Re: Stus-List Replacing Chainplates

2019-08-14 Thread CHARLES SCHEAFFER via CnC-List
The pins are SS so I expect the galvanic reaction between the aluminum and SS 
wouldn't be any worse. The aluminum in around the holes in the picture look 
fine.

After reading the posts, I guess I got hosed and bullied by my marina manager 
into replacing my chainplates. Oh well. I'd like to think he was being 
protective and afraid of liabilty. I'm sure he profitted from the work but he 
did get it done for me during the busy season which is rare for most boatyards. 
I now have better than new chainplates now, I helped the local economy a 
little, but I got hosed.

Chuck S


> On August 14, 2019 at 11:26 AM Richard Bush via CnC-List 
>  wrote:
> 
> great discussion; regarding the "SS cover" option, would there be any 
> issue with galvanic reaction between the aluminum and the SS?
> 
> Richard
> s/v Bushmark4: 1985 C 37 CB: Ohio River, Mile 584.4
> Richard N. Bush Offices
> 2950 Breckenridge Lane, Suite Nine
> Louisville, Kentucky 40220-1462
> 502-584-7255
> 
> 
> -Original Message-
> From: Neil Gallagher via CnC-List 
> To: Josh Muckley via CnC-List 
> Cc: Neil Gallagher 
> Sent: Wed, Aug 14, 2019 11:12 am
> Subject: Re: Stus-List Replacing Chainplates
> 
> Josh,
> 
> Stress corrosion cracking is caused by chlorides (salt) and high tensile 
> stress, and while it is always a possibility with 304 and 316 SS, keeping 
> stress levels low enough with normal safety margins should minimize it.  Not 
> that common in most marine fittings, even in salt water.
> 
> Neil Gallagher
> Weatherly, 35-1
> Glen Cove, NY
> 
> 
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> 
 
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Re: Stus-List Replacing Chainplates

2019-08-14 Thread sv Rebecca Leah via CnC-List
FWIW. On my LF39 I have 3 stainless 7/16x2 inch 4 ft long chain plates in each 
side. These drop down into the hull and are bolted with 1/2in bolts to frame 
members. I'm not sure they are original, as the boat was upgraded many years 
ago for extended blue water cruising, or maybe racing. I'm not an engineer but 
I wouldn't go any thinner whether you use stainless or aluminum. There alloys 
of aluminum that is just as strong as stainless. Doug Mountjoy Sv Rebecca Leah 
C LF39253-208-1412Port Orchard YC wa.
 Original message From: Dan via CnC-List 
 Date: 8/14/19  06:42  (GMT-08:00) To:  Cc: Dan 
, "CNC boat owners, cnc-list"  
Subject: Re: Stus-List Replacing Chainplates Fortunately our yard doesn't get 
involved with stepping and unstepping masts so it's 100% my discretion.I know a 
guy who does stainless. I was thinking about getting him to check out the 
plates and quote me on new ones made to spec, except instead of 1/2" thickness 
throughout, I would ask for the below deck portion to be 1/4" or 3/8" 
thickness. I'm under the impression that stainless is much stronger and can be 
thinner to achieve the equivalent strength to the aluminum plates. I'm not an 
engineer, but I'd sail with that setup.If these aluminum plates are fine as is 
for another 5 years or so I can put this job off. I've seen much worse 
corrosion.On Wed, Aug 14, 2019 at 10:23 AM CHARLES SCHEAFFER 
 wrote:


FWIW. My boat has similar chainplates. Half inch thick aluminum about four feet 
long.  I paid $3000 to have replacements made of the chainplates and mast step 
in anodized aluminum. I didn't feel qualified to change the original design.  
The metal shop copied mine exactly, matching the angle of the deck flanges and 
positioning all the fastener holes and the anodizing is better than new.  They 
are shiny.The long story if you're interested:I pulled the chainplates to 
replace some wet core in the side decks. They had only minor erosion under the 
deck in a very small area the size of a dime. The parts above and below were 
fine. I made the mistake of asking the boat yard manager if he thought I could 
repair them using epoxy. He got upset and said they needed to be replaced and 
said if I didn't, he would not restep my mast. He said he would relaunch me 
with the mast on deck and I could try and get some other marina to step the 
mast. A 35 foot Ericson had lost it's rig two weeks prior when a headstay 
fitting parted.  I think he overreacted but I agreed to use his recommended 
shop and they did a wonderful job, delivering all in three weeks.   I probably 
could have gotten a better price somewhere else, but I was in a hurry then.  
Chuck, Resolute 1990 C 34R, Pasadena Md
 
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Re: Stus-List Replacing Chainplates

2019-08-14 Thread Richard Bush via CnC-List
 great discussion; regarding the "SS cover" option, would there be any issue 
with galvanic reaction between the aluminum and the SS? 
 
