Re: EN 61000-3-3 compliant heater controller

2002-01-25 Thread Andrew Carson


I know it is not fair. But the PSUs in question were not ours, and the problem 
was at a customers facility, so
revealing any technical details of the problem and fix will be breaching 
confidentiality agreements.

John Woodgate wrote:

> I read in !emc-pstc that Andrew Carson  wrote
> (in <3c4fd4e8.31a84...@uk.xyratex.com>) about 'EN 61000-3-3 compliant
> heater controller', on Thu, 24 Jan 2002:
> >As much as I can say, was a large number (600+) of switch mode supplies,
> >installed in such a manner that their front
> >end emc filters were ineffective. It was not on a European or US distribution
> >distribution and once a simple fix was
> >in place, near perfect sine waves.
>
> You can't get way with that! 'Simple fix' indeed. If you know of a
> simple fix, you tell! (;-)
> --
> Regards, John Woodgate, OOO - Own Opinions Only. http://www.jmwa.demon.co.uk
> After swimming across the Hellespont, I felt like a Hero.
> PLEASE do NOT copy news posts to me by E-MAIL!
>
> ---
> This message is from the IEEE EMC Society Product Safety
> Technical Committee emc-pstc discussion list.
>
> Visit our web site at:  http://www.ewh.ieee.org/soc/emcs/pstc/
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--

Andrew Carson - Senior Compliance Engineer, Xyratex, UK
Phone: +44 (0)23 9249 6855 Fax: +44 (0)23 9249 6014



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Re: EN 61000-3-3 compliant heater controller

2002-01-24 Thread John Woodgate

I read in !emc-pstc that Andrew Carson  wrote
(in <3c4fd4e8.31a84...@uk.xyratex.com>) about 'EN 61000-3-3 compliant
heater controller', on Thu, 24 Jan 2002:
>As much as I can say, was a large number (600+) of switch mode supplies, 
>installed in such a manner that their front
>end emc filters were ineffective. It was not on a European or US distribution 
>distribution and once a simple fix was
>in place, near perfect sine waves.

You can't get way with that! 'Simple fix' indeed. If you know of a
simple fix, you tell! (;-)
-- 
Regards, John Woodgate, OOO - Own Opinions Only. http://www.jmwa.demon.co.uk 
After swimming across the Hellespont, I felt like a Hero.
PLEASE do NOT copy news posts to me by E-MAIL!

---
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Re: EN 61000-3-3 compliant heater controller

2002-01-24 Thread CherryClough
Dear Ghery
I don't think I disagree very much with what you said below.

John Woodgate's summary yesterday was most interesting. He analysed the 
reasons why harmonic mitigation at system and site level were not being 
employed and concluded that:
"It is almost axiomatic that the best overall economic solution (least total 
cost to the end-user) is the informed use of ALL technical solutions - 
mitigation at equipment, site and system level." 

Unfortunately, many regulations do not necessarily appear to embody the best 
engineering approach to solving the problem they are supposed to be 
addressing.

Regards, Keith

In a message dated 23/01/02 16:21:36 GMT Standard Time, 
ghery.pet...@intel.com writes:

> Subj:RE: EN 61000-3-3 compliant heater controller
> Date:23/01/02 16:21:36 GMT Standard Time
> From:ghery.pet...@intel.com (Pettit, Ghery)
> Sender:owner-emc-p...@majordomo.ieee.org
> Reply-to: mailto:ghery.pet...@intel.com";>ghery.pet...@intel.com 
> (Pettit, Ghery)
> To:cherryclo...@aol.com ('cherryclo...@aol.com'), 
> ghery.pet...@intel.com (Pettit, Ghery)
> CC:emc-p...@majordomo.ieee.org
> 
> One key reason the US (and others) computer industry objects to IEC 
> 61000-3-2 is that it was jammed down our throats with little or no input 
> from anyone other than the power providers.  They conveniently set the 
> limits so that the full cost of resolving the problem would fall on 
> producers (and consumers) of devices utilizing the power they provide.  No 
> standards were made that would require better design of the power 
> distribution system or consideration of facility level mitigation measures.
>  
> Fixing the power supply of a personal computer to meet the requirements in 
> IEC 61000-3-2 is simple - spend money.  The choke needed represents about a 
> 10% cost adder to the power supply.  This is simply a cost, like taxes on 
> businesses, that is passed on to the consumer of the product.  Fixing the 
> problem costs money, but typically large equipment to fix a problem over a 
> larger area is more economical than fixing it one load at a time.
>  
> Let us agree to disagree.  I remain an opponent of IEC 61000-3-2 as written 
> and hope that TC77/SC77A does a better job with the version they are 
> working on and that it better represents a compromise between those who 
> would put the entire burden on the loads (as they have already done) and 
> those who would do nothing.
>  
> Ghery Pettit, NCE
> 


