Stus-List Overheating 3GMD - the plot thickens

2013-05-26 Thread Robert Abbott

Gary:

My issue was simply the two wing nuts on the top of the raw water 
strainer weren't tightened enough to prevent the air leak I 
didn't need a new water straining system with a better gasket sealing, I 
just needed a 1/2 to 3/4 turn on each wing nut, problem solved.


Took it apart in the Fall to clean it and didn't torque it down enough.  
Won't happen again!


Bob Abbott
AZURA
CC 32 - 84
Halifax, N.S


On 2013/05/24 12:21 PM, Gary Nylander wrote:
A friend of mine had a similar problem on his motorsailor. He had 
overheating problems, so took it to the mechanics at the yard in Key 
Largo for its usual bottom job and the motor work. Cored out the heat 
exchanger, ran through the whole water system (has a trans cooler in 
line as well) and dropped it back in the water. Ran great, great water 
flow at the dock, so we took it out. About a mile out, overheating! No 
water. Back in, check everything again. Ran it at the dock, great 
flow, put a load on it, great flow, ran for about half an hour at 
cruising rpm with load, great flow. Took it back out - lasted a 
mile back in again.
It turned out that there was a small air leak in the raw water 
strainer, as Bob said. Why it would run at the dock and be OK, and not 
at the same rpm out in the ocean is still a mystery, but my friend 
(after blowing a good sailing week) decided a new water straining 
system with better gasket sealing was in order.

All is well.
Gary

- Original Message -
*From:* Robert Abbott mailto:robertabb...@eastlink.ca
*To:* Dennis C. mailto:capt...@yahoo.com ; cnc-list@cnc-list.com
mailto:cnc-list@cnc-list.com
*Sent:* Thursday, May 23, 2013 10:56 PM
*Subject:* Stus-List Overheating 3GMD - the plot thickens

Don:

One more thing to check.check to see that your 'o-ring seal'
on your raw water strainer is tight .if it isn't, your water
cooling system will suck in air and not enough water to cool your
engine.

If you take the top off the strainer out to clean it, you might
not have put it back together tight enough.  How do I know this?  Daa!

Bob Abbott
AZURA
CC 32 - 84
Halifax, N.S.



On 2013/05/23 11:13 PM, Dennis C. wrote:

Good suggestion from Rich.  Even a new impeller can spin.

Also, there may be a suction leak on the intake side of the
pump.  Disconnect the discharge at the pump.  Start the engine
and check for flow there.  (It won't hurt the engine to run a
couple minutes with no water flow.)  Try to stop the flow by
blocking the hose with a rag or your hand.  If the flow and
pressure are good, move downstream.  If no flow or you can stop
the flow then the issue is the pump or ahead of the pump.

If the flow is good, disconnect the hose to the little elbow you
cleaned.  Check for flow and pressure there.

Dennis C.
Touche' 35-1 #83
Mandeville, LA



*From:* Knowles Rich r...@sailpower.ca
*To:* cnc-list@cnc-list.com cnc-list@cnc-list.com
*Sent:* Thursday, May 23, 2013 8:35 PM
*Subject:* Re: Stus-List Overheating 3GMD - the plot thickens

Suggest checking the raw water pump impellor to make sure the
bronze insert is not spinning inside the rubber impellor.
This can happen with a new or old unit and can fool you in an
inspection as the rubber vanes may look perfect.

Rich Knowles
Indigo. LF38
Halifax

On 2013-05-23, at 22:00, Don Jonsson dbjons...@shaw.ca
mailto:dbjons...@shaw.ca wrote:

Hi
I had previously sent out a  message about an overheating
diesel.  The culprit, so I thought, was the knuckle going
into the mixing elbow, because generally when I cleaned it,
it worked again.  For a while.
So I finally took of the mixing elbow and gave everything a
proper cleaning.  I checked the water pump.  I checked all
hoses by blowing through them and the engine.
I put it all back together and it all worked and water pumped
like it is supposed to, except the water pump leaked a bit --
needed a new gasket, but I knew that and just wanted to see
if it would work. Got a new gasket and put it on.  Started up
and no water.
I took out the thermostat and checked to see it worked --
slightly corroded but it worked, i.e. opened in hot water. 
Put everything back together and started it up and a bit of

water but too much steam.  Took the thermostat out and put it
in more carefully.  Tried again, water running, no steam
everything is perfect.  Ran it for a while just to be sure.
Turned it off.  Waited a while (an hour) and started it up
again.  No water.
So the problem is not the mixing elbow (and likely never was
as it wasn't that bad

Re: Stus-List Overheating 3GMD - the plot thickens

2013-05-26 Thread Dennis C.
Just a suggestion for all with similar strainers, try to tighten the wing nuts 
equally so the same amount of threads is showing on each screw. An unevenly 
tightened cap can leak air. 

Dennis C.
Touché 35-1 #83
Mandeville, LA

Sent from my iPhone

On May 26, 2013, at 6:57 PM, Robert Abbott robertabb...@eastlink.ca wrote:

 Gary:
 
 My issue was simply the two wing nuts on the top of the raw water strainer 
 weren't tightened enough to prevent the air leak  I didn't need a new 
 water straining system with a better gasket sealing, I just needed a 1/2 to 
 3/4 turn on each wing nut, problem solved.
 
 Took it apart in the Fall to clean it and didn't torque it down enough.  
 Won't happen again!
 
