On 5/4/20 12:19 PM, andy pugh wrote:
On Mon, 4 May 2020 at 18:00, Ed <ate...@mwt.net> wrote:

Well, that worked!   Enclosed is the message. Looks to my unpracticed
eye to be a network error.
No it's this.

./3-axis.hal:9: parameter or pin 'hm2_7i80HD.0.pwmgen.pwm_frequency' not
found
Drop the "HD" from line 9 of your 3-axis.hal file.

Dropped the HD from that line and it simply moved on to the next line with an HD.

After trying a couple more edits then did a global replace of 7i80HD with 7i80 and it would start but had no inputs from the encoders and would run away if the drives were energized.

The initial hal file was done with pncconf. Enclosed is the hal file without modifications.



# Generated by PNCconf at Mon May  4 13:29:36 2020
# If you make changes to this file, they will be
# overwritten when you run PNCconf again

loadrt trivkins
loadrt [EMCMOT]EMCMOT servo_period_nsec=[EMCMOT]SERVO_PERIOD num_joints=[TRAJ]AXES
loadrt hostmot2
loadrt hm2_eth board_ip="192.168.1.121" config=" num_encoders=4 num_pwmgens=3 num_stepgens=0"
setp    hm2_7i80HD.0.pwmgen.pwm_frequency 20000
setp    hm2_7i80HD.0.pwmgen.pdm_frequency 6000000
setp    hm2_7i80HD.0.watchdog.timeout_ns 5000000
loadrt pid names=pid.x,pid.y,pid.z,pid.s

addf hm2_7i80HD.0.read          servo-thread
addf motion-command-handler   servo-thread
addf motion-controller        servo-thread
addf pid.x.do-pid-calcs       servo-thread
addf pid.y.do-pid-calcs       servo-thread
addf pid.z.do-pid-calcs       servo-thread
addf pid.s.do-pid-calcs       servo-thread
addf hm2_7i80HD.0.write         servo-thread

# external output signals

# external input signals

#*******************
#  AXIS X
#*******************

setp   pid.x.Pgain     [AXIS_0]P
setp   pid.x.Igain     [AXIS_0]I
setp   pid.x.Dgain     [AXIS_0]D
setp   pid.x.bias      [AXIS_0]BIAS
setp   pid.x.FF0       [AXIS_0]FF0
setp   pid.x.FF1       [AXIS_0]FF1
setp   pid.x.FF2       [AXIS_0]FF2
setp   pid.x.deadband  [AXIS_0]DEADBAND
setp   pid.x.maxoutput [AXIS_0]MAX_OUTPUT
setp   pid.x.error-previous-target true

net x-index-enable  <=> pid.x.index-enable
net x-enable        =>  pid.x.enable
net x-pos-cmd       =>  pid.x.command
net x-vel-cmd       =>  pid.x.command-deriv
net x-pos-fb        =>  pid.x.feedback
net x-output        =>  pid.x.output

# ---PWM Generator signals/setup---

setp   hm2_7i80HD.0.pwmgen.00.output-type 1
setp   hm2_7i80HD.0.pwmgen.00.scale  [AXIS_0]OUTPUT_SCALE

net x-output                             => hm2_7i80HD.0.pwmgen.00.value
net x-pos-cmd    axis.0.motor-pos-cmd
net x-enable     axis.0.amp-enable-out  => hm2_7i80HD.0.pwmgen.00.enable

# ---Encoder feedback signals/setup---

setp    hm2_7i80HD.0.encoder.00.counter-mode 0
setp    hm2_7i80HD.0.encoder.00.filter 1
setp    hm2_7i80HD.0.encoder.00.index-invert 0
setp    hm2_7i80HD.0.encoder.00.index-mask 0
setp    hm2_7i80HD.0.encoder.00.index-mask-invert 0
setp    hm2_7i80HD.0.encoder.00.scale  [AXIS_0]ENCODER_SCALE

net x-pos-fb               <=  hm2_7i80HD.0.encoder.00.position
net x-vel-fb               <=  hm2_7i80HD.0.encoder.00.velocity
net x-pos-fb               =>  axis.0.motor-pos-fb
net x-index-enable    axis.0.index-enable  <=> hm2_7i80HD.0.encoder.00.index-enable
net x-pos-rawcounts        <= hm2_7i80HD.0.encoder.00.rawcounts

# ---setup home / limit switch signals---

net x-home-sw     =>  axis.0.home-sw-in
net x-neg-limit     =>  axis.0.neg-lim-sw-in
net x-pos-limit     =>  axis.0.pos-lim-sw-in