Re: EN 61000-3-3 compliant heater controller

2002-01-24 Thread Andrew Carson

As much as I can say, was a large number (600+) of switch mode supplies, 
installed in such a manner that their front
end emc filters were ineffective. It was not on a European or US distribution 
distribution and once a simple fix was
in place, near perfect sine waves.

John Woodgate wrote:

> I read in !emc-pstc that Andrew Carson  wrote
> (in <3c4eb53a.152e0...@uk.xyratex.com>) about 'EN 61000-3-3 compliant
> heater controller', on Wed, 23 Jan 2002:
>
> >Suppose we could have a little competition, who's seen the worst level
> >of harmonic distortion, I think number 2 will take some beating.
>
> That's electronic pornography! Are you at liberty to say what
> (generically, no type numbers) produced those waveforms?
> --
> Regards, John Woodgate, OOO - Own Opinions Only. http://www.jmwa.demon.co.uk
> After swimming across the Hellespont, I felt like a Hero.
> PLEASE do NOT copy news posts to me by E-MAIL!
>
> ---
> This message is from the IEEE EMC Society Product Safety
> Technical Committee emc-pstc discussion list.
>
> Visit our web site at:  http://www.ewh.ieee.org/soc/emcs/pstc/
>
> To cancel your subscription, send mail to:
>  majord...@ieee.org
> with the single line:
>  unsubscribe emc-pstc
>
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>  Jim Bacher: j.bac...@ieee.org
>
> All emc-pstc postings are archived and searchable on the web at:
> No longer online until our new server is brought online and the old 
> messages are imported into the new server.

--

Andrew Carson - Senior Compliance Engineer, Xyratex, UK
Phone: +44 (0)23 9249 6855 Fax: +44 (0)23 9249 6014



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Re: EN 61000-3-3 compliant heater controller

2002-01-23 Thread John Woodgate

I read in !emc-pstc that cherryclo...@aol.com wrote (in <16b.79458de.298
03...@aol.com>) about 'EN 61000-3-3 compliant heater controller', on
Wed, 23 Jan 2002:
>They seem to me to be an excellent idea, and can help avoid the need for 
>improving a legacy mains distribution or buying EN 61000-3-2 compliant 
>equipment. 

NO! Because the EMCD operates exclusively at product level, the use of
external mitigation does not permit conformity. The present
IEC/EN61000-3-2 requires products to conform in a stand-alone
configuration, with no external aids. This is one of the major points of
contention at present in the discussions leading to the Second Edition
of IEC/EN61000-3-2.
-- 
Regards, John Woodgate, OOO - Own Opinions Only. http://www.jmwa.demon.co.uk 
After swimming across the Hellespont, I felt like a Hero.
PLEASE do NOT copy news posts to me by E-MAIL!

---
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Re: EN 61000-3-3 compliant heater controller

2002-01-23 Thread John Woodgate

I read in !emc-pstc that Andrew Carson  wrote
(in <3c4eb53a.152e0...@uk.xyratex.com>) about 'EN 61000-3-3 compliant
heater controller', on Wed, 23 Jan 2002:

>Suppose we could have a little competition, who's seen the worst level
>of harmonic distortion, I think number 2 will take some beating.

That's electronic pornography! Are you at liberty to say what
(generically, no type numbers) produced those waveforms? 
-- 
Regards, John Woodgate, OOO - Own Opinions Only. http://www.jmwa.demon.co.uk 
After swimming across the Hellespont, I felt like a Hero.
PLEASE do NOT copy news posts to me by E-MAIL!

---
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Technical Committee emc-pstc discussion list.