 Bob Abbott
 AZURA
 CC 32 - 84
 Halifax, N.S
 
 
 On 2013/05/24 12:21 PM, Gary Nylander wrote:
 A friend of mine had a similar problem on his motorsailor. He had 
 overheating problems, so took it to the mechanics at the yard in Key Largo 
 for its usual bottom job and the motor work. Cored out the heat exchanger, 
 ran through the whole water system (has a trans cooler in line as well) and 
 dropped it back in the water. Ran great, great water flow at the dock, so we 
 took it out. About a mile out, overheating! No water. Back in, check 
 everything again. Ran it at the dock, great flow, put a load on it, great 
 flow, ran for about half an hour at cruising rpm with load, great flow. Took 
 it back out - lasted a mile back in again.
  
 It turned out that there was a small air leak in the raw water strainer, as 
 Bob said. Why it would run at the dock and be OK, and not at the same rpm 
 out in the ocean is still a mystery, but my friend (after blowing a good 
 sailing week) decided a new water straining system with better gasket 
 sealing was in order.
  
 All is well.
  
 Gary
 - Original Message -
 From: Robert Abbott
 To: Dennis C. ; cnc-list@cnc-list.com
 Sent: Thursday, May 23, 2013 10:56 PM
 Subject: Stus-List Overheating 3GMD - the plot thickens
 
 Don:
 
 One more thing to check.check to see that your 'o-ring seal' on your raw 
 water strainer is tight .if it isn't, your water cooling system will 
 suck in air and not enough water to cool your engine.
 
 If you take the top off the strainer out to clean it, you might not have put 
 it back together tight enough.  How do I know this?  Daa!
 
 Bob Abbott
 AZURA
 CC 32 - 84
 Halifax, N.S.  
 
 
 
 On 2013/05/23 11:13 PM, Dennis C. wrote:
 Good suggestion from Rich.  Even a new impeller can spin.  
 
 Also, there may be a suction leak on the intake side of the pump.  
 Disconnect the discharge at the pump.  Start the engine and check for flow 
 there.  (It won't hurt the engine to run a couple minutes with no water 
 flow.)  Try to stop the flow by blocking the hose with a rag or your hand.  
 If the flow and pressure are good, move downstream.  If no flow or you can 
 stop the flow then the issue is the pump or ahead of the pump.
 
 If the flow is good, disconnect the hose to the little elbow you cleaned.  
 Check for flow and pressure there.  
 
 Dennis C.
 Touche' 35-1 #83
 Mandeville, LA
 
 
 From: Knowles Rich r...@sailpower.ca
 To: cnc-list@cnc-list.com cnc-list@cnc-list.com 
 Sent: Thursday, May 23, 2013 8:35 PM
 Subject: Re: Stus-List Overheating 3GMD - the plot thickens
 
 Suggest checking the raw water pump impellor to 
 make sure the bronze insert is not spinning inside the rubber impellor. 
 This can happen with a new or old unit and can fool you in an inspection as 
 the rubber vanes may look perfect. 
 
 Rich Knowles
 Indigo. LF38
 Halifax
 
 On 2013-05-23, at 22:00, Don Jonsson dbjons...@shaw.ca wrote:
 
 Hi
  
 I had previously sent out a  message about an overheating diesel.  The 
 culprit, so I thought, was the knuckle going into the mixing elbow, because 
 generally when I cleaned it, it worked again.  For a while.
  
 So I finally took of the mixing elbow and gave everything a proper 
 cleaning.  I checked the water pump.  I checked all hoses by blowing 
 through them and the engine.
  
 I put it all back together and it all worked and water pumped like it is 
 supposed to, except the water pump leaked a bit – needed a new gasket, but 
 I knew that and just wanted to see if it would work.  Got a new gasket and 
 put it on.  Started up and no water.
  
 I took out the thermostat and checked to see it worked – slightly corroded 
 but it worked, i.e. opened in hot water.  Put everything back together and 
 started it up and a bit of water but too much steam.  Took the thermostat 
 out and put it in more carefully.  Tried again, water running, no steam 
 everything is perfect.  Ran it for a while just to be sure.
  
 Turned it off.  Waited a while (an hour) and started it up again.  No water.
  
 So the problem is not the mixing elbow (and likely never was as it wasn’t 
 that bad).  Not the pump as it looks fine.  Not the thermostat – I don’t 
 think although I will replace

Re: Stus-List Overheating 3GMD - the plot thickens - but doesn't resolve

2013-05-26 Thread Don Jonsson
Hi All

 

Thanks for all of the comments regarding my problem of sometimes the boat
pumps water and sometimes not.  I'm amazed at the help provided.I think
I have taken all into consideration in some form of test to try and debug
this.

 

I have disconnected the hoses carrying the water from various point where
they enter the engine and tested to see if water is pumping and the water is
getting through.  Downstream of the pump I have put my finger on the hose
and sprayed water around the cabin, ok, into a bucket, indicating good
pressure from the pump.  In all places water is coming, but since the
problem is intermittent, what does that tell me?  I feel confident that at
least the problem is downstream of the pump.

 

I've ordered a new thermostat, although the one that is in there seems to
work fine when tested in water on the stove.  Although it didn't seem to
behave consistently after putting it back in.  But I would think if it
wasn't working water would still pump through the bypass but the engine
would overheat.

 

The engine starts immediately so I'm thinking compression should still be
good, but mechanics are on order to check things like that.  For sure it is
blowing more black smoke on start up that it did a year ago, so something is
amiss but could just be the injectors.  I'll also get them to test the heat
with a infrared thermometer.

 

After doing all this, the last few times I've started the engine all has
worked as it is supposed to.  The problem is I've still not found a
definitive cause.  So has something fixed it, or not.   And if not at what
most inconvenient time will it manifest itself again, as on the west coast
of Vancouver Island this summer?