#*******************
#  AXIS Y
#*******************

setp   pid.y.Pgain     [AXIS_1]P
setp   pid.y.Igain     [AXIS_1]I
setp   pid.y.Dgain     [AXIS_1]D
setp   pid.y.bias      [AXIS_1]BIAS
setp   pid.y.FF0       [AXIS_1]FF0
setp   pid.y.FF1       [AXIS_1]FF1
setp   pid.y.FF2       [AXIS_1]FF2
setp   pid.y.deadband  [AXIS_1]DEADBAND
setp   pid.y.maxoutput [AXIS_1]MAX_OUTPUT
setp   pid.y.error-previous-target true

net y-index-enable  <=> pid.y.index-enable
net y-enable        =>  pid.y.enable
net y-pos-cmd       =>  pid.y.command
net y-vel-cmd       =>  pid.y.command-deriv
net y-pos-fb        =>  pid.y.feedback
net y-output        =>  pid.y.output

# ---PWM Generator signals/setup---

setp   hm2_7i80HD.0.pwmgen.01.output-type 1
setp   hm2_7i80HD.0.pwmgen.01.scale  [AXIS_1]OUTPUT_SCALE

net y-output                             => hm2_7i80HD.0.pwmgen.01.value
net y-pos-cmd    axis.1.motor-pos-cmd
net y-enable     axis.1.amp-enable-out  => hm2_7i80HD.0.pwmgen.01.enable

# ---Encoder feedback signals/setup---

setp    hm2_7i80HD.0.encoder.01.counter-mode 0
setp    hm2_7i80HD.0.encoder.01.filter 1
setp    hm2_7i80HD.0.encoder.01.index-invert 0
setp    hm2_7i80HD.0.encoder.01.index-mask 0
setp    hm2_7i80HD.0.encoder.01.index-mask-invert 0
setp    hm2_7i80HD.0.encoder.01.scale  [AXIS_1]ENCODER_SCALE

net y-pos-fb               <=  hm2_7i80HD.0.encoder.01.position
net y-vel-fb               <=  hm2_7i80HD.0.encoder.01.velocity
net y-pos-fb               =>  axis.1.motor-pos-fb
net y-index-enable    axis.1.index-enable  <=> hm2_7i80HD.0.encoder.01.index-enable
net y-pos-rawcounts        <= hm2_7i80HD.0.encoder.01.rawcounts

# ---setup home / limit switch signals---

net y-home-sw     =>  axis.1.home-sw-in
net y-neg-limit     =>  axis.1.neg-lim-sw-in
net y-pos-limit     =>  axis.1.pos-lim-sw-in

#*******************
#  AXIS Z
#*******************

setp   pid.z.Pgain     [AXIS_2]P
setp   pid.z.Igain     [AXIS_2]I
setp   pid.z.Dgain     [AXIS_2]D
setp   pid.z.bias      [AXIS_2]BIAS
setp   pid.z.FF0       [AXIS_2]FF0
setp   pid.z.FF1       [AXIS_2]FF1
setp   pid.z.FF2       [AXIS_2]FF2
setp   pid.z.deadband  [AXIS_2]DEADBAND
setp   pid.z.maxoutput [AXIS_2]MAX_OUTPUT
setp   pid.z.error-previous-target true

net z-index-enable  <=> pid.z.index-enable
net z-enable        =>  pid.z.enable
net z-pos-cmd       =>  pid.z.command
net z-vel-cmd       =>  pid.z.command-deriv
net z-pos-fb        =>  pid.z.feedback
net z-output        =>  pid.z.output

# ---PWM Generator signals/setup---

setp   hm2_7i80HD.0.pwmgen.02.output-type 1
setp   hm2_7i80HD.0.pwmgen.02.scale  [AXIS_2]OUTPUT_SCALE

net z-output                             => hm2_7i80HD.0.pwmgen.02.value
net z-pos-cmd    axis.2.motor-pos-cmd
net z-enable     axis.2.amp-enable-out  => hm2_7i80HD.0.pwmgen.02.enable

# ---Encoder feedback signals/setup---

setp    hm2_7i80HD.0.encoder.02.counter-mode 0
setp    hm2_7i80HD.0.encoder.02.filter 1
setp    hm2_7i80HD.0.encoder.02.index-invert 0
setp    hm2_7i80HD.0.encoder.02.index-mask 0
setp    hm2_7i80HD.0.encoder.02.index-mask-invert 0
setp    hm2_7i80HD.0.encoder.02.scale  [AXIS_2]ENCODER_SCALE

net z-pos-fb               <=  hm2_7i80HD.0.encoder.02.position
net z-vel-fb               <=  hm2_7i80HD.0.encoder.02.velocity
net z-pos-fb               =>  axis.2.motor-pos-fb
net z-index-enable    axis.2.index-enable  <=> hm2_7i80HD.0.encoder.02.index-enable
net z-pos-rawcounts        <= hm2_7i80HD.0.encoder.02.rawcounts

# ---setup home / limit switch signals---

net z-home-sw     =>  axis.2.home-sw-in
net z-neg-limit     =>  axis.2.neg-lim-sw-in
net z-pos-limit     =>  axis.2.pos-lim-sw-in

