is a bit loose, bigger balls in the nut perhaps?
>
> The 9 thou Y indicates either the thrust bearing at the solidly anchored
> end of the screw is duff, or perhaps not properly assembled.  I was able
> to fix one of those in a cheap 16mmx5 Chinese screw on my toy lathes z
> by padding the outer ring separation with some half thou alu foil shims.
> Several of them stacked. Tricky to cut too.  Seems to be holding up so
> far.
>
>> Is this considered "ok" or "out of range"?
>>
>> I've put these figures in my mill ini file, and it's currently running
>> the X and Y axes back and forth; will measure it again after a bit of
>> wearing in.
>>
>> Any thoughts/comments?
>>
>> (as an aside, Andy Pugh's feedback for spindle soft-gearing works a
>> treat - thank you again Andy)
>>
>> John.
> Let us know what you found John, it helps the next person with a similar
> problem.
>
> Cheers, Gene Heskett
I've been dealing with a loose Y axis on my cinci contourmaster; this 
machine
is set up so one can turn either the ballscrew or the servo motor to adjust
position. The so-called lock on the servo end was loose and so the backlash
was self-adjusting;out to unusable amounts.   Ugh. I'm in the process of 
a dual fix ... complete rebuild the mount for the ballscrew so I can 
lock it down tight.... and add a 10" 5 um glass scale for reference.
For now I will connect just the glass scale with it's attendant tuning 
problems (just not quite enough counts) but the future holds a config 
where P and D are fed from a 40K count/in encoderon the ballscrew and I 
is driven by the glass scale in like manner to Stu's big machine.

Some years ago I was asked to fab a bunch of blocks for a US First 
robotics team. Set them up and ran as a batch.
When finished I miked them to see how I'd done. SD was 0.001 but the 
dimensions were all large by about 2 thou. This on a machine (mazak)
with 0.0025 backlash on both X and Y. Appropriate cutter comp might have 
landed these in the right range if it made a difference. ;-) Just 
personal experience.

Dave

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