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Re: EN 61000-3-3 compliant heater controller

2002-01-23 Thread John Woodgate

I read in !emc-pstc that cherryclo...@aol.com wrote (in <3d.180a271a.297
fe...@aol.com>) about 'EN 61000-3-3 compliant heater controller', on
Wed, 23 Jan 2002:

>Mathieu van den Bergh is not just any ordinary old consultant, he is a 
>member of the TC77/SC77A Working Group that is responsible for IEC 
> 61000-3-2 
>and appears to have a great deal of experience and knowledge in the area 
> of 
>harmonics. 

That is true, but his views are not necessarily shared by other members
of the WG, some of whom are equally expert.
>
>He is also based in the US, where most of the 'denial' of harmonics 
> problems 
>seems to arise, despite well-known problems with harmonics in the USA. 

I think we are getting close to an invasion of privacy here; the country
of residence of Mathieu or anyone else is not relevant to any technical
argument.
>
[snip]
>
>Since he appears to be an expert in these matters, I hope you will not 
> mind 
>me quoting a little more from his August 19 2000 reply to Conformity 
> Update: 
>
>"A number of studies in countries including Switzerland, the UK, France, 
>Scandinavian countries, Japan, and the USA, have shown that harmonic 
>distortion has increased from about 2 - 2.5% in the late 70's - early 80's 
>to about 4 - 4.5% in the mid-late 90's with distortion in heavily 
>industrialised areas reaching 6 - 7%!! 

Those last figures are probably true, but are not the whole truth.
Electricity suppliers can, if they wish, and very often do, accept by
special contract the connection of large non-linear loads which, *on
their dedicated supply* result in high levels of voltage distortion.

>It has also been proven through many studies and observations that 
> harmonics 
>related problems increase significantly when distortion levels exceed 5% 
> and 
>that they become very serious and costly when distortion approaches 10%.

Indeed. Below 10%, in fact. Problems start to show up if 8% is closely
approached.
> It 
>has been generally accepted therefore that distortion is increasing at 0.1 
> - 
>0.15% per year in industrialized nations. 

While that is again, possibly true, the word 'therefore' seems
unjustified. The point here is that voltage distortion on the **public
low-voltage supply** (which is what IEC/EN61000-3-2 is about) varies
from place to place and time to time, over a range of perhaps 2% to near
6%. So any 'rate of rise' depends rather a lot on when and where the raw
data were collected. Furthermore, the uncertainty associated with a rise
of 0.1% per annum almost certainly embraces zero and may even extend
into negative values. The reason is that while the *number* of non-
linear loads connected is, beyond reasonable doubt, increasing, the
*power* per load is decreasing. For example, there is concern in some
quarters that even certain very large TV sets now have a power
consumption of less than 75 W and thus are not subject to limits in
IEC/EN61000-3-2.

>If no action is taken it is to be expected that distortion levels will 
> start 
>to exceed critical levels within a few years." 

We heard that in 1991, and I believe it had been stated several times
before that. We hear it again at almost every meeting of the WG. The
'day of reckoning' seems always 5 years or so away, probably because of
the compensating effect of reducing power consumption.
>
>Notice Mr van den Bergh is referring here to waveform distortion, not 
>neutral currents or zero-phase flux in transformers, both of which are 
>problems only for individual sites not the distribution network as a 
> whole. 
>He goes on... 
>
>"The proliferation of electronic equipment with switch mode supplies falls 
>in the same category as the lighting related problems about 20 years ago." 
>
>I agree with you that the harmonics problem can be ameliorated by actions 
>taken at the power distribution network level, 

This can be done to some extent. It's not very practicable when the
harmonic content varies rather rapidly. 

>or by actions at the load 
>level, but I have not investigated their relative economic cases. 

Evidence has been presented that the *annual* cost of harmonic
mitigation ONLY at product level is of the same order as the capital
cost of mitigation ONLY at supply system level, which would clearly
involve equipment having a lifetime much longer than one year. But
passive mitigation only at system level has the disadvantage of not
reacting (!) to rapid changes, while active mitigation at system level
is still experimental. Furthermore, governmental approval for investment
in system level mitigation is unlikely in many European countries.