 

I thinking perhaps something is floating in the engine that sometimes plugs
something like the thermostat, and sometimes not, depending on how it is
floating around.  The only challenge with that, is once the engine starts
and is pumping water it continues to pump water, and I've run it for
extended periods of time,  travelling distances.  So why wouldn't it plug it
intermittently when running as opposed just when it is starting?

 

So I'm thinking about the recommendation on using Barnacle Buster.  It seems
the easiest way is to take out the zincs in the engine as they recommend
(and if anyone else has a 3GMD in a CC 34 they know you can't really call
this easy) and then put the intake hose into a big bucket containing
Barnacle Buster and the outflow hose going into the mixing elbow back in the
bucket and run the engine until the stuff has come through.  Then let it sit
for day.

 

The alternative building a flushing system seems a fair bit more complicated
but apparently is the more recommended method.

 

Has anyone done this?

Does it damage the impeller?

What about all the stuff it dislodges?  It seems getting that out of the
system could cause more plugging up?  I suspect this engine has never been
flushed and it is a long ways from new.  So will everything come out in
small pieces or will there be big hose plugging flakes?

 

Any help?

 

Thanks

Don  

 

From: dre...@gmail.com [mailto:dre...@gmail.com] 
Sent: May-24-13 7:41 AM
To: cnc-list@cnc-list.com
Subject: Re: Stus-List Overheating 3GMD - the plot thickens

 


Hi,

 

My raw water cooled 2QM15 had a problem of intermitting over heating.  I
check and replaced many things: hoses, belts, impeller, ...   I even pickled
the engine with vinegar and turned over water pump impeller backing plate
thinking the wear was limiting flow.   I even thought I licked the problem.
After a big trip (2 two-days gulf crossings), I left the boat for a few
weeks and when I returned, the engine was seized.  It turned out the  head
gasket was slightly blown which let raw water in the cylinder and over two
weeks corroded/seized a piston.  

 

I discovered the real reason for the heating problem(and likely the reason
for blowing a head gasket) when I fixed the engine:  severe salt scale build
up!

 

The picture below is my block with the cylinder selves removed showing what
was likely 33 yrs of scale build up.   

 

http://www.flickr.com/photos/dreuge/7782378010/in/set-72157631067396554

 

I happily rebuilt the engine(another story) but I strongly suggest that
anyone with a raw water system regularly flush the engine with a good agent
like barnacle buster (and don't cheap your self by using vinegar).   The
$30-$50 for barnacle buster is a lot less than the $800 I spent rebuilding
my yanmar. 

 

 

-
Paul E.
1979 CC 29 Mk1
S/V Johanna Rose
Carrabelle, FL

 

Begin forwarded message:





Date: Thu, 23 May 2013 18:00:17 -0700
From: Don Jonsson dbjons...@shaw.ca
To: cnc-list@cnc-list.com
Subject: Stus-List Overheating 3GMD - the plot thickens
Message-ID: 023e01ce581a$0e7118d0$2b534a70$@ca
Content-Type: text/plain; charset=us-ascii

Hi



I had previously sent out a  message about an overheating diesel.  The
culprit, so I thought, was the knuckle going into the mixing elbow, because

Re: Stus-List Overheating 3GMD - the plot thickens

2013-05-24 Thread Morgenstern, Keith E CIV SEA 08 NR
As others have mentioned, I'd look for an air leak in every seal from
the pump upstream to the hull fitting -including the entire pump.
If the pump gets air bound and the impeller vanes are less than
absolutely factory perfect, it will have a hard time sucking water, and
will just move the air in the pump around.


My water pump was leaking, and I thought it was the cover seal like you
do...it wasn't, it was the shaft seals between the pulley and the
impeller.  They were about $10 each or so and not terribly hard to
replace.  It's a good idea to replace the bearings if you're going in
there to fix the seals.
If you cannot get new seals in a timely manner, just put as much
thick-tacky grease in the shaft seal as you can...just to slow down the
air-water intrusion/leak.


The other suggestion about the cam in the pump is also a good one.
It's held in with a single brass screw.  Mine corroded away to nothing.
So I replaced it with a stainless cap screw.  By the way...it's metric
and it cannot be too long or it will stick into the pump and tear the
vanes. Choose wisely as the saying goes.


And another thought, before you go all acid bath on the engine...maybe
start with a mild acid like vinegar. It's cheap in large volume, and
mild enough to the steel parts while working magic on salts.  Just a
thought and if it doesn't work, you are only out about $15.
I'd get the engine running and hot on seawater, shut it down, then take
the seawater intake and put it in the vinegar bottle. For a SW cooled
engine, I'd guess that 4 gallons would do.  Then run the engine for a
very short time to suck all 4 gallons into the engine.
Now the heat from the block will help the vinegar do it's thing. Leave
it for a day maybe. The run it normally.
Bewareall those bits that were adhering are going to try to exit the
engine...if there are large scales they could block the passages. (like
a blood clot or heart attack).

-Keith M
CC 35-3  (3GM30F)


-Original Message-
From: Don Jonsson [mailto:dbjons...@shaw.ca] 
Sent: Thursday, May 23, 2013 21:00
To: cnc-list@cnc-list.com
Subject: Stus-List Overheating 3GMD - the plot thickens

Hi

 

I had previously sent out a  message about an overheating diesel.  The
culprit, so I thought, was the knuckle going into the mixing elbow,
because generally when I cleaned it, it worked again.  For a while.

