Re: [Elecraft] VCO Alignment on K2 7109

2011-06-05 Thread EMD
Hello Don,

I have checked the values of c60 and 61 from L30, as well as c96, c95, c94,
c93, c92 and c88 from U6 and they are all correct.  D21 and D22 are both
V149SL.

I don't know if you remember but while I was working on phase 2 I had an
issue with a mix varactor diodes but that was in the crystal area and I
swapped out the incorrect varactor. 

73,
Ed KE7HGA

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Re: [Elecraft] VCO Alignment on K2 7109

2011-06-05 Thread Don Wilhelm
  Ed,

The fact that your voltage on 80 meters goes from 6 volts to something 
below 2 volts may indicate a problem with varactors D23 through D26 (the 
group of 4) - check to be certain they are MV209 and that all are 
correctly oriented and well soldered.
Check the orientation and soldering of D21 and D22.
Next check the soldering of relays K13, K14 and K15 - make certain you 
did not miss soldering pin 1.
Then check the values of C71 through C75.
Schematic for the RF board sheet 1 shows the VFO range select area, and 
the Relay Table and VCO Table shown on the K2 Schematic Key page may be 
required to check the operation of the relays for each band and the 
capacitors used for each band.

Since you have 8 volts at R30 on bands other than 80, make certain you 
do not have any solder bridges between pins of the relays - be certain 
C72 is the correct 270 pF value (marked 271).

You may have to re-do the 80 meter adjustment of L30 and/or T5 if you 
change anything.  Always check the 80 meter band first and then the 
other bands.

73,
Don W3FPR

On 6/5/2011 7:43 AM, EMD wrote:
 Hello Don,

 I have checked the values of c60 and 61 from L30, as well as c96, c95, c94,
 c93, c92 and c88 from U6 and they are all correct.  D21 and D22 are both
 V149SL.

 I don't know if you remember but while I was working on phase 2 I had an
 issue with a mix varactor diodes but that was in the crystal area and I
 swapped out the incorrect varactor.

 73,
 Ed KE7HGA

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[Elecraft] VCO Alignment on K2 7109

2011-06-04 Thread EMD
All,

I have mad it to page 64.  When I check the volts at R30 using my DMM I get
8 volts. I assume that the left side of R30 would be having the front of the
radio facing me so the lead I tested was towards adjacent the side panel. 
It did drop to 7.5v but at that reading the L30 was at what appeared to be
it's maximum travel limit toward the top of the can.

I searched the reflector and have found that I have 4.0 volts at U6 pin 5. 
I have 16 turns of red and 4 turns of green wire on T5.  When I decrease the
frequency from 4000kHz the voltage does drop.

Also I bought the toroid's pre wound since my eye sight is not as it used to
be.

So where should i go from here?

73, Ed
KE7HGA


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Re: [Elecraft] VCO Alignment on K2 7109

2011-06-04 Thread Don Wilhelm
  Ed,

You seem to have run out of adjustment range on L30.

You will have to change the turns spacing on T5 to produce a voltage at 
R30 that is within range.

Since your R30 voltage is 8 volts, when tuned to 4000 kHz, tune to a 
lower frequency so that the voltage is something less than 8 volts.

Once you have done that, alter the spacing on T5 to reduce the voltage 
even further - adjust until the voltage is at something like 5.5 volts - 
then adjust L30 to bring it up to 6.00 volts when tuned to 4000 kHz.

Once the R30 voltage is set at 4000 kHz, check the ends of each band to 
be certain the voltage is within range for all bands.  If it is not, you 
may have a capacitor problem in the VFO Range Select area (ask about 
that problem specifically).

73,
Don W3FPR

On 6/4/2011 10:09 PM, EMD wrote:
 All,

 I have mad it to page 64.  When I check the volts at R30 using my DMM I get
 8 volts. I assume that the left side of R30 would be having the front of the
 radio facing me so the lead I tested was towards adjacent the side panel.
 It did drop to 7.5v but at that reading the L30 was at what appeared to be
 it's maximum travel limit toward the top of the can.

 I searched the reflector and have found that I have 4.0 volts at U6 pin 5.
 I have 16 turns of red and 4 turns of green wire on T5.  When I decrease the
 frequency from 4000kHz the voltage does drop.

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Re: [Elecraft] VCO Alignment on K2 7109

2011-06-04 Thread EMD
Don,

I did as you suggested and now have the voltage set to 6 volts at 
4000kHz.  I will check each band as well.

Thanks for your help!

73,
Ed KE7HGA

On 6/4/11 10:51 PM, Don Wilhelm-4 [via Elecraft] wrote:
   Ed,

 You seem to have run out of adjustment range on L30.

 You will have to change the turns spacing on T5 to produce a voltage at
 R30 that is within range.

 Since your R30 voltage is 8 volts, when tuned to 4000 kHz, tune to a
 lower frequency so that the voltage is something less than 8 volts.

 Once you have done that, alter the spacing on T5 to reduce the voltage
 even further - adjust until the voltage is at something like 5.5 volts -
 then adjust L30 to bring it up to 6.00 volts when tuned to 4000 kHz.

 Once the R30 voltage is set at 4000 kHz, check the ends of each band to
 be certain the voltage is within range for all bands.  If it is not, you
 may have a capacitor problem in the VFO Range Select area (ask about
 that problem specifically).

 73,
 Don W3FPR

 On 6/4/2011 10:09 PM, EMD wrote:

  All,
 
  I have mad it to page 64.  When I check the volts at R30 using my 
 DMM I get
  8 volts. I assume that the left side of R30 would be having the 
 front of the
  radio facing me so the lead I tested was towards adjacent the side 
 panel.
  It did drop to 7.5v but at that reading the L30 was at what appeared 
 to be
  it's maximum travel limit toward the top of the can.
 