Unfortunately, elements in the Euro

RE: EN 61000-3-3 compliant heater controller

2002-01-23 Thread Pettit, Ghery
One key reason the US (and others) computer industry objects to IEC
61000-3-2 is that it was jammed down our throats with little or no input
from anyone other than the power providers.  They conveniently set the
limits so that the full cost of resolving the problem would fall on
producers (and consumers) of devices utilizing the power they provide.  No
standards were made that would require better design of the power
distribution system or consideration of facility level mitigation measures.
 
Fixing the power supply of a personal computer to meet the requirements in
IEC 61000-3-2 is simple - spend money.  The choke needed represents about a
10% cost adder to the power supply.  This is simply a cost, like taxes on
businesses, that is passed on to the consumer of the product.  Fixing the
problem costs money, but typically large equipment to fix a problem over a
larger area is more economical than fixing it one load at a time.
 
Let us agree to disagree.  I remain an opponent of IEC 61000-3-2 as written
and hope that TC77/SC77A does a better job with the version they are working
on and that it better represents a compromise between those who would put
the entire burden on the loads (as they have already done) and those who
would do nothing.
 
Ghery Pettit, NCE
 
-Original Message-
From: cherryclo...@aol.com [mailto:cherryclo...@aol.com]
Sent: Wednesday, January 23, 2002 2:27 AM
To: ghery.pet...@intel.com
Cc: emc-p...@majordomo.ieee.org
Subject: Re: EN 61000-3-3 compliant heater controller


Dear Ghery 
I am well aware of the undersized neutral problem, but given that we have a
legacy of buildings with undersized neutrals it is not a simple or low-cost
solution to uprate all their neutrals. 

Anyway, harmonics in the mains distribution cause many more problems than
simply overheating neutrals – waveform distortion is a greater worry. 

Since your negative approach to the need for harmonics control was similar
to views expressed in an article in Conformity Update 08-06-00, I originally
quoted from Mr van den Bergh's reply to that article. 

Mathieu van den Bergh is not just any ordinary old consultant, he is a
member of the TC77/SC77A Working Group that is responsible for IEC 61000-3-2
and appears to have a great deal of experience and knowledge in the area of
harmonics. 

He is also based in the US, where most of the 'denial' of harmonics problems
seems to arise, despite well-known problems with harmonics in the USA. 

I would have assumed that since you are knowledgeable in the field of
harmonics you would already know Mr Van den Bergh and would already have
discussed your concerns with him and (hopefully) come to some kind of
agreement. 

Since he appears to be an expert in these matters, I hope you will not mind
me quoting a little more from his August 19 2000 reply to Conformity Update:


"A number of studies in countries including Switzerland, the UK, France,
Scandinavian countries, Japan, and the USA, have shown that harmonic
distortion has increased from about 2 - 2.5% in the late 70's - early 80's
to about 4 - 4.5% in the mid-late 90's with distortion in heavily
industrialised areas reaching 6 - 7%!! 
It has also been proven through many studies and observations that harmonics
related problems increase significantly when distortion levels exceed 5% and
that they become very serious and costly when distortion approaches 10%. It
has been generally accepted therefore that distortion is increasing at 0.1 -
0.15% per year in industrialized nations. 
If no action is taken it is to be expected that distortion levels will start
to exceed critical levels within a few years." 

Notice Mr van den Bergh is referring here to waveform distortion, not
neutral currents or zero-phase flux in transformers, both of which are
problems only for individual sites not the distribution network as a whole.
He goes on... 

"The proliferation of electronic equipment with switch mode supplies falls
in the same category as the lighting related problems about 20 years ago." 

I agree with you that the harmonics problem can be ameliorated by actions
taken at the power distribution network level, or by actions at the load
level, but I have not investigated their relative economic cases. 

But whichever method is adopted, the customer pays the bill eventually and I
have more confidence in the highly competitive world of electronic products
to come up with a cost-effective solution in a timely manner. 

I have some knowledge of power-factor correction techniques in switch-mode
supplies, and some of them can cost very little indeed. So I really don't
know why the US computer industry is making such a fuss about controlling
harmonic emissions. 

