On Sat, 2 Apr 2016 11:34:25 -0400
Gene Heskett <[email protected]> wrote:

> On Saturday 02 April 2016 07:04:14 Nicklas Karlsson wrote:
> 
> > > I had SERIOUS problems with my X200 VFD and RS485 bus- I "mostly"
> > > fixed it.
> > >
> > > Here's the thing- yes, RS485 is differential, but the VFD is
> > > probably NOT opto-isolated input.  Differential conveys strong noise
> > > immunity- but ONLY when both A and B wires' voltages are within the
> > > input range of the VFD's bus driver, which might be -0.5v to 7v
> > > relative to the ground on the VFD driver chip. Outside that range,
> > > it will NOT function.
> > >
> > > The X200 confuses me greatly.  Yes is has an A and B RS485
> > > terminals, but no ground on the RJ45 jack.  If you don't have a
> > > ground to connect to, this problem can easily come up, and DID.  I
> > > had to take apart the VFD to measure this- like >20v of noise
> > > between the PC ground and the VFD driver.  That will NOT work, and
> > > didn't.
> >
> > You just hit the major problem with switched power electronics, common
> > mode voltages. A common mode choke will increase common mode
> > impedance. Increased impedance will not by itself decrease voltage but
> > if some current could be conducted away the higher impedance will
> > however lower voltage. One problem is even though ground resistance is
> > close to zero impedance is not. I remember I have read a value of 50µH
> > as maximum power grid inductance but are not totally sure this is
> > correct and particular not for all frequencies.
> >
> > Common mode voltage source is capacitance between switch power
> > electronics conductor with a "square" voltage and ground. It is
> > probably correct to think about it as a capacitor connected to ground
> > which is switched between the two rectified voltage potentials.
> >
> > There is capacitor between: "square" voltage between inverter
> > transistors and cooling fin. In electric motor between phases and
> > ground.
> >
> >
> > Different insulation barrier technologies are more or less tolerant to
> > common mode voltage. I think capcitive insulation barriers like these
> > used in Texas Instruments ISO7421 are tolerant against common mode
> > voltage.
> ...
> Given all that, I do not see how, in a noisy industrial environment, or 
> even here at the Heskett's home camp, it can be error free unless an 
> optical translator, bidirectional, is used at BOTH devices terminals. 

I am not sure about the optical translators. Why however I can't tell for sure.

> ...
> 
> The question then seems to be, is who makes these rs485 to opto fiber (or 
> even to RJ45 jacks & cat5 or cat6 cable since it doesn't have this 
> common mode noise problem that I am aware of), bidirectional translators 
> and at what cost.

Ethernet which use the RJ45 connector have tranformer for insulation. I have 
experienced communication errors over Ethernet then communicating with inverter.


Nicklas Karlsson

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