 

So I finally took of the mixing elbow and gave everything a proper
cleaning.  I checked the water pump.  I checked all hoses by blowing
through them and the engine.

 

I put it all back together and it all worked and water pumped like it is
supposed to, except the water pump leaked a bit - needed a new gasket,
but I knew that and just wanted to see if it would work.  Got a new
gasket and put it on.  Started up and no water.

 

I took out the thermostat and checked to see it worked - slightly
corroded but it worked, i.e. opened in hot water.  Put everything back
together and started it up and a bit of water but too much steam.  Took
the thermostat out and put it in more carefully.  Tried again, water
running, no steam everything is perfect.  Ran it for a while just to be
sure.

 

Turned it off.  Waited a while (an hour) and started it up again.  No
water.

 

So the problem is not the mixing elbow (and likely never was as it
wasn't that bad).  Not the pump as it looks fine.  Not the thermostat -
I don't think although I will replace it.  

 

The problem is sometimes the engine pumps water and sometimes not.   And
I'm stumped. 

 

This is a raw water cooled engine which makes things different.  Has
anyone had a similar problem and ideas for a solution.

 

Also, it seems hard to get part numbers for a 3GMD and the local
mechanic had to go find an old book.  Is there any place online to find
part numbers for that engine?

 

Thanks to anyone that can help.

Don

 


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Re: Stus-List Overheating 3GMD - the plot thickens

2013-05-24 Thread ELevert
My raw water cooled Yanmar 2qm15 would start with a normal flow of water. 
On restarting after a sail, no water flow. This repeated regularly until 
the thermostat was changed. 

Ed

CC 30 Mk 1 Dream Girl (for sale)
CC 34 Briar Patch 
New Orleans___
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Re: Stus-List Overheating 3GMD - the plot thickens

2013-05-24 Thread dreuge

Hi,

My raw water cooled 2QM15 had a problem of intermitting over heating.  I check 
and replaced many things: hoses, belts, impeller, ...   I even pickled the 
engine with vinegar and turned over water pump impeller backing plate thinking 
the wear was limiting flow.   I even thought I licked the problem.  After a big 
trip (2 two-days gulf crossings), I left the boat for a few weeks and when I 
returned, the engine was seized.  It turned out the  head gasket was slightly 
blown which let raw water in the cylinder and over two weeks corroded/seized a 
piston.  

I discovered the real reason for the heating problem(and likely the reason for 
blowing a head gasket) when I fixed the engine:  severe salt scale build up!

The picture below is my block with the cylinder selves removed showing what was 
likely 33 yrs of scale build up.   

http://www.flickr.com/photos/dreuge/7782378010/in/set-72157631067396554

I happily rebuilt the engine(another story) but I strongly suggest that anyone 
with a raw water system regularly flush the engine with a good agent like 
barnacle buster (and don't cheap your self by using vinegar).   The $30-$50 for 
barnacle buster is a lot less than the $800 I spent rebuilding my yanmar. 


-
Paul E.
1979 CC 29 Mk1
S/V Johanna Rose
Carrabelle, FL

Begin forwarded message:

 Date: Thu, 23 May 2013 18:00:17 -0700
 From: Don Jonsson dbjons...@shaw.ca
 To: cnc-list@cnc-list.com
 Subject: Stus-List Overheating 3GMD - the plot thickens
 Message-ID: 023e01ce581a$0e7118d0$2b534a70$@ca
 Content-Type: text/plain; charset=us-ascii
 
 Hi
 
 
 
 I had previously sent out a  message about an overheating diesel.  The
 culprit, so I thought, was the knuckle going into the mixing elbow, because
 generally when I cleaned it, it worked again.  For a while.
 
 
 
 So I finally took of the mixing elbow and gave everything a proper cleaning.
 I checked the water pump.  I checked all hoses by blowing through them and
 the engine.
 
 
 
 I put it all back together and it all worked and water pumped like it is
 supposed to, except the water pump leaked a bit - needed a new gasket, but I
 knew that and just wanted to see if it would work.  Got a new gasket and put
 it on.  Started up and no water.
 
 
 
 I took out the thermostat and checked to see it worked - slightly corroded
 but it worked, i.e. opened in hot water.  Put everything back together and
 started it up and a bit of water but too much steam.  Took the thermostat
 out and put it in more carefully.  Tried again, water running, no steam
 everything is perfect.  Ran it for a while just to be sure.
 
 
 
 Turned it off.  Waited a while (an hour) and started it up again.  No water.
 
 
 
 So the problem is not the mixing elbow (and likely never was as it wasn't
 that bad).  Not the pump as it looks fine.  Not the thermostat - I don't
 think although I will replace it.  
 
 
 
 The problem is sometimes the engine pumps water and sometimes not.   And I'm
 stumped. 
 
 
 
 This is a raw water cooled engine which makes things different.  Has anyone
 had a similar problem and ideas for a solution.
 
 
 
 Also, it seems hard to get part numbers for a 3GMD and the local mechanic
 had to go find an old book.  Is there any place online to find part numbers
 for that engine?
 
 
 
 Thanks to anyone that can help.
 
 Don
 
 
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Re: Stus-List Overheating 3GMD - the plot thickens

2013-05-24 Thread Gary Nylander
A friend of mine had a similar problem on his motorsailor. He had overheating 
problems, so took it to the mechanics at the yard in Key Largo for its usual 
bottom job and the motor work. Cored out the heat exchanger, ran through the 
whole water system (has a trans cooler in line as well) and dropped it back in 
the water. Ran great, great water flow at the dock, so we took it out. About a 
mile out, overheating! No water. Back in, check everything again. Ran it at the 
dock, great flow, put a load on it, great flow, ran for about half an hour at 
cruising rpm with load, great flow. Took it back out - lasted a mile back 
in again.