It reminds me of the fuss the auto industry made about compulsory seat
belts, catalytic converters, etc., or the fuss the VDU monitor industry made
about meeting MPR2 – all those things that were stridently opposed by
manufacturers

Re: EN 61000-3-3 compliant heater controller

2002-01-23 Thread CherryClough
Dear Gregg
I know of a number of companies that make these 'active harmonic 
cancellation' units. 
They are often called 'active harmonic filters' although their operating 
principle is not based on filtering.
They seem to me to be an excellent idea, and can help avoid the need for 
improving a legacy mains distribution or buying EN 61000-3-2 compliant 
equipment. 
Sadly they aren't free.

Regards, Keith Armstrong

In a message dated 23/01/02 14:00:16 GMT Standard Time, gr...@test4safety.com 
writes:

> Subj:RE: EN 61000-3-3 compliant heater controller
> Date:23/01/02 14:00:16 GMT Standard Time
> From:gr...@test4safety.com (Gregg Kervill)
> Sender:owner-emc-p...@majordomo.ieee.org
> Reply-to: mailto:gr...@test4safety.com";>gr...@test4safety.com 
> (Gregg Kervill)
> To:cherryclo...@aol.com, ghery.pet...@intel.com
> CC:emc-p...@majordomo.ieee.org, b...@lyons.demon.co.uk
> 
> I know that one should not advertise BUT  I think that Claude Lyons ( HREF="mailto:b...@lyons.demon.co.uk";>
> b...@lyons.demon.co.uk) has a solution to this by injecting a difference 
> current to balance the distortion. I simple terms like the Current Dumping 
> amplifiers.
>  
> Comments Bill?

> rom: owner-emc-p...@majordomo.ieee.org 
> [mailto:owner-emc-p...@majordomo.ieee.org]On Behalf Of cherryclo...@aol.com
> Sent: Wednesday, January 23, 2002 5:27 AM
> To: ghery.pet...@intel.com
> Cc: emc-p...@majordomo.ieee.org
> Subject: Re: EN 61000-3-3 compliant heater controller
> 
> 
> Dear Ghery 
> I am well aware of the undersized neutral problem, but given that we have a 
> legacy of buildings with undersized neutrals it is not a simple or low-cost 
> solution to uprate all their neutrals. 
> 
> Anyway, harmonics in the mains distribution cause many more problems than 
> simply overheating neutrals – waveform distortion is a greater worry. 
> 
> Since your negative approach to the need for harmonics control was similar 
> to views expressed in an article in Conformity Update 08-06-00, I 
> originally quoted from Mr van den Bergh's reply to that article. 
> 
> Mathieu van den Bergh is not just any ordinary old consultant, he is a 
> member of the TC77/SC77A Working Group that is responsible for IEC 
> 61000-3-2 and appears to have a great deal of experience and knowledge in 
> the area of harmonics. 
> 
> He is also based in the US, where most of the 'denial' of harmonics 
> problems seems to arise, despite well-known problems with harmonics in the 
> USA. 
> 
> I would have assumed that since you are knowledgeable in the field of 
> harmonics you would already know Mr Van den Bergh and would already have 
> discussed your concerns with him and (hopefully) come to some kind of 
> agreement. 
> 
> Since he appears to be an expert in these matters, I hope you will not mind 
> me quoting a little more from his August 19 2000 reply to Conformity 
> Update: 
> 
> "A number of studies in countries including Switzerland, the UK, France, 
> Scandinavian countries, Japan, and the USA, have shown that harmonic 
> distortion has increased from about 2 - 2.5% in the late 70's - early 80's 
> to about 4 - 4.5% in the mid-late 90's with distortion in heavily 
> industrialised areas reaching 6 - 7%!! 
> It has also been proven through many studies and observations that 
> harmonics related problems increase significantly when distortion levels 
> exceed 5% and that they become very serious and costly when distortion 
> approaches 10%. It has been generally accepted therefore that distortion is 
> increasing at 0.1 - 0.15% per year in industrialized nations. 
> If no action is taken it is to be expected that distortion levels will 
> start to exceed critical levels within a few years." 
> 
> Notice Mr van den Bergh is referring here to waveform distortion, not 
> neutral currents or zero-phase flux in transformers, both of which are 
> problems only for individual sites not the distribution network as a whole. 
> He goes on... 
> 
> "The proliferation of electronic equipment with switch mode supplies falls 
> in the same category as the lighting related problems about 20 years ago." 
> 
> I agree with you that the harmonics problem can be ameliorated by actions 
> taken at the power distribution network level, or by actions at the load 
> level, but I have not investigated their relative economic cases. 
> 
> But whichever method is adopted, the customer pays the bill eventually and 
> I have more confidence in the highly competitive world of electronic 
> products to come up with a cost-effective solution in a timely manner. 
> 
> I have some knowledge of power-factor correction techniques in swi

