Indeed WD-40 seems to work well for Al. I have some Al that is plain touchy. Creates heat very quickly and then I get adhesion. 6061-T6 seems to be OK.

Dave

On 2/19/20 4:32 AM, Stuart Stevenson wrote:
For aluminum I like WD-40.

On Wed, Feb 19, 2020 at 3:41 AM Marshland Engineering <
marshl...@marshland.co.nz> wrote:

Been machining for a living for 18 years.  One off and small runs. Been
there,
flood coolant, mist spray and now unless I'm doing steel or heavy aly, I
have
reverted to a 5 cc syringe with a thin needle and I spot the material or
cutter as it runs with neat cutting oil. If I'm surfacing a plate or
machining
around a big block, I put a few drops of cutting fluid on it and then
smear it
with a 1.5 inch paint brush.

I think I have said this before, but, Castrol Ilocut 154 (think mine was
called 64 when I bought a 20 litre drum 25 years ago and still using it
daily)
is a neat cutting oil that is fantastic.

If I skim 2 bits of aly, one dry and one with oil, I can easily see the
difference. Drip oil with deep pockets and then remove the swarf with
compressed air. Running the mister all the time makes every thing sticky.

I never mill aly without fluid. Aly friction welds to easily.

Aliexpress, 20 syringes with needles for a couple of $$

I now have syringes next to the drill press, mill and lathe.

I still use flood with steel if I have to remove heat.

Flood if you have a fully closed in machine.

Still use HSS for plastics. Seems to cut the best.

Cheers Wallace.





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