Richard
 s/v Bushmark4: 1985 C 37 CB: Ohio River, Mile 584.4
Richard N. Bush Offices 
2950 Breckenridge Lane, Suite Nine 
Louisville, Kentucky 40220-1462 
502-584-7255 
 
-Original Message-
From: Neil Gallagher via CnC-List 
To: Josh Muckley via CnC-List 
Cc: Neil Gallagher 
Sent: Wed, Aug 14, 2019 11:12 am
Subject: Re: Stus-List Replacing Chainplates

 Josh,
 
 Stress corrosion cracking is caused by chlorides (salt) and high tensile 
stress, and while it is always a possibility with 304 and 316 SS, keeping 
stress levels low enough with normal safety margins should minimize it.  Not 
that common in most marine fittings, even in salt water.
 
 Neil Gallagher
 Weatherly, 35-1
 Glen Cove, NY
 

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Re: Stus-List Replacing Chainplates

2019-08-14 Thread Neil Gallagher via CnC-List

Josh,

Stress corrosion cracking is caused by chlorides (salt) and high tensile 
stress, and while it is always a possibility with 304 and 316 SS, 
keeping stress levels low enough with normal safety margins should 
minimize it.  Not that common in most marine fittings, even in salt water.


Neil Gallagher
Weatherly, 35-1
Glen Cove, NY



On 8/14/2019 10:27 AM, Josh Muckley via CnC-List wrote:
Neil, you mentioned fatigue cracking in aluminum.  What about stress 
corrosion cracking in SS?


Dan, my thought is that the plates are safe for use of the boat.  I 
believe it is more likely that the standing rigging will fail before 
the chainplates do.  I don't know about you but I have plenty of other 
boat projects that are more worthy of my money.


Josh Muckley
S/V Sea Hawk
1989 C 37+
Solomons, MD




On Wed, Aug 14, 2019, 10:15 AM Neil Gallagher via CnC-List 
mailto:cnc-list@cnc-list.com>> wrote:


Dan,

Grade 316 stainless is about two to three times as strong as
aluminum,
it varies a lot depending on what grade Al you're using. (Some
numbers:
utlimate tensile strength of 316 SS is about 84,000 psi, aluminum
6061-T6, a common marine alloy, is 42,000 psi) SS is also less
prone to
cracking under fatigue loading.

IMHO those chainplates aren't all that bad, the holes are not
elongated,
just a little rough.  It'd be nice to see the top of the holes
where the
load is transferred, but what's visible is decent. There's no
significant wastage in thickness, appears to be mostly the surface
coating that has worn off.  If you're really concerned you can
have them
dye penetrant tested for cracks, could be done in place.

Of course free advice is worth what you pay for it

Neil Gallagher
Weatherly, 35-1
Glen Cove, NY


On 8/14/2019 9:42 AM, Dan via CnC-List wrote:
> Fortunately our yard doesn't get involved with stepping and
unstepping
> masts so it's 100% my discretion.
>
> I know a guy who does stainless. I was thinking about getting
him to
> check out the plates and quote me on new ones made to spec, except
> instead of 1/2" thickness throughout, I would ask for the below
deck
> portion to be 1/4" or 3/8" thickness. I'm under the impression that
> stainless is much stronger and can be thinner to achieve the
> equivalent strength to the aluminum plates. I'm not an engineer,
but
> I'd sail with that setup.
>
> If these aluminum plates are fine as is for another 5 years or so I
> can put this job off. I've seen much worse corrosion.
>


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Re: Stus-List Replacing Chainplates

2019-08-14 Thread Dan via CnC-List
Thanks Josh, Neil,

Yes, I had people help me remove the mast and when the corrosion was
evident, both sailors working on the connections told me the plates had
plenty of metal and I should just clean them up - which I will definitely
do.