  I searched the reflector and have found that I have 4.0 volts at U6 
 pin 5.
  I have 16 turns of red and 4 turns of green wire on T5.  When I 
 decrease the
  frequency from 4000kHz the voltage does drop.
 
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Re: [Elecraft] VCO Alignment on K2 7109

2011-06-04 Thread EMD
Don,

After setting 80m high freq to 6.0v the low freq 3500kHz measured 1.7V.  
Everything else measured 8.0v which as you know IS about .5v above the 
upper limit of the range.  I will try to see if I can get some more 
spacing on the windings on T5 and try again.

73
Ed KE7HGA

On 6/4/11 10:51 PM, Don Wilhelm-4 [via Elecraft] wrote:
   Ed,

 You seem to have run out of adjustment range on L30.

 You will have to change the turns spacing on T5 to produce a voltage at
 R30 that is within range.

 Since your R30 voltage is 8 volts, when tuned to 4000 kHz, tune to a
 lower frequency so that the voltage is something less than 8 volts.

 Once you have done that, alter the spacing on T5 to reduce the voltage
 even further - adjust until the voltage is at something like 5.5 volts -
 then adjust L30 to bring it up to 6.00 volts when tuned to 4000 kHz.

 Once the R30 voltage is set at 4000 kHz, check the ends of each band to
 be certain the voltage is within range for all bands.  If it is not, you
 may have a capacitor problem in the VFO Range Select area (ask about
 that problem specifically).

 73,
 Don W3FPR

 On 6/4/2011 10:09 PM, EMD wrote:

  All,
 
  I have mad it to page 64.  When I check the volts at R30 using my 
 DMM I get
  8 volts. I assume that the left side of R30 would be having the 
 front of the
  radio facing me so the lead I tested was towards adjacent the side 
 panel.
  It did drop to 7.5v but at that reading the L30 was at what appeared 
 to be
  it's maximum travel limit toward the top of the can.
 
  I searched the reflector and have found that I have 4.0 volts at U6 
 pin 5.
  I have 16 turns of red and 4 turns of green wire on T5.  When I 
 decrease the
  frequency from 4000kHz the voltage does drop.
 
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Re: [Elecraft] VCO Alignment on K2 7109

2011-06-04 Thread EMD
Don,

My last idea had no effect so it looks like I have a capacitor problem.

73,
Ed KE7HGA

On 6/4/11 10:51 PM, Don Wilhelm-4 [via Elecraft] wrote:
   Ed,

 You seem to have run out of adjustment range on L30.

 You will have to change the turns spacing on T5 to produce a voltage at
 R30 that is within range.

 Since your R30 voltage is 8 volts, when tuned to 4000 kHz, tune to a
 lower frequency so that the voltage is something less than 8 volts.

 Once you have done that, alter the spacing on T5 to reduce the voltage
 even further - adjust until the voltage is at something like 5.5 volts -
 then adjust L30 to bring it up to 6.00 volts when tuned to 4000 kHz.

 Once the R30 voltage is set at 4000 kHz, check the ends of each band to
 be certain the voltage is within range for all bands.  If it is not, you
 may have a capacitor problem in the VFO Range Select area (ask about
 that problem specifically).

 73,
 Don W3FPR

 On 6/4/2011 10:09 PM, EMD wrote:

  All,
 
  I have mad it to page 64.  When I check the volts at R30 using my 
 DMM I get
  8 volts. I assume that the left side of R30 would be having the 
 front of the
  radio facing me so the lead I tested was towards adjacent the side 
 panel.
  It did drop to 7.5v but at that reading the L30 was at what appeared 
 to be
  it's maximum travel limit toward the top of the can.
 
  I searched the reflector and have found that I have 4.0 volts at U6 
 pin 5.
  I have 16 turns of red and 4 turns of green wire on T5.  When I 
 decrease the
  frequency from 4000kHz the voltage does drop.
 
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[Elecraft] VCO Alignment on K2

2006-10-18 Thread Jay Sissom

Hello, I am to the point in my construction where I align the VCO.
Every measurement has been correct to this point.  Unfortunately, the
lowest voltage I can get on R30 is 6.1 volts.  I have checked that L30
and C72 are both correct.

It says that T5 is incorrectly wound in the manual.  It looks to me
that both windings have the proper number of turns.  Does anyone have
any hints on getting this voltage a little lower?

Thanks  73
Jay
KA9OKT
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RE: [Elecraft] VCO Alignment on K2

2006-10-18 Thread Don Wilhelm
Jay,

I assume you are rferring to the voltage measured at the left end of R30
while the K2 is tuned to 4000 kHz - if the voltage does not decrease as you
tune lower in the band, then let's start again because you have a greater
problem than just a bit too much inductance or capacity.

First thing to do is look at the schematic for the RF Board sheet 1 of 4,
and identify the components shown in the area labeled VFO Range Selection.
Check those components for the proper values, especially be certain the
varactors are the correct type (the 1SV149 has a smaller body than the
MV209) and oare correctly oriented.  Also check varactors D23, D24, D25 and
D26).

Do count the turns on T5 once again, being certain that you are counting the
number of times the wire passes through the center of the core rather than
counting around the outside.  If the number of turns are correct, spread the
turns out (loosen the mounting hardware first) a bit and the voltage should
go down - you did spread the turns out over 85% of the core like shown in
the manual did you not?

Actually, it is usually preferrable to set the voltage when tuned to 4000
kHz a bit higher than 6 volts, in fact, I usually try for about 6.5 volts
there as long as all the other band end points are well within the
acceptable range.