It turned out that there was a small air leak in the raw water strainer, as Bob 
said. Why it would run at the dock and be OK, and not at the same rpm out in 
the ocean is still a mystery, but my friend (after blowing a good sailing week) 
decided a new water straining system with better gasket sealing was in order.

All is well.

Gary
  - Original Message - 
  From: Robert Abbott 
  To: Dennis C. ; cnc-list@cnc-list.com 
  Sent: Thursday, May 23, 2013 10:56 PM
  Subject: Stus-List Overheating 3GMD - the plot thickens


  Don:

  One more thing to check.check to see that your 'o-ring seal' on your raw 
water strainer is tight .if it isn't, your water cooling system will suck 
in air and not enough water to cool your engine.

  If you take the top off the strainer out to clean it, you might not have put 
it back together tight enough.  How do I know this?  Daa!

  Bob Abbott
  AZURA
  CC 32 - 84
  Halifax, N.S.  



  On 2013/05/23 11:13 PM, Dennis C. wrote:

Good suggestion from Rich.  Even a new impeller can spin.  

Also, there may be a suction leak on the intake side of the pump.  
Disconnect the discharge at the pump.  Start the engine and check for flow 
there.  (It won't hurt the engine to run a couple minutes with no water flow.)  
Try to stop the flow by blocking the hose with a rag or your hand.  If the flow 
and pressure are good, move downstream.  If no flow or you can stop the flow 
then the issue is the pump or ahead of the pump.

If the flow is good, disconnect the hose to the little elbow you cleaned.  
Check for flow and pressure there.  

Dennis C.
Touche' 35-1 #83
Mandeville, LA






--
  From: Knowles Rich r...@sailpower.ca
  To: cnc-list@cnc-list.com cnc-list@cnc-list.com 
  Sent: Thursday, May 23, 2013 8:35 PM
  Subject: Re: Stus-List Overheating 3GMD - the plot thickens



  Suggest checking the raw water pump impellor to make sure the bronze 
insert is not spinning inside the rubber impellor. This can happen with a new 
or old unit and can fool you in an inspection as the rubber vanes may look 
perfect. 


  Rich Knowles
  Indigo. LF38
  Halifax

  On 2013-05-23, at 22:00, Don Jonsson dbjons...@shaw.ca wrote:


  Hi

  I had previously sent out a  message about an overheating diesel.  The 
culprit, so I thought, was the knuckle going into the mixing elbow, because 
generally when I cleaned it, it worked again.  For a while.

  So I finally took of the mixing elbow and gave everything a proper 
cleaning.  I checked the water pump.  I checked all hoses by blowing through 
them and the engine.

  I put it all back together and it all worked and water pumped like it is 
supposed to, except the water pump leaked a bit - needed a new gasket, but I 
knew that and just wanted to see if it would work.  Got a new gasket and put it 
on.  Started up and no water.

  I took out the thermostat and checked to see it worked - slightly 
corroded but it worked, i.e. opened in hot water.  Put everything back together 
and started it up and a bit of water but too much steam.  Took the thermostat 
out and put it in more carefully.  Tried again, water running, no steam 
everything is perfect.  Ran it for a while just to be sure.

  Turned it off.  Waited a while (an hour) and started it up again.  No 
water.

  So the problem is not the mixing elbow (and likely never was as it wasn't 
that bad).  Not the pump as it looks fine.  Not the thermostat - I don't think 
although I will replace it.  

  The problem is sometimes the engine pumps water and sometimes not.   And 
I'm stumped. 

  This is a raw water cooled engine which makes things different.  Has 
anyone had a similar problem and ideas for a solution.

  Also, it seems hard to get part numbers for a 3GMD and the local mechanic 
had to go find an old book.  Is there any place online to find part numbers for 
that engine?

  Thanks to anyone that can help.
  Don

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  http://www.cncphotoalbum.com
  CnC-List@cnc-list.com


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Re: Stus-List Overheating 3GMD - the plot thickens

2013-05-24 Thread Bill Coleman
That is a really interesting tip to store away, and (Hopefully) remember!

 

Bill Coleman

CC 39 animated_favicon1

 

From: CnC-List [mailto:cnc-list-boun...@cnc-list.com] On Behalf Of Gary
Nylander
Sent: Friday, May 24, 2013 11:21 AM
To: cnc-list@cnc-list.com
Subject: Re: Stus-List Overheating 3GMD - the plot thickens

 

A friend of mine had a similar problem on his motorsailor. He had
overheating problems, so took it to the mechanics at the yard in Key Largo
for its usual bottom job and the motor work. Cored out the heat exchanger,
ran through the whole water system (has a trans cooler in line as well) and
dropped it back in the water. Ran great, great water flow at the dock, so we
took it out. About a mile out, overheating! No water. Back in, check
everything again. Ran it at the dock, great flow, put a load on it, great
flow, ran for about half an hour at cruising rpm with load, great flow. Took
it back out - lasted a mile back in again.

 

It turned out that there was a small air leak in the raw water strainer, as
Bob said. Why it would run at the dock and be OK, and not at the same rpm
out in the ocean is still a mystery, but my friend (after blowing a good
sailing week) decided a new water straining system with better gasket
sealing was in order.

 

All is well.