I'm still curious about replacement cost so while the plates are removed
I'm going to get some estimates. From the numbers Neil just mentioned It
sounds like 1/4" stainless would have the equivalent strength, so I'll see
what that costs - but I agree with Rob Ball in that the tops could be
serviceable or re-inforced but I'll see what the pros say when I take it in
for costing - at least I'll know.

Chees,
Dan

I'll report back to the list afterwards.

Cheers,
Dan

On Wed, Aug 14, 2019 at 11:28 AM Josh Muckley via CnC-List <
cnc-list@cnc-list.com> wrote:

> Neil, you mentioned fatigue cracking in aluminum.  What about stress
> corrosion cracking in SS?
>
> Dan, my thought is that the plates are safe for use of the boat.  I
> believe it is more likely that the standing rigging will fail before the
> chainplates do.  I don't know about you but I have plenty of other boat
> projects that are more worthy of my money.
>
> Josh Muckley
> S/V Sea Hawk
> 1989 C 37+
> Solomons, MD
>
>
>
>
> On Wed, Aug 14, 2019, 10:15 AM Neil Gallagher via CnC-List <
> cnc-list@cnc-list.com> wrote:
>
>> Dan,
>>
>> Grade 316 stainless is about two to three times as strong as aluminum,
>> it varies a lot depending on what grade Al you're using. (Some numbers:
>> utlimate tensile strength of 316 SS is about 84,000 psi, aluminum
>> 6061-T6, a common marine alloy, is 42,000 psi) SS is also less prone to
>> cracking under fatigue loading.
>>
>> IMHO those chainplates aren't all that bad, the holes are not elongated,
>> just a little rough.  It'd be nice to see the top of the holes where the
>> load is transferred, but what's visible is decent. There's no
>> significant wastage in thickness, appears to be mostly the surface
>> coating that has worn off.  If you're really concerned you can have them
>> dye penetrant tested for cracks, could be done in place.
>>
>> Of course free advice is worth what you pay for it
>>
>> Neil Gallagher
>> Weatherly, 35-1
>> Glen Cove, NY
>>
>>
>> On 8/14/2019 9:42 AM, Dan via CnC-List wrote:
>> > Fortunately our yard doesn't get involved with stepping and unstepping
>> > masts so it's 100% my discretion.
>> >
>> > I know a guy who does stainless. I was thinking about getting him to
>> > check out the plates and quote me on new ones made to spec, except
>> > instead of 1/2" thickness throughout, I would ask for the below deck
>> > portion to be 1/4" or 3/8" thickness. I'm under the impression that
>> > stainless is much stronger and can be thinner to achieve the
>> > equivalent strength to the aluminum plates. I'm not an engineer, but
>> > I'd sail with that setup.
>> >
>> > If these aluminum plates are fine as is for another 5 years or so I
>> > can put this job off. I've seen much worse corrosion.
>> >
>>
>>
>> ___
>>
>> Thanks everyone for supporting this list with your contributions.  Each
>> and every one is greatly appreciated.  If you want to support the list -
>> use PayPal to send contribution --   https://www.paypal.me/stumurray
>>
>> ___
>
> Thanks everyone for supporting this list with your contributions.  Each
> and every one is greatly appreciated.  If you want to support the list -
> use PayPal to send contribution --   https://www.paypal.me/stumurray
>
>
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Re: Stus-List Replacing Chainplates

2019-08-14 Thread Josh Muckley via CnC-List
Neil, you mentioned fatigue cracking in aluminum.  What about stress
corrosion cracking in SS?

Dan, my thought is that the plates are safe for use of the boat.  I believe
it is more likely that the standing rigging will fail before the
chainplates do.  I don't know about you but I have plenty of other boat
projects that are more worthy of my money.