73,
Don W3FPR


 -Original Message-

 Hello, I am to the point in my construction where I align the VCO.
 Every measurement has been correct to this point.  Unfortunately, the
 lowest voltage I can get on R30 is 6.1 volts.  I have checked that L30
 and C72 are both correct.

 It says that T5 is incorrectly wound in the manual.  It looks to me
 that both windings have the proper number of turns.  Does anyone have
 any hints on getting this voltage a little lower?

 Thanks  73
 Jay
 KA9OKT


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Re: [Elecraft] VCO Alignment on K2

2006-10-18 Thread Jay Sissom

Thank you both for your help.  I spread the turns on T5 out a little
more and now I get 6V for 4000khz.  It also decreases as I tune lower
frequencies in the 80/75m band.

I will continue the alignment process and see how it goes.

Thanks again for your help
73
Jay
KA9OKT

On 10/18/06, Don Wilhelm [EMAIL PROTECTED] wrote:

Jay,

I assume you are rferring to the voltage measured at the left end of R30
while the K2 is tuned to 4000 kHz - if the voltage does not decrease as you
tune lower in the band, then let's start again because you have a greater
problem than just a bit too much inductance or capacity.

First thing to do is look at the schematic for the RF Board sheet 1 of 4,
and identify the components shown in the area labeled VFO Range Selection.
Check those components for the proper values, especially be certain the
varactors are the correct type (the 1SV149 has a smaller body than the
MV209) and oare correctly oriented.  Also check varactors D23, D24, D25 and
D26).

Do count the turns on T5 once again, being certain that you are counting the
number of times the wire passes through the center of the core rather than
counting around the outside.  If the number of turns are correct, spread the
turns out (loosen the mounting hardware first) a bit and the voltage should
go down - you did spread the turns out over 85% of the core like shown in
the manual did you not?

Actually, it is usually preferrable to set the voltage when tuned to 4000
kHz a bit higher than 6 volts, in fact, I usually try for about 6.5 volts
there as long as all the other band end points are well within the
acceptable range.

73,
Don W3FPR


 -Original Message-

 Hello, I am to the point in my construction where I align the VCO.
 Every measurement has been correct to this point.  Unfortunately, the
 lowest voltage I can get on R30 is 6.1 volts.  I have checked that L30
 and C72 are both correct.

 It says that T5 is incorrectly wound in the manual.  It looks to me
 that both windings have the proper number of turns.  Does anyone have
 any hints on getting this voltage a little lower?

 Thanks  73
 Jay
 KA9OKT




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[Elecraft] VCO Alignment

2006-09-25 Thread Jim Brassell
Hello.

I appreciate the suggestions related to the subject.  What I have found as an 
anomoly is that pin 7 of U4 is at 4.94vdc, as is pin 1 of U5.  Both of these 
pins are clocking (CLK) I/O pins for U4 and U5.  A steady 4.94vdc is abnormal.  
I also looked more carefully at T5.  The four green wire turns are situated 
such that there are four red wire turns on the 2-4 side and seven red wire 
turns on the 1-3 side.  The green and red wires are in the correct holes.  I 
can find no problems with the thermister nor can I find any soldering problems. 
 Any suggestions at this point would be appreciated.  The alignment steps up to 
VCO alignment and the step subsequent all check out perfectly.  Thanks.

73,

Jim,K4ZMV
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RE: [Elecraft] VCO Alignment

2006-09-25 Thread Don Wilhelm
Jim,

If you look at those lines with a 'scope and move the VFO dial, you will
likely see very short negative going pulses.  They are only active when need
be, and will show as almost 5 volts with a DMM.  Those lines are likely not
your problem unless you missed a solder connection on the signal lines on
the control board.

Go back a step to verify things:  Did you get a successful range when you
did the PLL Reference Oscillator test?  The high frequency should be near
12100 kHz and the low should be between 12080 and 12090.  If that range test
was not successful, then you need to start there to find out why.

If the PLL range was correct, then proceed to investigate the VCO.  The
first step is to check the voltage at pin 5 of U2 - if it is anything other
than 4 volts (within 10%), stop and recheck the thermistor board.

Next step is to find out what frequency the VCO is actually oscillating at
for each band.  The counter probe should be in TP1 - set the VFO dial to the
low frequency end of each band in turn and enter the menu to check CAL FCTR.
Compare the frequencies observed with the chart on the lower left corner of
the  K2 Schematic Key page in Appendix B of the manual.

Do the frequency measurements before drawing any conclusions - are all bands
incorrect, or only some?  If all, what are the frequencies?  If some, which
ones and what are the frequencies for each?  There could be an incorrect
capacitor, unsoldered connection, or incorrectly oriented varactor in the
VFO Range Select area that would give you the inability to change the
voltage at the left end of R30.  The absolute limits of the voltage at the
left end of R30 (output of U6 pin 7) are 8 volts and zero volts.  Your
indication that you find only 8 volts says that the VCO frequency is too low
and the PLL chip is attempting to reduce the varactor capacity, but has 'run
out of adjustment' at the high voltage end.  You will have to search for the
reason why.

I have written a lot of words here, but follow the steps in order - if you
find one in th emiddle that is not correct, stop because that has to be
corrected before any of the following are attempted (you can expect only
'wierd' readings beyond that point).

73,
Don W3FPR


 -Original Message-
 I appreciate the suggestions related to the subject.  What I have
 found as an anomoly is that pin 7 of U4 is at 4.94vdc, as is pin
 1 of U5.  Both of these pins are clocking (CLK) I/O pins for U4
 and U5.  A steady 4.94vdc is abnormal.  I also looked more
 carefully at T5.  The four green wire turns are situated such
 that there are four red wire turns on the 2-4 side and seven red
 wire turns on the 1-3 side.  The green and red wires are in the
 correct holes.  I can find no problems with the thermister nor
 can I find any soldering problems.  Any suggestions at this point
 would be appreciated.  The alignment steps up to VCO alignment
 and the step subsequent all check out perfectly.  Thanks.

