On Tuesday 04 August 2020 08:37:06 Matthew Herd wrote:

> Sorry for the delayed reply.  I did some work on the scope on Sunday
> morning and have attached some pictures of the results.  Let me know
> if they don’t come through.
>
> In sort, the results appear to show a roughly 80kHz noise when the
> machine is turned on, with spikes pretty frequently exceeding 2V
> (where my trigger was set for channel 1, the index channel.  Channel 2
> was the A channel of the encoder and the noise also appeared on there.
>  Results were identical regardless of whether the encoder was
> connected to the USC board or not.  Spindle on/off appeared to have
> little or no impact on the noise.  I also got a picture of the Hal
> Scope for the index pin and it is triggering repeatedly as discussed
> before.  I wasn’t able to reproduce the sawtooth on the
> motion.spindle-revs during G33.1, but it was still randomly failing to
> reverse and retract out of the hole occasionally.  I ran a program
> with numerous cycles and it’d e-stop the machine after a few G33.1’s
> for reasons unknown.  The encoder wires are twisted pairs and they’re
> only separated to allow connection to ground.
>
> Given these findings, it appears that I’ll be rewiring the grounds to
> a single point in the near future.  I’ll re-test once that is done,
> but it’ll be a few weeks.  I was looking it over and while I didn’t
> connect everything to a single point, I did do a fairly thorough job
> of making sure each one was on a separate bolt on the case of the
> respective enclosures.  I’m wondering if there’s any value in
> isolating power and logic grounds or isolating either one from the
> machine.
>
Machine frame must be grounded to that bolt, I have a roll of 3/8" wide 
braid I use for that. And it would not hurt a thing  to ground the table 
to the machine frame by the same method. If you do any shade tree EDM on 
that machine, like burning out a broken tap, I ground whichever polarity 
of the EDM supply that stands the best chance of not causing any arcing 
in the spindle bearings, that can be death on those.

> > On Aug 2, 2020, at 11:34 AM, Jon Elson <el...@pico-systems.com>
> > wrote:
> >
> > On 08/01/2020 01:37 PM, Matthew Herd wrote:
> >> Thanks Gene, I hope you’re well also.  I disconnected that
> >> grounding wire, no difference observed in the
> >> ppmc.0.encoder.03.index behavior.  The noise seems the same both
> >> when spindle is running and stopped, with a tendency strongly
> >> toward "true" than "false."  Pulses seem to be both long and short,
> >> but I’d guess they’re about 80-90% true.  Not at all what I’d
> >> expect, even with noise.
> >
> > This does not make any sense at all.  The encoder.xx.index reports
> > detecting a falling edge on the index (Z) input.  it is reset every
> > time it is read.  Long true pulses mean it was triggered at least
> > once every millisecond, ie. faster than the servo thread samples it.
> >
> > So, the encoder.xx.index is NOT looking at the STATE of the Z input,
> > but whether a high-to-low transition occurred since the last time it
> > was read.
> >
> > Jon
> >
> >
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Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
If we desire respect for the law, we must first make the law respectable.
 - Louis D. Brandeis
Genes Web page <http://geneslinuxbox.net:6309/gene>


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