Been machining for a living for 18 years.  One off and small runs. Been there,
flood coolant, mist spray and now unless I'm doing steel or heavy aly, I have
reverted to a 5 cc syringe with a thin needle and I spot the material or
cutter as it runs with neat cutting oil. If I'm surfacing a plate or machining
around a big block, I put a few drops of cutting fluid on it and then smear it
with a 1.5 inch paint brush.  

I think I have said this before, but, Castrol Ilocut 154 (think mine was
called 64 when I bought a 20 litre drum 25 years ago and still using it daily)
is a neat cutting oil that is fantastic. 

If I skim 2 bits of aly, one dry and one with oil, I can easily see the
difference. Drip oil with deep pockets and then remove the swarf with
compressed air. Running the mister all the time makes every thing sticky. 

I never mill aly without fluid. Aly friction welds to easily. 

Aliexpress, 20 syringes with needles for a couple of $$

I now have syringes next to the drill press, mill and lathe. 

I still use flood with steel if I have to remove heat.

Flood if you have a fully closed in machine. 

Still use HSS for plastics. Seems to cut the best. 

Cheers Wallace. 

 



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