 73,

 Jim,K4ZMV


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[Elecraft] VCO Alignment

2006-09-24 Thread Jim Brassell
Hello.

I am building K2 #5731 and I have run into two problems.  The first, and most 
serious, is in VCO alignment.  When moving L30, the voltage at the left end of 
R30 does not change from 8.03vdc.  I have been through the entire range of L30, 
very carefully, with no change.  I pulled out T5 and rewound it.  It is as 
nearly perfect as I can get it.  When I measure vdc on T5, I see approximately 
0.01vdc on 1 and 2 and 2.65 on 3 and 4.  I checked voltages on U4 and U6 and 
they are in the range of the table in the back of the manual.  I've checked all 
the components installed and the soldering.  This is my second K2 and I have 
been a lot more careful.  I'm stumped.  Anybody got any ideas.

The second thing is that parts of the mode indicator on the display have become 
intermittent.  Any ideas on that?

Thanks.

Jim, K4ZMV
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Re: [Elecraft] VCO Alignment

2006-09-24 Thread Jim Brassell

Thanks, Don.

Found the intermittent display problem.  And, it was a solder problem.  I 
checked the thermistor and all checks OK there.  I'll keep looking ... think 
I have ruled out the misplaced or misused component option.  I'll just go 
through all the RF board installation steps and check each one.  All the 
other test results are perfect.  Got to be something in the synthesizer 
circuits I have goofed up.  Just gotta find it.  Thanks again.


73,
Jim, K4ZMV


- Original Message - 
From: Don Wilhelm [EMAIL PROTECTED]

To: Jim Brassell [EMAIL PROTECTED]; elecraft@mailman.qth.net
Sent: Sunday, September 24, 2006 9:34 PM
Subject: RE: [Elecraft] VCO Alignment



Jim,

The most common source of problems with the PLL or VCO is a solder bridge 
on

the thermistor board.  There are other possible sources, but check there
first.  You can often get to the back of the thermistor board by removing
the front panel and the control board.

You intermittent display is most likely an unsoldered connection (or 
poorly

soldered) - usually on the front panel itself.

So check the soldering first, then re-check the soldering, and when that 
is

done, check the soldering - that is the most common failure and misplaced
components runs in second place.  Bad components are way down the list.

73,
Don W3FPR



-Original Message-

I am building K2 #5731 and I have run into two problems.  The
first, and most serious, is in VCO alignment.  When moving L30,
the voltage at the left end of R30 does not change from 8.03vdc.
I have been through the entire range of L30, very carefully, with
no change.  I pulled out T5 and rewound it.  It is as nearly
perfect as I can get it.  When I measure vdc on T5, I see
approximately 0.01vdc on 1 and 2 and 2.65 on 3 and 4.  I checked
voltages on U4 and U6 and they are in the range of the table in
the back of the manual.  I've checked all the components
installed and the soldering.  This is my second K2 and I have
been a lot more careful.  I'm stumped.  Anybody got any ideas.

The second thing is that parts of the mode indicator on the
display have become intermittent.  Any ideas on that?

Thanks.

Jim, K4ZMV







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[Elecraft] VCO Alignment

2006-05-18 Thread Steve Taylor

Hello All -

I ordered K2 #5329 in January, and was just able to start on it a few weeks 
ago.  After a short break I'm back at it and this afternoon got to the 
Alignment and Test, Part II.  All was well until I got to VCO Alignment on page 
61.  At first I was not able to adjust L30 and get the VCO voltage to 6.0 
volts.  All I could get was 7.99 volts.  After reading the archives, I spread 
the turns on T5, and sure enough, I could get 6.0 volts at R30.  But, it seems 
after adjusting, it drifts up slowly.  So, I decided to go through the bands 
and see what I got.  At 3500 Khz, it was a little low, and everything 7300 and 
above is at 7.99 volts.  I've looked the board over again and again, and can't 
see anything wrong.  Whenever I check R30 at 4000 KHz, it will be off 6.0 
volts, when I adjust it back, it continues to drift, and everything above 7300 
is pegged at 7.99 volts.

I hope someone has some suggestions, because I'm stumped.

Thanks in advance, Steve - WD7M
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RE: [Elecraft] VCO Alignment

2006-05-18 Thread Don Wilhelm
Steve,

Check the number of red wire turns on T5 - count the wire as it goes
threough the center of the core - counting only the outside turns can
produce a numer that is one turn less than the proper number.  This sounds
like the sitation that occurs when there is one extra turn on T5.

If you find the turns on T5 are indeed correct, the next most probable area
to be investigated is the capacitors in the VFO Range Select area.

If you have installed the rework eliminators, be very certain you follow the
instructions for the rework eliminators carefully - the capacitors for the
VFO Range select area chnge with these instructions.

73,
Don W3FPR

-Original Message-

I ordered K2 #5329 in January, and was just able to start on it a few weeks
ago.  After a short break I'm back at it and this afternoon got to the
Alignment and Test, Part II.  All was well until I got to VCO Alignment on
page 61.  At first I was not able to adjust L30 and get the VCO voltage to
6.0 volts.  All I could get was 7.99 volts.  After reading the archives, I
spread the turns on T5, and sure enough, I could get 6.0 volts at R30.  But,
it seems after adjusting, it drifts up slowly.  So, I decided to go through
the bands and see what I got.  At 3500 Khz, it was a little low, and
everything 7300 and above is at 7.99 volts.  I've looked the board over
again and again, and can't see anything wrong.  Whenever I check R30 at 4000
KHz, it will be off 6.0 volts, when I adjust it back, it continues to drift,
and everything above 7300 is pegged at 7.99 volts.

