I am using heavy weight drawing Mylar that I purchased from a drafting 
supply house, frosted on one side.  I am cutting it in strips and epoxying 
the strips in place after fiberglassing the parts [ rudder, horz. stabilizer 
and etc.]  I then used a little epoxy filler to dress the seams flush and 
sand smooth.  Mylar will take painting just fine.

KRron

----- Original Message ----- 
From: "Ron Butterfield" <rbutterfi...@mebtel.net>
To: "KRnet" <kr...@mylist.net>
Sent: Tuesday, October 26, 2004 9:47 AM
Subject: Re: KR> Mylar Gap Seals


> Mark Jones wrote:
>>  If anyone else knows where we can buy this in
>>lesser quantities or even in 4" wide rolls please speak up.
>
> This is untried, and I don't know if the cost per person is advantageous 
> or
> not, but in the interest of diseminating information, here goes:
>
> McMaster-Carr has an ultra high molecular weight polyethylene tape
> (hereafter known as UHMW) available that might well work in this
> application. It is available in .0045", .0065", and .0115" thicknesses, of
> which .0015" is adhesive. This is a very tough, slippery material, and the
> adhesive appears to be durable. It is available in widths of 1/2", 3/4",
> 1", 2", 3" and 6" (not 4", unfortunately).
>
> http://www.mcmaster.com/nav/enter.asp?pagenum=3197
>
> I've used it for a bearing surface here at work, where we have a very 
> heavy
> sliding door; I put it on the guide rail and it doesn't show any wear or
> signs of coming off after 7 years.
>
> Will this work on a plane? I don't know. One hassle is that it has 
> adhesive
> all the way across, and some way will have to be devised to keep it from
> binding on the aileron. If the thinner size is used, it could possibly be
> doubled on the half that is not meant to be stuck (kind of like a sideways 
> J).
>
>
> Regards,
> RonB
>
>
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