Duplexer companies that use RG8, 58, 213, or any of that noisy crap should be "burned at the stake" :)  I had just one short piece of well made 58 on my UHF repeater ... that thing dissappeared just as quick as I could find my roll of rg142.  Noise from RG8 and 58 is much worse on 2 meters ... just like he said ... even touching it is bad.

James

Tony King - W4ZT wrote:
I recently wondered the same thing about a Phelps Dodge six cavity duplexer 
here. I found that all six cables including the two to the tee connector 
were the same length: 8-3/4 inches tip to tip on PL-259 connectors. 
(<http://repeater.w4zt.com/duplexer/>)

The problem here was noise, lots of it, and anytime one of those cables was 
moved even slightly the noise became much worse.  These original cables 
were made from PDC's own house branded RG-8 cable and supplied pre-tuned on 
146.625 MHz.  I decided to replace the cables and assumed the same thing 
that Eric pointed out below, whatever length works, and the base assumption 
"minimum length to fit" worked for me.

I replaced the house branded RG-8 with jumpers I made from Andrews FSJ1-50A 
1/4" Superflex Heliax. I realized the VF was greater but shorter cables 
wouldn't reach so I made them the same as original.  Details of my 
superflex to PL-259 connector project are here: 
<http://repeater.w4zt.com/duplexer/superflex/>.

After completing the superflex mod I also welded up a bracket to hard mount 
the tee connector. I reassembled the harness and checked the duplexer. It 
was back to spec and NO NOISE!  Move them, bang them, shove them, no 
effect. Problem solved!

In this case, the difference in cable length made no measurable difference 
in performance but the move to the 100% shielding of the superflex heliax 
made a huge difference.

If you're making cables, I would highly suggest you consider making them 
from the superflex heliax so you can completely eliminate the leakage and 
noise problems from your duplexer.

73, Tony W4ZT

At 12:33 AM 10/13/2004, you wrote:

  
Neal,

The best answer to your question is probably: Whatever works!  Both Bill
Lieske of EMR and Len Pringle of Telewave have given me pretty much the
same answer about jumper lengths for duplexers they manufacture.

In most duplexers, the cavities are individually tuned for the desired
insertion loss by adjusting the coupling loops or probes, and each
cavity is tuned for the desired pass loss and notch depth.  This is an
iterative process, and eventually the technician has two or three high
pass cavities that are identical, and two or three low pass cavities
that are identical.

At this point the technician selects a test jumper from a rack of
pre-made jumpers that are arranged in 1/2 inch (usually) increments.
>From long experience, he picks one that he knows is close to being the
right length.  If each cavity had 0.6 dB insertion loss, he looks for a
jumper that results in about 1.2 dB loss for the pair.  If the loss is
more than 1.3 dB, he'll try a shorter or a longer jumper until he finds
one that gives the minimum combined loss.  If this is a six-cavity
duplexer, he'll add the third cavity and repeat the process, looking for
about 2.0 dB total loss.  If the customer wanted a deeper notch, each
cavity's loops might have been set for a different coupling, which means
that the optimum jumper cable lengths might not be the same.  So, the
jumper lengths are not always pre-calculated.

Some duplexer manufacturers have just two or three cable harnesses that
they use for all duplexers in a particular band, and these are
compromises.  Sad to say, many commercial installers have no interest in
optimizing their installations, because that effort is time-consuming
and is therefore costly.  Hey, if it works, that's good enough!  A
purist does not embrace this one-size-fits-all approach!

Regarding jumper cables, they should always be double-shielded; RG-214,
RG-142, or RG-400 are good choices.  Do not use RG-58, RG-8, or RG-213
because those are single-shield cables.

73, Eric Lemmon WB6FLY

Neal Newman wrote:
    
 BTW the cans are WP-641's

Neal Newman wrote:  Hey Guys.. I am having a problem with my  Wacom 
      
Cans...   I am just curious what should the length be for the 4 jumpers.. 
the 2 between the cans and the 2 that meet at the output Tee..... the 
repeater is on 145.230 and what type cable should be used ( I think it's 
RG-213?) I noticed that one cable is teflon... and 2 seem longer than the 
other 2.. I tookmMeasurements.... the jumpers between the cans  measure 
8.5" and 8.75" the 2 jumpers between the cans and the output tee measure 
11.77" and 13.5 "(teflon) I know this is not correct... Serves me right 
for loaning out the cans to friends club for a few years. For some reason 
I always thought all 4 cables should be about 13" but I may be wrong... 
Does anyone know the correct length?  BTW I measured tip to tip of the pl-259's
    





 
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