RE: EN 61000-3-3 compliant heater controller

2002-01-23 Thread Gregg Kervill
I know that one should not advertise BUT  I think that Claude Lyons 
(b...@lyons.demon.co.uk) has a solution to this by injecting a difference 
current to balance the distortion. I simple terms like the Current Dumping 
amplifiers.

Comments Bill?
  -Original Message-
  From: owner-emc-p...@majordomo.ieee.org 
[mailto:owner-emc-p...@majordomo.ieee.org]On Behalf Of cherryclo...@aol.com
  Sent: Wednesday, January 23, 2002 5:27 AM
  To: ghery.pet...@intel.com
  Cc: emc-p...@majordomo.ieee.org
  Subject: Re: EN 61000-3-3 compliant heater controller


  Dear Ghery 
  I am well aware of the undersized neutral problem, but given that we have a 
legacy of buildings with undersized neutrals it is not a simple or low-cost 
solution to uprate all their neutrals. 

  Anyway, harmonics in the mains distribution cause many more problems than 
simply overheating neutrals – waveform distortion is a greater worry. 

  Since your negative approach to the need for harmonics control was similar to 
views expressed in an article in Conformity Update 08-06-00, I originally 
quoted from Mr van den Bergh's reply to that article. 

  Mathieu van den Bergh is not just any ordinary old consultant, he is a member 
of the TC77/SC77A Working Group that is responsible for IEC 61000-3-2 and 
appears to have a great deal of experience and knowledge in the area of 
harmonics. 

  He is also based in the US, where most of the 'denial' of harmonics problems 
seems to arise, despite well-known problems with harmonics in the USA. 

  I would have assumed that since you are knowledgeable in the field of 
harmonics you would already know Mr Van den Bergh and would already have 
discussed your concerns with him and (hopefully) come to some kind of 
agreement. 

  Since he appears to be an expert in these matters, I hope you will not mind 
me quoting a little more from his August 19 2000 reply to Conformity Update: 

  "A number of studies in countries including Switzerland, the UK, France, 
Scandinavian countries, Japan, and the USA, have shown that harmonic distortion 
has increased from about 2 - 2.5% in the late 70's - early 80's to about 4 - 
4.5% in the mid-late 90's with distortion in heavily industrialised areas 
reaching 6 - 7%!! 
  It has also been proven through many studies and observations that harmonics 
related problems increase significantly when distortion levels exceed 5% and 
that they become very serious and costly when distortion approaches 10%. It has 
been generally accepted therefore that distortion is increasing at 0.1 - 0.15% 
per year in industrialized nations. 
  If no action is taken it is to be expected that distortion levels will start 
to exceed critical levels within a few years." 

  Notice Mr van den Bergh is referring here to waveform distortion, not neutral 
currents or zero-phase flux in transformers, both of which are problems only 
for individual sites not the distribution network as a whole. He goes on... 

  "The proliferation of electronic equipment with switch mode supplies falls in 
the same category as the lighting related problems about 20 years ago." 

  I agree with you that the harmonics problem can be ameliorated by actions 
taken at the power distribution network level, or by actions at the load level, 
but I have not investigated their relative economic cases. 

  But whichever method is adopted, the customer pays the bill eventually and I 
have more confidence in the highly competitive world of electronic products to 
come up with a cost-effective solution in a timely manner. 

  I have some knowledge of power-factor correction techniques in switch-mode 
supplies, and some of them can cost very little indeed. So I really don't know 
why the US computer industry is making such a fuss about controlling harmonic 
emissions. 