 

Gary

- Original Message - 

From: Robert Abbott mailto:robertabb...@eastlink.ca  

To: Dennis C. mailto:capt...@yahoo.com  ; cnc-list@cnc-list.com 

Sent: Thursday, May 23, 2013 10:56 PM

Subject: Stus-List Overheating 3GMD - the plot thickens

 

Don:

One more thing to check.check to see that your 'o-ring seal' on your raw
water strainer is tight .if it isn't, your water cooling system will
suck in air and not enough water to cool your engine.

If you take the top off the strainer out to clean it, you might not have put
it back together tight enough.  How do I know this?  Daa!

Bob Abbott
AZURA
CC 32 - 84
Halifax, N.S.  





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Stus-List Overheating 3GMD - the plot thickens

2013-05-23 Thread Don Jonsson
Hi

 

I had previously sent out a  message about an overheating diesel.  The
culprit, so I thought, was the knuckle going into the mixing elbow, because
generally when I cleaned it, it worked again.  For a while.

 

So I finally took of the mixing elbow and gave everything a proper cleaning.
I checked the water pump.  I checked all hoses by blowing through them and
the engine.

 

I put it all back together and it all worked and water pumped like it is
supposed to, except the water pump leaked a bit - needed a new gasket, but I
knew that and just wanted to see if it would work.  Got a new gasket and put
it on.  Started up and no water.

 

I took out the thermostat and checked to see it worked - slightly corroded
but it worked, i.e. opened in hot water.  Put everything back together and
started it up and a bit of water but too much steam.  Took the thermostat
out and put it in more carefully.  Tried again, water running, no steam
everything is perfect.  Ran it for a while just to be sure.

 

Turned it off.  Waited a while (an hour) and started it up again.  No water.

 

So the problem is not the mixing elbow (and likely never was as it wasn't
that bad).  Not the pump as it looks fine.  Not the thermostat - I don't
think although I will replace it.  

 

The problem is sometimes the engine pumps water and sometimes not.   And I'm
stumped. 

 

This is a raw water cooled engine which makes things different.  Has anyone
had a similar problem and ideas for a solution.

 

Also, it seems hard to get part numbers for a 3GMD and the local mechanic
had to go find an old book.  Is there any place online to find part numbers
for that engine?

 

Thanks to anyone that can help.

Don

 

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Re: Stus-List Overheating 3GMD - the plot thickens

2013-05-23 Thread Jim Watts
I assume you checked your seacock and strainer for blockage? I usually
start troubleshooting at the easy stuff, like is there a fish in my water
intake?
The answer is yes, twice. The second time it happened, it was the first
thing I checked. The first time it happened, it was about the 84th.


On 23 May 2013 18:24, Greg Sutherland bluenosesail...@hotmail.com wrote:

 Hey Don, I had similar issues with my raw water SB8 on a Mirage 26 and it
 ended up being the cooling passages in the head and block. I tore it down
 and cleaned them out. Was a long process but manageable. Not sure how
 complicated it would be on a 3 gm. Very satisfying when I was done and sat
 back, beer in hand, and a smile on. Not sure if that's your issue but it
 may be a good place to start.
 Good luck!

 Greg
 Siesta
 '87 33-2

 Sent wirelessly from my BlackBerry

 -Original Message-
 From: Don Jonsson dbjons...@shaw.ca
 Date: Fri, 24 May 2013 01:00:17
 To: cnc-list@cnc-list.com
 Subject: Stus-List Overheating 3GMD - the plot thickens



 Hi

 I had previously sent out a  message about an overheating diesel.  The
 culprit, so I thought, was the knuckle going into the mixing elbow, because
 generally when I cleaned it, it worked again.  For a while.

 So I finally took of the mixing elbow and gave everything a proper
 cleaning.  I checked the water pump.  I checked all hoses by blowing
 through them and the engine.

 I put it all back together and it all worked and water pumped like it is
 supposed to, except the water pump leaked a bit - needed a new gasket, but
 I knew that and just wanted to see if it would work.  Got a new gasket and
 put it on.  Started up and no water.

 I took out the thermostat and checked to see it worked - slightly corroded
 but it worked, i.e. opened in hot water.  Put everything back together and
 started it up and a bit of water but too much steam.  Took the thermostat
 out and put it in more carefully.  Tried again, water running, no steam
 everything is perfect.  Ran it for a while just to be sure.

 Turned it off.  Waited a while (an hour) and started it up again.  No
 water.

 So the problem is not the mixing elbow (and likely never was as it wasn't
 that bad).  Not the pump as it looks fine.  Not the thermostat - I don't
 think although I will replace it.

 The problem is sometimes the engine pumps water and sometimes not.   And
 I'm stumped.

 This is a raw water cooled engine which makes things different.  Has
 anyone had a similar problem and ideas for a solution.

 Also, it seems hard to get part numbers for a 3GMD and the local mechanic
 had to go find an old book.  Is there any place online to find part numbers
 for that engine?

 Thanks to anyone that can help.
 Don


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-- 
Jim Watts
Paradigm Shift
CC 35 Mk III
Victoria, BC
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Re: Stus-List Overheating 3GMD - the plot thickens

2013-05-23 Thread Knowles Rich
Suggest checking the raw water pump impellor to make sure the bronze insert is 
not spinning inside the rubber impellor. This can happen with a new or old unit 
and can fool you in an inspection as the rubber vanes may look perfect. 

Rich Knowles
Indigo. LF38
Halifax

On 2013-05-23, at 22:00, Don Jonsson dbjons...@shaw.ca wrote:

Hi
 
I had previously sent out a  message about an overheating diesel.  The culprit, 
so I thought, was the knuckle going into the mixing elbow, because generally 
when I cleaned it, it worked again.  For a while.
 