I hope someone has some suggestions, because I'm stumped.

Thanks in advance, Steve - WD7M

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[Elecraft] VCO Alignment - HOW?

2006-04-22 Thread Fred (FL)
I've gotten to Alignment  Test, Part II RF Board
build on my K2 # 5422.

I seem to be having problems with VCO Alignment
problems:

a. 4 Mhz Oscillator Calibration = gave a reading of
12099.35 - OK it appears.

b. PLL Reference Oscillator Range = 12099.32 high, to
12085.65 low - Range = 13.67khz - seems OK

c. VCO Test:  Frequency counter probe to VCO Test
Point TP1.  I got a frequency counter reading of
8913.18, seemingly stable - and OK.

I'm trying to do VCO Alignment, and adjust Inductor
L30 - to adjust and measure the VCO control voltage
for
proper range.

I'M NOT SURE WHAT THE RELATIONSHIP IS BETWEEN
CHANGING BANDS using the BAND+ and BAND- buttons, or
changing
the displayed frequency using the VFO KNOB?  Which am
I supposed to use?  

At one point, I could not get into the 80meter band
with the BAND- button, without lowering the displayed
frequency down to near 40 meters or lower.

VCO Alignment - requires going from Band 80 to 40 to
30 to 20 to 17 to 15 to 12m to 10m.   DOES THIS MEAN
TO DO IT WITH THE BAND+ switch or with the VFO Knob?

I tried the VCO Voltage Readings - using
band/frequency changes with the VFO Knob.  But then
when I tried to get
the low freq and high freq voltage measurements - I
seemed to be getting a steady stream of 8 volts DC?

HELP - can someone give me a hint on how to attack
these VCO ALIGNMENT FREQUENCY CHANGES and
measurements?

Thanks,
Fred Osborne N3CSY
FL
4/22

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RE: [Elecraft] VCO Alignment - HOW?

2006-04-22 Thread Don Wilhelm
Fred,

If you attempted to change bands by moving the VFO knob, you may have the
bands quite skewed.  I would first try doing a 'Direct Frequency Entry' on
each band (see K2 manual page 92) to get things straightened out again.
Then afterward, use the BAND+ and BAND- buttons to change bands.

Yes, your PLL range is just fine - concentrate on the VCO alignment (voltage
at R30) - get that correct before moving on to anything else.

Adjust the voltage at R30 to somewhere between 6 volts and 6.5 volts while
tuned to 4000 kHz (after setting the band to 80 meters), then switch to 40
meters and check the R30 voltage at 7000 kHz - if you have the standard
stuff for the K2, you should see between 1.8 and 2.2 volts at 7000 Hz.  If
these 2 points are within the normal range, all others should fall within
range.  CAUTION: if you have installed the 'rework eliminators', the
procedure is quite different, and the results may be quite confusing - I
have attempted to convince the 'rework eliminator' guys to avoid installing
D19 and D20 and changing the value of C71 for this very reason, but they
have not 'seen the light'.  Unless the K60XV is actually installed, the low
R30 voltage extreme at 5300 kHz cannot be observed, and correct alignment of
the VCO R30 voltages is like taking a 'stab in the dark'.

(Sorry for the RANT Gary, but the fact is that this condition is true and
valid - D19 and D20 and C71 change the VFO range significantly - all other
wiring for the K60XV can be added, but the D19, D20 and C71 should be
delayed until the K60XV is actually installed).

73,
Don W3FPR

 -Original Message-


 I've gotten to Alignment  Test, Part II RF Board
 build on my K2 # 5422.

 I seem to be having problems with VCO Alignment
 problems:

 a. 4 Mhz Oscillator Calibration = gave a reading of
 12099.35 - OK it appears.

 b. PLL Reference Oscillator Range = 12099.32 high, to
 12085.65 low - Range = 13.67khz - seems OK

 c. VCO Test:  Frequency counter probe to VCO Test
 Point TP1.  I got a frequency counter reading of
 8913.18, seemingly stable - and OK.

 I'm trying to do VCO Alignment, and adjust Inductor
 L30 - to adjust and measure the VCO control voltage
 for
 proper range.

 I'M NOT SURE WHAT THE RELATIONSHIP IS BETWEEN
 CHANGING BANDS using the BAND+ and BAND- buttons, or
 changing
 the displayed frequency using the VFO KNOB?  Which am
 I supposed to use?

 At one point, I could not get into the 80meter band
 with the BAND- button, without lowering the displayed
 frequency down to near 40 meters or lower.

 VCO Alignment - requires going from Band 80 to 40 to
 30 to 20 to 17 to 15 to 12m to 10m.   DOES THIS MEAN
 TO DO IT WITH THE BAND+ switch or with the VFO Knob?

 I tried the VCO Voltage Readings - using
 band/frequency changes with the VFO Knob.  But then
 when I tried to get
 the low freq and high freq voltage measurements - I
 seemed to be getting a steady stream of 8 volts DC?

 HELP - can someone give me a hint on how to attack
 these VCO ALIGNMENT FREQUENCY CHANGES and
 measurements?

 Thanks,
 Fred Osborne N3CSY
 FL
 4/22



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[Elecraft] VCO Alignment problem

2006-02-12 Thread Harry de Grood

Hello,

I am to trying the alignment the vco from my new K2 number 5351.
Here is the problem, at R30 (page 61) I see no voltage. This must be 6 V.
I turned at L30, that makes no difference.
Everything is ok even T5.
What can I do??
I have seen the troubleshooting at page 10. (PLL Reference Oscillator and 
VCO) and everything looks normal.