#*******************
#  SPINDLE S
#*******************

setp   pid.s.Pgain     [SPINDLE_9]P
setp   pid.s.Igain     [SPINDLE_9]I
setp   pid.s.Dgain     [SPINDLE_9]D
setp   pid.s.bias      [SPINDLE_9]BIAS
setp   pid.s.FF0       [SPINDLE_9]FF0
setp   pid.s.FF1       [SPINDLE_9]FF1
setp   pid.s.FF2       [SPINDLE_9]FF2
setp   pid.s.deadband  [SPINDLE_9]DEADBAND
setp   pid.s.maxoutput [SPINDLE_9]MAX_OUTPUT
setp   pid.s.error-previous-target true

net spindle-index-enable  <=> pid.s.index-enable
net spindle-enable        =>  pid.s.enable
net spindle-vel-cmd-rpm     => pid.s.command
net spindle-vel-fb-rpm      => pid.s.feedback
net spindle-output        <=  pid.s.output

# ---Encoder feedback signals/setup---

setp    hm2_7i80HD.0.encoder.03.counter-mode 0
setp    hm2_7i80HD.0.encoder.03.filter 1
setp    hm2_7i80HD.0.encoder.03.index-invert 0
setp    hm2_7i80HD.0.encoder.03.index-mask 0
setp    hm2_7i80HD.0.encoder.03.index-mask-invert 0
setp    hm2_7i80HD.0.encoder.03.scale  [SPINDLE_9]ENCODER_SCALE

net spindle-revs             <= hm2_7i80HD.0.encoder.03.position
net spindle-vel-fb-rps       <= hm2_7i80HD.0.encoder.03.velocity
net spindle-index-enable     <=> hm2_7i80HD.0.encoder.03.index-enable

# ---setup spindle control signals---

net spindle-vel-cmd-rps        <=  motion.spindle-speed-out-rps
net spindle-vel-cmd-rps-abs    <= motion.spindle-speed-out-rps-abs
net spindle-vel-cmd-rpm        <=  motion.spindle-speed-out
net spindle-vel-cmd-rpm-abs    <=  motion.spindle-speed-out-abs
net spindle-enable             <=  motion.spindle-on
net spindle-cw                 <=  motion.spindle-forward
net spindle-ccw                <=  motion.spindle-reverse
net spindle-brake              <=  motion.spindle-brake
net spindle-revs               =>  motion.spindle-revs
net spindle-at-speed           =>  motion.spindle-at-speed
net spindle-vel-fb-rps         =>  motion.spindle-speed-in
net spindle-index-enable      <=> motion.spindle-index-enable

# ---Setup spindle at speed signals---

sets spindle-at-speed true


#******************************
# connect miscellaneous signals
#******************************

#  ---HALUI signals---

net joint-select-a        halui.joint.0.select
net x-is-homed            halui.joint.0.is-homed
net jog-x-pos             halui.jog.0.plus
net jog-x-neg             halui.jog.0.minus
net jog-x-analog          halui.jog.0.analog
net joint-select-b        halui.joint.1.select
net y-is-homed            halui.joint.1.is-homed
net jog-y-pos             halui.jog.1.plus
net jog-y-neg             halui.jog.1.minus
net jog-y-analog          halui.jog.1.analog
net joint-select-c        halui.joint.2.select
net z-is-homed            halui.joint.2.is-homed
net jog-z-pos             halui.jog.2.plus
net jog-z-neg             halui.jog.2.minus
net jog-z-analog          halui.jog.2.analog
net jog-selected-pos      halui.jog.selected.plus
net jog-selected-neg      halui.jog.selected.minus
net spindle-manual-cw     halui.spindle.forward
net spindle-manual-ccw    halui.spindle.reverse
net spindle-manual-stop   halui.spindle.stop
net machine-is-on         halui.machine.is-on
net jog-speed             halui.jog-speed
net MDI-mode              halui.mode.is-mdi

#  ---coolant signals---

net coolant-mist      <=  iocontrol.0.coolant-mist
net coolant-flood     <=  iocontrol.0.coolant-flood

#  ---probe signal---

net probe-in     =>  motion.probe-input

#  ---motion control signals---

net in-position               <=  motion.in-position
net machine-is-enabled        <=  motion.motion-enabled

#  ---digital in / out signals---

#  ---estop signals---

net estop-out     <=  iocontrol.0.user-enable-out
net estop-out     =>  iocontrol.0.emc-enable-in

#  ---manual tool change signals---

loadusr -W hal_manualtoolchange
net tool-change-request     iocontrol.0.tool-change       => hal_manualtoolchange.change net tool-change-confirmed   iocontrol.0.tool-changed      <= hal_manualtoolchange.changed net tool-number             iocontrol.0.tool-prep-number  => hal_manualtoolchange.number net tool-prepare-loopback   iocontrol.0.tool-prepare      => iocontrol.0.tool-prepared




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