So I finally took of the mixing elbow and gave everything a proper cleaning.  I 
checked the water pump.  I checked all hoses by blowing through them and the 
engine.
 
I put it all back together and it all worked and water pumped like it is 
supposed to, except the water pump leaked a bit – needed a new gasket, but I 
knew that and just wanted to see if it would work.  Got a new gasket and put it 
on.  Started up and no water.
 
I took out the thermostat and checked to see it worked – slightly corroded but 
it worked, i.e. opened in hot water.  Put everything back together and started 
it up and a bit of water but too much steam.  Took the thermostat out and put 
it in more carefully.  Tried again, water running, no steam everything is 
perfect.  Ran it for a while just to be sure.
 
Turned it off.  Waited a while (an hour) and started it up again.  No water.
 
So the problem is not the mixing elbow (and likely never was as it wasn’t that 
bad).  Not the pump as it looks fine.  Not the thermostat – I don’t think 
although I will replace it. 
 
The problem is sometimes the engine pumps water and sometimes not.   And I’m 
stumped.
 
This is a raw water cooled engine which makes things different.  Has anyone had 
a similar problem and ideas for a solution.
 
Also, it seems hard to get part numbers for a 3GMD and the local mechanic had 
to go find an old book.  Is there any place online to find part numbers for 
that engine?
 
Thanks to anyone that can help.
Don
 
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Re: Stus-List Overheating 3GMD - the plot thickens

2013-05-23 Thread Dennis C.
Good suggestion from Rich.  Even a new impeller can spin.  

Also, there may be a suction leak on the intake side of the pump.  Disconnect 
the discharge at the pump.  Start the engine and check for flow there.  (It 
won't hurt the engine to run a couple minutes with no water flow.)  Try to stop 
the flow by blocking the hose with a rag or your hand.  If the flow and 
pressure are good, move downstream.  If no flow or you can stop the flow then 
the issue is the pump or ahead of the pump.

If the flow is good, disconnect the hose to the little elbow you cleaned.  
Check for flow and pressure there.  

Dennis C.
Touche' 35-1 #83
Mandeville, LA






 From: Knowles Rich r...@sailpower.ca
To: cnc-list@cnc-list.com cnc-list@cnc-list.com 
Sent: Thursday, May 23, 2013 8:35 PM
Subject: Re: Stus-List Overheating 3GMD - the plot thickens
 


Suggest checking the raw water pump impellor to make sure the bronze insert is 
not spinning inside the rubber impellor. This can happen with a new or old 
unit and can fool you in an inspection as the rubber vanes may look perfect. 


Rich Knowles
Indigo. LF38
Halifax

On 2013-05-23, at 22:00, Don Jonsson dbjons...@shaw.ca wrote:


Hi
 
I had previously sent out a  message about an overheating diesel.  The 
culprit, so I thought, was the knuckle going into the mixing elbow, because 
generally when I cleaned it, it worked again.  For a while.
 
So I finally took of the mixing elbow and gave everything a proper cleaning.  
I checked the water pump.  I checked all hoses by blowing through them and the 
engine.    
 
I put it all back together and it all worked and water pumped like it is 
supposed to, except the water pump leaked a bit – needed a new gasket, but I 
knew that and just wanted to see if it would work.  Got a new gasket and put 
it on.  Started up and no water.
 
I took out the thermostat and checked to see it worked – slightly corroded but 
it worked, i.e. opened in hot water.  Put everything back together and started 
it up and a bit of water but too much steam.  Took the thermostat out and put 
it in more carefully.  Tried again, water running, no steam everything is 
perfect.  Ran it for a while just to be sure.
 
Turned it off.  Waited a while (an hour) and started it up again.  No water.
 
So the problem is not the mixing elbow (and likely never was as it wasn’t that 
bad).  Not the pump as it looks fine.  Not the thermostat – I don’t think 
although I will replace it.  
 
The problem is sometimes the engine pumps water and sometimes not.   And I’m 
stumped. 
 
This is a raw water cooled engine which makes things different.  Has anyone 
had a similar problem and ideas for a solution.
 
Also, it seems hard to get part numbers for a 3GMD and the local mechanic had 
to go find an old book.  Is there any place online to find part numbers for 
that engine?
 
Thanks to anyone that can help.
Don
 
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Stus-List Overheating 3GMD - the plot thickens

2013-05-23 Thread Robert Abbott

Don:

One more thing to check.check to see that your 'o-ring seal' on your 
raw water strainer is tight .if it isn't, your water cooling system 
will suck in air and not enough water to cool your engine.


If you take the top off the strainer out to clean it, you might not have 
put it back together tight enough.  How do I know this? Daa!


Bob Abbott
AZURA
CC 32 - 84
Halifax, N.S.



On 2013/05/23 11:13 PM, Dennis C. wrote:

Good suggestion from Rich.  Even a new impeller can spin.

Also, there may be a suction leak on the intake side of the pump.  
Disconnect the discharge at the pump.  Start the engine and check for 
flow there.  (It won't hurt the engine to run a couple minutes with no 
water flow.)  Try to stop the flow by blocking the hose with a rag or 
your hand.  If the flow and pressure are good, move downstream.  If no 
flow or you can stop the flow then the issue is the pump or ahead of 
the pump.


If the flow is good, disconnect the hose to the little elbow you 
cleaned.  Check for flow and pressure there.