I hope that you can help me.

73 Harry PA3CWQ.


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RE: [Elecraft] VCO Alignment problem

2006-02-12 Thread Don Wilhelm
Harry,

One of the most common problems with the PLL is a solder bridge on the
thermistor board.  Often you remove the front panel and control boards to
gain access to the small board.

Check the voltage at RF Board U6 pin 5 - if it is other than 4 volts, you
can be certain that there is a problem on the thermistor board.

If that does not reveal the solution, go to Appendix F of the manual and
follow the steps on page 10 for PLL Reference Oscillator and VCO.  If you
have not yet built up the RF Probe from the parts supplied with your K2, now
would be a good time to do so - unless you have a 'scope or other means of
measuring RF Voltages.

73,
Don W3FPR

 -Original Message-

 Hello,

 I am to trying the alignment the vco from my new K2 number 5351.
 Here is the problem, at R30 (page 61) I see no voltage. This must be 6 V.
 I turned at L30, that makes no difference.
 Everything is ok even T5.
 What can I do??
 I have seen the troubleshooting at page 10. (PLL Reference Oscillator and
 VCO) and everything looks normal.
 I hope that you can help me.

 73 Harry PA3CWQ.



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[Elecraft] VCO alignment problem

2006-02-06 Thread Richard Carter
I've been cruising through the assembly manual with no trouble at all until
I got to the VCO alignment.  I can't get the measured voltage at R30 down
below 6.35 volts.  I've installed the Rework Eliminator headers and I've set
the extended vfo range menu setting D19 to 'Y'.  I've double-checked the
number of windings on T5 (16 red and 4 green windings), and C72 and L30 read
the right value.  Here's what I measure.
 
035002.51V   040006.35V
070002.46V   073003.77V
12.77V   101503.27V
140002.43V   150004.03V
180002.23V   182003.32V
210002.19V   214502.50V
248003.99V   250004.35V
280003.30V   288004.14V
 
The board is assembled with an fine (.018in) solder.  The label says it is
lead, tin, antimony, and silver with a rosin or zinc cloride core.
 
Does anyone have any ideas what the problem might be?
 
 
Thanks in advance.
 
Rich - KE1EV
 
 
 
 
 
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[Elecraft] VCO Alignment

2005-08-04 Thread Bob Wehking
I have a problem with the VCO voltage readings. When I tune L30 to read 6.00 v 
at 4000, I get the following: The second set of numbers is when the core of L30 
is turned all the way down. Any ideas?


80M35002.12V  4.14V  40006.00V7.93V
40M70001.92V  5.11V  73003.68V7.90V
30M17.84V7.92V  10150  7.90V7.93V
20M140007.91V7.91V  15000  7.91V7.91V
17M180007.90V7.91V  18200  7.91V7.91V
15M210002.06V2.48V  21450 2.35V 2.81V
12M248007.90V7.91V  25000 7.93V 7.91V   
10M280007.90V 7.90V  288007.90V 7.91 V


Bob
WB8DDI
K2# 4998
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[Elecraft] VCO Alignment

2005-07-31 Thread Gary Scott
Hi Gang 
  Im building K2 4988,and on Alignment and test part 2 / VCO
alignment, I could not get L30 adjusted to 6 volts on R30, Started
rechecking my work as per directions,everything was fine,so directed
my attention to T5,adjusted the spreadings of T5 and was able to get 6
volts at R30,My question is should I rewind T5 ,or just leave T5 alone
and move on?
 Thanks W4GNS
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RE: [Elecraft] VCO Alignment

2005-07-31 Thread W3FPR - Don Wilhelm
Gary,

If it is OK now, don't 'fix' it any more.

If the end points for all the bands fall between 1.0 volt and 7.5 volts (1.5
to 7.0 volts is even better, but not achievable after installing the K60XV),
all will be well.  If you have some out of that range, you may want to
re-wind T5, but spreading/squeezing the turns is a valid method of
adjustment.

73,
Don W3FPR

 -Original Message-

 Hi Gang
   Im building K2 4988,and on Alignment and test part 2 / VCO
 alignment, I could not get L30 adjusted to 6 volts on R30, Started
 rechecking my work as per directions,everything was fine,so directed
 my attention to T5,adjusted the spreadings of T5 and was able to get 6
 volts at R30,My question is should I rewind T5 ,or just leave T5 alone
 and move on?
  Thanks W4GNS

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[Elecraft] VCO Alignment problem.

2005-05-04 Thread Yves Dussault


Re K2 875
I have a similar problem that Don, W3FPR had.
On page 61, Turning L30 has no effect on voltage measured at R30, when 
frequency is at 4000 Khz. V is 8.35V.

But adjusting L30 on other bands adjusts voltage!
Checked L5:  turns etc. C72, L30, OK.
Any idea?.

Yves Dussault-VE2ATD

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RE: [Elecraft] VCO Alignment problem.

2005-05-04 Thread W3FPR - Don Wilhelm
Yves,

I don't think I was the one with the problem, but I may have been assisting
someone else with that problem.

Since you can adjust the voltage at R30 for other bands, we know th
eoscillator is working, but it may not be working on the proper frequency.

Re-check the value of C72 to be certain it is 270 pf (it is only used on 80
meters).  Next re-check the number of turns on T5.

Check to see that you have the correct varactors in D21 thru D26.

If you have added the K60XV, the voltage at 4 MHz will normally close to the
max.  Since you have an older K2 serial, I am wondering if everything
(especially D19 and D20) were soldered into the correct places.