  It reminds me of the fuss the auto industry made about compulsory seat belts, 
catalytic converters, etc., or the fuss the VDU monitor industry made about 
meeting MPR2 – all those things that were stridently opposed by manufacturers 
as needless added expense, or even impossible – yet we now find them in all the 
products we buy even though they still cost less in real terms than they did 
before. 

  I suspect the real reason for the computer industry's denial of harmonics 
problems, or else blaming them on a poor distribution system, is that US 
computer manufacturers simply want to make one model they can sell world-wide – 
so they want whatever is permitted in their main market (the US) to be 
permitted everywhere else. 
  Would you agree with this? 

  Regards, Keith Armstrong 

  In a message dated 22/01/02 17:34:47 GMT Standard Time, 
ghery.pet...@intel.com writes: 


Subj:RE: EN 61000-3-3 compliant heater controller 
Date:22/01/02 17:34:47 GMT Standard Time 
From:ghery.pet...@intel.com (Pettit, Ghery) 
Sender:owner-emc-p...@majordomo.ieee.org 
Reply-to: ghery.pet..

Re: EN 61000-3-3 compliant heater controller

2002-01-23 Thread Andrew Carson
Time for some sarcasm,

Harmonics is a total imaginary situations,
It never causes real problems
and I never recorded two attached distorted wave forms !

This issues had nothing to do with neutral currents, it was that
distorted wave form causing
the problem

Suppose we could have a little competition, who's seen the worst level
of harmonic distortion, I think number 2 will take some beating.

My two pennies worth on a wet wednesday afternoon.


>
>
> Andrew Carson - Senior Compliance Engineer, Xyratex, UK
> Phone: +44 (0)23 9249 6855 Fax: +44 (0)23 9249 6014
>
<><>

Re: EN 61000-3-3 compliant heater controller

2002-01-23 Thread CherryClough
Dear Ghery
I am well aware of the undersized neutral problem, but given that we have a 
legacy of buildings with undersized neutrals it is not a simple or low-cost 
solution to uprate all their neutrals. 

Anyway, harmonics in the mains distribution cause many more problems than 
simply overheating neutrals – waveform distortion is a greater worry.

Since your negative approach to the need for harmonics control was similar to 
views expressed in an article in Conformity Update 08-06-00, I originally 
quoted from Mr van den Bergh's reply to that article. 

Mathieu van den Bergh is not just any ordinary old consultant, he is a member 
of the TC77/SC77A Working Group that is responsible for IEC 61000-3-2 and 
appears to have a great deal of experience and knowledge in the area of 
harmonics. 

He is also based in the US, where most of the 'denial' of harmonics problems 
seems to arise, despite well-known problems with harmonics in the USA. 

I would have assumed that since you are knowledgeable in the field of 
harmonics you would already know Mr Van den Bergh and would already have 
discussed your concerns with him and (hopefully) come to some kind of 
agreement.

Since he appears to be an expert in these matters, I hope you will not mind 
me quoting a little more from his August 19 2000 reply to Conformity Update:

"A number of studies in countries including Switzerland, the UK, France, 
Scandinavian countries, Japan, and the USA, have shown that harmonic 
distortion has increased from about 2 - 2.5% in the late 70's - early 80's to 
about 4 - 4.5% in the mid-late 90's with distortion in heavily industrialised 
areas reaching 6 - 7%!! 
It has also been proven through many studies and observations that harmonics 
related problems increase significantly when distortion levels exceed 5% and 
that they become very serious and costly when distortion approaches 10%. It 
has been generally accepted therefore that distortion is increasing at 0.1 - 
0.15% per year in industrialized nations. 
If no action is taken it is to be expected that distortion levels will start 
to exceed critical levels within a few years."

Notice Mr van den Bergh is referring here to waveform distortion, not neutral 
currents or zero-phase flux in transformers, both of which are problems only 
for individual sites not the distribution network as a whole. He goes on...

"The proliferation of electronic equipment with switch mode supplies falls in 
the same category as the lighting related problems about 20 years ago."

I agree with you that the harmonics problem can be ameliorated by actions 
taken at the power distribution network level, or by actions at the load 
level, but I have not investigated their relative economic cases. 

But whichever method is adopted, the customer pays the bill eventually and I 
have more confidence in the highly competitive world of electronic products 
to come up with a cost-effective solution in a timely manner. 