Dennis C.
Touche' 35-1 #83
Mandeville, LA



*From:* Knowles Rich r...@sailpower.ca
*To:* cnc-list@cnc-list.com cnc-list@cnc-list.com
*Sent:* Thursday, May 23, 2013 8:35 PM
*Subject:* Re: Stus-List Overheating 3GMD - the plot thickens

Suggest checking the raw water pump impellor to make sure the
bronze insert is not spinning inside the rubber impellor. This can
happen with a new or old unit and can fool you in an inspection as
the rubber vanes may look perfect.

Rich Knowles
Indigo. LF38
Halifax

On 2013-05-23, at 22:00, Don Jonsson dbjons...@shaw.ca
mailto:dbjons...@shaw.ca wrote:

Hi
I had previously sent out a  message about an overheating diesel. 
The culprit, so I thought, was the knuckle going into the mixing

elbow, because generally when I cleaned it, it worked again.  For
a while.
So I finally took of the mixing elbow and gave everything a proper
cleaning.  I checked the water pump.  I checked all hoses by
blowing through them and the engine.
I put it all back together and it all worked and water pumped like
it is supposed to, except the water pump leaked a bit -- needed a
new gasket, but I knew that and just wanted to see if it would
work.  Got a new gasket and put it on.  Started up and no water.
I took out the thermostat and checked to see it worked -- slightly
corroded but it worked, i.e. opened in hot water.  Put everything
back together and started it up and a bit of water but too much
steam.  Took the thermostat out and put it in more carefully. 
Tried again, water running, no steam everything is perfect.  Ran

it for a while just to be sure.
Turned it off.  Waited a while (an hour) and started it up again. 
No water.

So the problem is not the mixing elbow (and likely never was as it
wasn't that bad).  Not the pump as it looks fine.  Not the
thermostat -- I don't think although I will replace it.
The problem is sometimes the engine pumps water and sometimes not.
  And I'm stumped.
This is a raw water cooled engine which makes things different. 
Has anyone had a similar problem and ideas for a solution.

Also, it seems hard to get part numbers for a 3GMD and the local
mechanic had to go find an old book.  Is there any place online to
find part numbers for that engine?
Thanks to anyone that can help.
Don
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Re: Stus-List Overheating 3GMD - the plot thickens

2013-05-23 Thread Joel Aronson
Heat exchanger?  Raw water cooled so that's a possibility

Joel Aronson


On May 23, 2013, at 10:56 PM, Robert Abbott robertabb...@eastlink.ca
wrote:

 Don:

One more thing to check.check to see that your 'o-ring seal' on your
raw water strainer is tight .if it isn't, your water cooling system
will suck in air and not enough water to cool your engine.

If you take the top off the strainer out to clean it, you might not have
put it back together tight enough.  How do I know this?  Daa!

Bob Abbott
AZURA
CC 32 - 84
Halifax, N.S.



On 2013/05/23 11:13 PM, Dennis C. wrote:

Good suggestion from Rich.  Even a new impeller can spin.

Also, there may be a suction leak on the intake side of the pump.
Disconnect the discharge at the pump.  Start the engine and check for flow
there.  (It won't hurt the engine to run a couple minutes with no water
flow.)  Try to stop the flow by blocking the hose with a rag or your hand.
If the flow and pressure are good, move downstream.  If no flow or you can
stop the flow then the issue is the pump or ahead of the pump.

If the flow is good, disconnect the hose to the little elbow you cleaned.
Check for flow and pressure there.

Dennis C.
Touche' 35-1 #83
Mandeville, LA


  --
 *From:* Knowles Rich r...@sailpower.ca r...@sailpower.ca
*To:* cnc-list@cnc-list.com cnc-list@cnc-list.com
cnc-list@cnc-list.com cnc-list@cnc-list.com
*Sent:* Thursday, May 23, 2013 8:35 PM
*Subject:* Re: Stus-List Overheating 3GMD - the plot thickens

 Suggest checking the raw water pump impellor to make sure the bronze
insert is not spinning inside the rubber impellor. This can happen with a
new or old unit and can fool you in an inspection as the rubber vanes may
look perfect.

Rich Knowles
Indigo. LF38
Halifax

On 2013-05-23, at 22:00, Don Jonsson dbjons...@shaw.ca wrote:

  Hi

I had previously sent out a  message about an overheating diesel.  The
culprit, so I thought, was the knuckle going into the mixing elbow, because
generally when I cleaned it, it worked again.  For a while.

So I finally took of the mixing elbow and gave everything a proper
cleaning.  I checked the water pump.  I checked all hoses by blowing
through them and the engine.

I put it all back together and it all worked and water pumped like it is
supposed to, except the water pump leaked a bit – needed a new gasket, but
I knew that and just wanted to see if it would work.  Got a new gasket and
put it on.  Started up and no water.

I took out the thermostat and checked to see it worked – slightly corroded
but it worked, i.e. opened in hot water.  Put everything back together and
started it up and a bit of water but too much steam.  Took the thermostat
out and put it in more carefully.  Tried again, water running, no steam
everything is perfect.  Ran it for a while just to be sure.

Turned it off.  Waited a while (an hour) and started it up again.  No water.

So the problem is not the mixing elbow (and likely never was as it wasn’t
that bad).  Not the pump as it looks fine.  Not the thermostat – I don’t
think although I will replace it.

The problem is sometimes the engine pumps water and sometimes not.   And
I’m stumped.

This is a raw water cooled engine which makes things different.  Has anyone
had a similar problem and ideas for a solution.

Also, it seems hard to get part numbers for a 3GMD and the local mechanic
had to go find an old book.  Is there any place online to find part numbers
for that engine?

Thanks to anyone that can help.
Don

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