If those are good, set the frequency dial to 3.500 mHz and check the
frequency at TP1 (use Cal FCTR or an external counter) - you will find
something in the vicinity of 8.415 MHz if all is well - if it is far removed
from that, you will find the problem in either the VFO frequency determining
components or in the VFO range select section (check sheet 1 of the RF Board
schematic to identify the components involved).

73,
Don W3FPR

 -Original Message-

 Re K2 875
 I have a similar problem that Don, W3FPR had.
 On page 61, Turning L30 has no effect on voltage measured at R30, when
 frequency is at 4000 Khz. V is 8.35V.
 But adjusting L30 on other bands adjusts voltage!
 Checked L5:  turns etc. C72, L30, OK.
 Any idea?.

 Yves Dussault-VE2ATD

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[Elecraft] VCO Alignment issue

2005-03-09 Thread kc4wvl
K2 s/n 4276

VCO Alignment (p61)
VFO set at 4000 kHz
@R30 left side = 0.018 vdc
L30 verified as a 4.7 uH T005Z
C72 verified as a 270 pF 271

Rewound T5
verified primary = 16 turns
verified secondary = 4

Adjusting L30 has no effect on R30 voltage reading.



Please advise.

Thank You
William Smith
KC4WVL
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[Elecraft] VCO Alignment Troubles

2005-02-26 Thread Tim Cailloux
Hello all (again).  I'm attempting to align the VCO and am having
trouble making it lock on all bands or get to the right voltage range.
 I've verified all components on the board and touched up the solder
on the pertinent components and relays (and verified all
paths/continuity), but nothing changed.  Here are the voltage values I
get when attempting to set L30:

 Low High
80M  1.937V  6.000V
40M  8.000V  8.000V
30M  0.597V  0.710V
20M  0.589V  1.148V
17M  3.054V  3.250V
15M  1.962V  2.944V
12M  1.131V  1.251V
10M  2.336V  4.060V

No setting of L30 will cause 40M to lock.  I also hooked up the
frequency counter to TP3 per a suggestion previously on the list and
it measured 8.something MHz on 40 (which doesn't seem to be right.  I
adjusted the spacing on the turns of T5, either pushing them apart or
moving them closer.  I was able to bring the lower 20M voltage up to
1.5V, but then the VFO wouldn't lock on 80.

Thanks in advance for any help you can provide.  (And thanks to Don
for correctly surmising that my previous problem was due to a
thermistor board issue.)

tim
-- 
Tim Cailloux
W4EGT
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RE: [Elecraft] VCO Alignment Troubles

2005-02-26 Thread W3FPR - Don Wilhelm
Tim,

Check and re-check the capacitor values.  From the bands that seem to me to
have strange voltage readings, C73 (should be 47pf) and C74 (should be 20
pf) are the most likely culprits.
Other things to check: be certain the menu parameter for D19 is OFF - check
the relays K13, K14 and K15, set the K2 for the band to be checked and
compare the set/reset condition of each relay by checking continuity from
pin to pin.  The chart on the manual page just before the schematics shows
which relays are set for each band and the schematic shows all relays in the
reset position.  The relay pin numbering is similar to that of an IC - you
can locate pin 1 by finding the round solder pad on the board.

73,
Don W3FPR

 -Original Message-
 From: [EMAIL PROTECTED]
 [mailto:[EMAIL PROTECTED] Behalf Of Tim Cailloux
 Sent: Saturday, February 26, 2005 11:20 AM
 To: Elecraft E-mail List
 Subject: [Elecraft] VCO Alignment Troubles


 Hello all (again).  I'm attempting to align the VCO and am having
 trouble making it lock on all bands or get to the right voltage range.
  I've verified all components on the board and touched up the solder
 on the pertinent components and relays (and verified all
 paths/continuity), but nothing changed.  Here are the voltage values I
 get when attempting to set L30:

  Low High
 80M  1.937V  6.000V
 40M  8.000V  8.000V
 30M  0.597V  0.710V
 20M  0.589V  1.148V
 17M  3.054V  3.250V
 15M  1.962V  2.944V
 12M  1.131V  1.251V
 10M  2.336V  4.060V

 No setting of L30 will cause 40M to lock.  I also hooked up the
 frequency counter to TP3 per a suggestion previously on the list and
 it measured 8.something MHz on 40 (which doesn't seem to be right.  I
 adjusted the spacing on the turns of T5, either pushing them apart or
 moving them closer.  I was able to bring the lower 20M voltage up to
 1.5V, but then the VFO wouldn't lock on 80.

 Thanks in advance for any help you can provide.  (And thanks to Don
 for correctly surmising that my previous problem was due to a
 thermistor board issue.)

 tim
 --
 Tim Cailloux
 W4EGT
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Re: [Elecraft] VCO Alignment Troubles

2005-02-26 Thread Tim Cailloux
 Check and re-check the capacitor values.  From the bands that seem to me to
 have strange voltage readings, C73 (should be 47pf) and C74 (should be 20
 pf) are the most likely culprits.

Not the caps (after a quick trip to Radio Shack to pick up a new 20pf and 47pf).

 Other things to check: be certain the menu parameter for D19 is OFF - check
 the relays K13, K14 and K15, set the K2 for the band to be checked and
 compare the set/reset condition of each relay by checking continuity from
 pin to pin.

Would the voltages I got make sense if I had a K14 that wasn't
latching?  I checked it out and it appears to be staying in the reset
position.  It seems that the bands I'm having voltage issues on are
all connected through K14 (40, 30, 20, 12) .  (The first time I
checked the relays, I did the check when 80M was the last band I used.
 This time I checked with 40 being the band.)  D19 was off.  I didn't
even know about the second menu until I had to look up to verify the
setting!