Josh Muckley
S/V Sea Hawk
1989 C 37+
Solomons, MD




On Wed, Aug 14, 2019, 10:15 AM Neil Gallagher via CnC-List <
cnc-list@cnc-list.com> wrote:

> Dan,
>
> Grade 316 stainless is about two to three times as strong as aluminum,
> it varies a lot depending on what grade Al you're using. (Some numbers:
> utlimate tensile strength of 316 SS is about 84,000 psi, aluminum
> 6061-T6, a common marine alloy, is 42,000 psi) SS is also less prone to
> cracking under fatigue loading.
>
> IMHO those chainplates aren't all that bad, the holes are not elongated,
> just a little rough.  It'd be nice to see the top of the holes where the
> load is transferred, but what's visible is decent. There's no
> significant wastage in thickness, appears to be mostly the surface
> coating that has worn off.  If you're really concerned you can have them
> dye penetrant tested for cracks, could be done in place.
>
> Of course free advice is worth what you pay for it
>
> Neil Gallagher
> Weatherly, 35-1
> Glen Cove, NY
>
>
> On 8/14/2019 9:42 AM, Dan via CnC-List wrote:
> > Fortunately our yard doesn't get involved with stepping and unstepping
> > masts so it's 100% my discretion.
> >
> > I know a guy who does stainless. I was thinking about getting him to
> > check out the plates and quote me on new ones made to spec, except
> > instead of 1/2" thickness throughout, I would ask for the below deck
> > portion to be 1/4" or 3/8" thickness. I'm under the impression that
> > stainless is much stronger and can be thinner to achieve the
> > equivalent strength to the aluminum plates. I'm not an engineer, but
> > I'd sail with that setup.
> >
> > If these aluminum plates are fine as is for another 5 years or so I
> > can put this job off. I've seen much worse corrosion.
> >
>
>
> ___
>
> Thanks everyone for supporting this list with your contributions.  Each
> and every one is greatly appreciated.  If you want to support the list -
> use PayPal to send contribution --   https://www.paypal.me/stumurray
>
>
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Re: Stus-List Replacing Chainplates

2019-08-14 Thread Neil Gallagher via CnC-List

Dan,

Grade 316 stainless is about two to three times as strong as aluminum, 
it varies a lot depending on what grade Al you're using. (Some numbers:  
utlimate tensile strength of 316 SS is about 84,000 psi, aluminum 
6061-T6, a common marine alloy, is 42,000 psi) SS is also less prone to 
cracking under fatigue loading.


IMHO those chainplates aren't all that bad, the holes are not elongated, 
just a little rough.  It'd be nice to see the top of the holes where the 
load is transferred, but what's visible is decent. There's no 
significant wastage in thickness, appears to be mostly the surface 
coating that has worn off.  If you're really concerned you can have them 
dye penetrant tested for cracks, could be done in place.


Of course free advice is worth what you pay for it

Neil Gallagher
Weatherly, 35-1
Glen Cove, NY


On 8/14/2019 9:42 AM, Dan via CnC-List wrote:
Fortunately our yard doesn't get involved with stepping and unstepping 
masts so it's 100% my discretion.


I know a guy who does stainless. I was thinking about getting him to 
check out the plates and quote me on new ones made to spec, except 
instead of 1/2" thickness throughout, I would ask for the below deck 
portion to be 1/4" or 3/8" thickness. I'm under the impression that 
stainless is much stronger and can be thinner to achieve the 
equivalent strength to the aluminum plates. I'm not an engineer, but 
I'd sail with that setup.


If these aluminum plates are fine as is for another 5 years or so I 
can put this job off. I've seen much worse corrosion.





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Re: Stus-List Replacing Chainplates

2019-08-14 Thread Matthew L. Wolford via CnC-List
Your friend should be able to figure out the needed thickness based on relative 
strengths.  I’m sure there are books with tables containing such information.  
I would not simply go with something thinner without having someone 
knowledgeable with metals weigh in.

My two cents.

From: Dan via CnC-List 
Sent: Wednesday, August 14, 2019 9:42 AM
Cc: Dan ; CNC boat owners, cnc-list 
Subject: Re: Stus-List Replacing Chainplates

Fortunately our yard doesn't get involved with stepping and unstepping masts so 
it's 100% my discretion.

I know a guy who does stainless. I was thinking about getting him to check out 
the plates and quote me on new ones made to spec, except instead of 1/2" 
thickness throughout, I would ask for the below deck portion to be 1/4" or 3/8" 
thickness. I'm under the impression that stainless is much stronger and can be 
thinner to achieve the equivalent strength to the aluminum plates. I'm not an 
engineer, but I'd sail with that setup.

If these aluminum plates are fine as is for another 5 years or so I can put 
this job off. I've seen much worse corrosion.




