> > Gene Heskett <[email protected]> wrote:
> > > On Saturday 02 April 2016 07:04:14 Nicklas Karlsson wrote:
> > > > > I had SERIOUS problems with my X200 VFD and RS485 bus- I
> > > > > "mostly" fixed it.
> > > > >
> > > > > Here's the thing- yes, RS485 is differential, but the VFD is
> > > > > probably NOT opto-isolated input.  Differential conveys strong
> > > > > noise immunity- but ONLY when both A and B wires' voltages are
> > > > > within the input range of the VFD's bus driver, which might be
> > > > > -0.5v to 7v relative to the ground on the VFD driver chip.
> > > > > Outside that range, it will NOT function.
> > > > >
> > > > > The X200 confuses me greatly.  Yes is has an A and B RS485
> > > > > terminals, but no ground on the RJ45 jack.  If you don't have a
> > > > > ground to connect to, this problem can easily come up, and DID. 
> > > > > I had to take apart the VFD to measure this- like >20v of noise
> > > > > between the PC ground and the VFD driver.  That will NOT work,
> > > > > and didn't.
> > > >
> > > > You just hit the major problem with switched power electronics,
> > > > common mode voltages. A common mode choke will increase common
> > > > mode impedance. Increased impedance will not by itself decrease
> > > > voltage but if some current could be conducted away the higher
> > > > impedance will however lower voltage. One problem is even though
> > > > ground resistance is close to zero impedance is not. I remember I
> > > > have read a value of 50µH as maximum power grid inductance but are
> > > > not totally sure this is correct and particular not for all
> > > > frequencies.
> > > >
> > > > Common mode voltage source is capacitance between switch power
> > > > electronics conductor with a "square" voltage and ground. It is
> > > > probably correct to think about it as a capacitor connected to
> > > > ground which is switched between the two rectified voltage
> > > > potentials.
> > > >
> > > > There is capacitor between: "square" voltage between inverter
> > > > transistors and cooling fin. In electric motor between phases and
> > > > ground.
> > > >
> > > >
> > > > Different insulation barrier technologies are more or less
> > > > tolerant to common mode voltage. I think capcitive insulation
> > > > barriers like these used in Texas Instruments ISO7421 are tolerant
> > > > against common mode voltage.
> > >
> > > ...
> > > Given all that, I do not see how, in a noisy industrial environment,
> > > or even here at the Heskett's home camp, it can be error free unless
> > > an optical translator, bidirectional, is used at BOTH devices
> > > terminals.
> >
> > I am not sure about the optical translators. Why however I can't tell
> > for sure.
> >
> > > ...
> > >
> > > The question then seems to be, is who makes these rs485 to opto
> > > fiber (or even to RJ45 jacks & cat5 or cat6 cable since it doesn't
> > > have this common mode noise problem that I am aware of),
> > > bidirectional translators and at what cost.
> >
> > Ethernet which use the RJ45 connector have tranformer for insulation.
> > I have experienced communication errors over Ethernet then
> > communicating with inverter.
> >
> >
> > Nicklas Karlsson
> 
> Well, in any event, it seems to me like it is time to get out the scope 
> and see if the interfering noise can be found.  If the noise is in the 
> VFD, I'd certainly contact the vendor for a solution.  Failing that, I 
> believe I'd get another VFD from a diferent source, and if it works, 
> then some bad publicity about the first one and lack of support should 
> be related here on this list.  This is not the only list of course, but 
> bad publicity  should cause a down tick in sales.  And that does send a 
> message.  You bought the product to USE it,  and if its not usable, warn 
> the rest of us.

You could also read if there is something in the manual about a shielded cable 
and how it should be connected.


Nicklas Karlsson

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