On 02/19/2020 12:02 PM, John Dammeyer wrote:

And soft castings from scrap aluminium like extruded old window frames is a 
challenge unto itself.  I too use WD-40 for that.  Been thinking of just using 
a spray bottle with kerosene.  Supposed to be just as good and much cheaper.

Ugh, some extrusions are anodized, so a very mushy pure aluminum (1100) core with a really HARD outer skin. That is extremely hard even on carbide cutters, and will eat plain HSS in seconds. Even re-cast, it may contain
some of the aluminum oxide from the anodizing mixed into it.

Jon


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