I really hope it isn't K14.  I'm not looking forward to having to
replace a relay.

tim
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[Elecraft] VCO Alignment

2005-02-21 Thread MikeH
Hello all, and thanks to those who responded to my recent message 
regarding the PLL reference oscillator test.


I no sooner resolved that issue than I ran into a more puzzling issue 
during the VCO alignment. On the initial test, I had reasonable 
voltages through the entire band (ranging from 2.066V to 7.95V). 
Several high voltages, but most were well within the range. However, 
when I tapped the band switch button to get back down to the lower 
bands, everything went haywire and has not been right since.


I ended up with voltages of 18mV at 4MHz and below. L30 became 
unresponsive. Voltages were similarly low up into about 10MHz. Then, 
above that, voltages moved up, and became very high, around 7.95, and 
again unresponsive to adjustments of L30. I could fiddle with the radio 
(band switching, powering off, then powering back on), and at times get 
back to the original readings, but I could never get the voltage down 
to 7.5V or below. In other words,  the radio is acting very strangely. 
As an aside, the band switch seems to operating incorrectly in the 
lower bands (below 10MHz), often not switching to the lower bands at 
all, sometime just not switching the the proper band (ie. the next 
lower band). I don't know if this is a cause or and effect of the 
voltage problem. I am very suspicious of one or more relays because of 
the odd band switching. And I'll just fess up here and admit that I 
did (inadvertently) clip the leads on several relays AFTER soldering 
them; the manual says not to trim the leads. Did I mess up relays and 
cause the voltage problem? During the Alignment and Test: Part I, the 
relays seemed to work fine, but that was before I clipped any leads.


I've check all values of components in and around L30, as directed in 
the manual. I've reheated solder joints and looked for soldering 
problems. I've verified the turns and connections on T5. So I'm 
basically at a loss.


I appreciate your suggestions.

Mike/NR7F

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RE: [Elecraft] VCO Alignment

2005-02-21 Thread W3FPR - Don Wilhelm
Mike,

Since you suspect a relay problem, the easiest thing to do is check them,
and actually that is mot difficult - the first page of the K2 schematic
section has a chart of 'which relay is set/reset' for each band, and the
schematic itself shows the relays in the reset condition.  These are
latching relays, so switch to the band you wish to check and then turn power
off the K2.  The position of the relay points can easily be determined with
an ohmmeter.  The pins are numbered, and pin 1 is the round solder pad
(others are square).

Actually the more likely thing would be that you have an unsoldered
connection somewhere in the PLL/VFO area (it was making contact before, but
a bit of a bump changed that). Look at the K2 schematic to identify the
components in those circuits, then check each of them physically.

The other thing to check carefully is the thermistor board - it is quite
easy to create a solder bridge on this board.  You may have to remove it to
check.

73,
Don W3FPR

 -Original Message-

 Hello all, and thanks to those who responded to my recent message
 regarding the PLL reference oscillator test.

 I no sooner resolved that issue than I ran into a more puzzling issue
 during the VCO alignment. On the initial test, I had reasonable
 voltages through the entire band (ranging from 2.066V to 7.95V).
 Several high voltages, but most were well within the range. However,
 when I tapped the band switch button to get back down to the lower
 bands, everything went haywire and has not been right since.

 I ended up with voltages of 18mV at 4MHz and below. L30 became
 unresponsive. Voltages were similarly low up into about 10MHz. Then,
 above that, voltages moved up, and became very high, around 7.95, and
 again unresponsive to adjustments of L30. I could fiddle with the radio
 (band switching, powering off, then powering back on), and at times get
 back to the original readings, but I could never get the voltage down
 to 7.5V or below. In other words,  the radio is acting very strangely.
 As an aside, the band switch seems to operating incorrectly in the
 lower bands (below 10MHz), often not switching to the lower bands at
 all, sometime just not switching the the proper band (ie. the next
 lower band). I don't know if this is a cause or and effect of the
 voltage problem. I am very suspicious of one or more relays because of
 the odd band switching. And I'll just fess up here and admit that I
 did (inadvertently) clip the leads on several relays AFTER soldering
 them; the manual says not to trim the leads. Did I mess up relays and
 cause the voltage problem? During the Alignment and Test: Part I, the
 relays seemed to work fine, but that was before I clipped any leads.

 I've check all values of components in and around L30, as directed in
 the manual. I've reheated solder joints and looked for soldering
 problems. I've verified the turns and connections on T5. So I'm
 basically at a loss.

 I appreciate your suggestions.

 Mike/NR7F




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[Elecraft] VCO Alignment

2005-02-06 Thread Tim Cailloux
I'm finally getting back to working on the K2 after two months of
avoiding re-winding T5.  Anyway, it's been rewound and checks out. 
I'm now attempting to align the VCO and am having another issue.

When I connect my DMM to R30, the voltage is 17.2V and no amount of
adjustment on L30 will vary that voltage.  Any suggestions?  I've
verified L30 and C72.

tim

-- 
Tim Cailloux
W4EGT
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RE: [Elecraft] VCO Alignment

2005-02-06 Thread W3FPR - Don Wilhelm
Tim,

I would venture a good guess that you are actually reading 17.2 millivolts.

If that is the case, check the 4v line out of the thermistor board - pins 6
and 7 (or U6 pin 5 - same line).  I would also speculate that you will find
the voltage there at 0 volts (ground).  Check the back of the thermistor
board carefully for solder bridges.

73,
Don W3FPR

 -Original Message-

 I'm finally getting back to working on the K2 after two months of
 avoiding re-winding T5.  Anyway, it's been rewound and checks out.
 I'm now attempting to align the VCO and am having another issue.

 When I connect my DMM to R30, the voltage is 17.2V and no amount of
 adjustment on L30 will vary that voltage.  Any suggestions?  I've
 verified L30 and C72.




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