On Wed, Aug 14, 2019 at 10:23 AM CHARLES SCHEAFFER  
wrote:

  FWIW. My boat has similar chainplates. Half inch thick aluminum about four 
feet long.  I paid $3000 to have replacements made of the chainplates and mast 
step in anodized aluminum. I didn't feel qualified to change the original 
design.  The metal shop copied mine exactly, matching the angle of the deck 
flanges and positioning all the fastener holes and the anodizing is better than 
new.  They are shiny.





  The long story if you're interested:
  I pulled the chainplates to replace some wet core in the side decks. They had 
only minor erosion under the deck in a very small area the size of a dime. The 
parts above and below were fine. I made the mistake of asking the boat yard 
manager if he thought I could repair them using epoxy. He got upset and said 
they needed to be replaced and said if I didn't, he would not restep my mast. 
He said he would relaunch me with the mast on deck and I could try and get some 
other marina to step the mast. A 35 foot Ericson had lost it's rig two weeks 
prior when a headstay fitting parted.  I think he overreacted but I agreed to 
use his recommended shop and they did a wonderful job, delivering all in three 
weeks.   I probably could have gotten a better price somewhere else, but I was 
in a hurry then.  



  Chuck, Resolute 1990 C 34R, Pasadena Md




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Re: Stus-List Replacing Chainplates

2019-08-14 Thread Dan via CnC-List
Fortunately our yard doesn't get involved with stepping and unstepping
masts so it's 100% my discretion.

I know a guy who does stainless. I was thinking about getting him to check
out the plates and quote me on new ones made to spec, except instead of
1/2" thickness throughout, I would ask for the below deck portion to be
1/4" or 3/8" thickness. I'm under the impression that stainless is much
stronger and can be thinner to achieve the equivalent strength to the
aluminum plates. I'm not an engineer, but I'd sail with that setup.

If these aluminum plates are fine as is for another 5 years or so I can put
this job off. I've seen much worse corrosion.



On Wed, Aug 14, 2019 at 10:23 AM CHARLES SCHEAFFER 
wrote:

> FWIW. My boat has similar chainplates. Half inch thick aluminum about four
> feet long.  I paid $3000 to have replacements made of the chainplates and
> mast step in anodized aluminum. I didn't feel qualified to change the
> original design.  The metal shop copied mine exactly, matching the angle of
> the deck flanges and positioning all the fastener holes and the anodizing
> is better than new.  They are shiny.
>
>
>
> The long story if you're interested:
> I pulled the chainplates to replace some wet core in the side decks. They
> had only minor erosion under the deck in a very small area the size of a
> dime. The parts above and below were fine. I made the mistake of asking the
> boat yard manager if he thought I could repair them using epoxy. He got
> upset and said they needed to be replaced and said if I didn't, he would
> not restep my mast. He said he would relaunch me with the mast on deck and
> I could try and get some other marina to step the mast. A 35 foot Ericson
> had lost it's rig two weeks prior when a headstay fitting parted.  I think
> he overreacted but I agreed to use his recommended shop and they did a
> wonderful job, delivering all in three weeks.   I probably could have
> gotten a better price somewhere else, but I was in a hurry then.
>
>
> Chuck, Resolute 1990 C 34R, Pasadena Md
>
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Stus-List Replacing Chainplates

2019-08-14 Thread CHARLES SCHEAFFER via CnC-List
FWIW. My boat has similar chainplates. Half inch thick aluminum about four feet 
long.  I paid $3000 to have replacements made of the chainplates and mast step 
in anodized aluminum. I didn't feel qualified to change the original design.  
The metal shop copied mine exactly, matching the angle of the deck flanges and 
positioning all the fastener holes and the anodizing is better than new.  They 
are shiny.



The long story if you're interested:
I pulled the chainplates to replace some wet core in the side decks. They had 
only minor erosion under the deck in a very small area the size of a dime. The 
parts above and below were fine. I made the mistake of asking the boat yard 
manager if he thought I could repair them using epoxy. He got upset and said 
they needed to be replaced and said if I didn't, he would not restep my mast. 
He said he would relaunch me with the mast on deck and I could try and get some 
other marina to step the mast. A 35 foot Ericson had lost it's rig two weeks 
prior when a headstay fitting parted.  I think he overreacted but I agreed to 
use his recommended shop and they did a wonderful job, delivering all in three 
weeks.   I probably could have gotten a better price somewhere else, but I was 
in a hurry then.  


Chuck, Resolute 1990 C 34R, Pasadena Md___

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