I have some knowledge of power-factor correction techniques in switch-mode 
supplies, and some of them can cost very little indeed. So I really don't 
know why the US computer industry is making such a fuss about controlling 
harmonic emissions. 

It reminds me of the fuss the auto industry made about compulsory seat belts, 
catalytic converters, etc., or the fuss the VDU monitor industry made about 
meeting MPR2 – all those things that were stridently opposed by manufacturers 
as needless added expense, or even impossible – yet we now find them in all 
the products we buy even though they still cost less in real terms than they 
did before.

I suspect the real reason for the computer industry's denial of harmonics 
problems, or else blaming them on a poor distribution system, is that US 
computer manufacturers simply want to make one model they can sell world-wide 
– so they want whatever is permitted in their main market (the US) to be 
permitted everywhere else. 
Would you agree with this?

Regards, Keith Armstrong

In a message dated 22/01/02 17:34:47 GMT Standard Time, 
ghery.pet...@intel.com writes:

> Subj:RE: EN 61000-3-3 compliant heater controller
> Date:22/01/02 17:34:47 GMT Standard Time
> From:ghery.pet...@intel.com (Pettit, Ghery)
> Sender:owner-emc-p...@majordomo.ieee.org
> Reply-to: mailto:ghery.pet...@intel.com";>ghery.pet...@intel.com 
> (Pettit, Ghery)
> To:cherryclo...@aol.com ('cherryclo...@aol.com'), 
> ghery.pet...@intel.com (Pettit, Ghery)
> CC:emc-p...@majordomo.ieee.org
> 
> Keith,
>  
> Many times the neutral cable problems result from using a smaller gauge 
> wire for the neutral in the mistaken assumption that the neutral doesn't 
> carry any significant current (true if the 3 phase load is balanced - when 
> did you last see that?).  Harmonics may make that problem worse, but the 
> fundamental frequency current can be a

RE: EN 61000-3-3 compliant heater controller

2002-01-23 Thread Robert Johnson
I don't have much to say about flicker, but maybe I can reduce your
skepticism about harmonics. I have had three experiences regarding
failures caused by third harmonic currents.

 

The first was with mercury vapor lighting fixtures. An array of 1000w
277v single phase ballasts in hibay lighting for warehouses were
connected as a delta load on a three phase 277/480 volt supply. The
third harmonic current circulating in the loads overheated the ballasts
to the point of boiling the potting compound. The ballast (about ten
pounds) would burst the aluminum container and fall from the ceiling,
which caught people's attention. The solution was to replace them with a
better ballast and fuse each fixture. I participated in this
investigation in 1968 as a co-op student. This also resulted in
electrical code changes.

 

The second incident (1980s) was the burnout of a three phase
distribution transformer from third harmonic currents circulating in the
delta primary (where it is hidden from overcurrent protection). This was
at a manufacturing location of a computer company where the loads were
racks of computers preparing for shipment. The solution was to regularly
audit load currents at the facility and assure sufficient margin to
protect transformers and neutrals.

 

The third incident (1980s) was the overheating of neutral conductors in
office modular partitions. Partitions carried two of three phases of
120/208v supply to single phase outlets for desktop computers. The
combination of the unbalanced neutral current (which normally in a
balanced system without harmonics would equal the phase current that
would typically go back the third phase) plus the third harmonic current
(which adds from each phase in the neutral) overheated the neutral
conductor (which has no overcurrent protection). Insulation damage
resulted. The solution was to work with the partition manufacturers to
design a three phase model so the neutral (when single phase loads were
reasonably balanced across three phases) carried mostly just harmonic
currents.

 

This was all in the days before standards for harmonics were
established. Desktop minicomputers at that time also consumed much more
power. A solution of using four pole breakers with overcurrent in the
neutral and series overcurrent in delta loads would have also solved the
electrical distribution risks, but the solution chosen worldwide was to
regulate harmonic content of load currents. So, as you see, there were
some real risks and failures in harmonics, but the problem does not
appear regularly today due to standards compliance.

 

Bob Johnson  

 

-Original Message-
From: owner-emc-p...@majordomo.ieee.org
[mailto:owner-emc-p...@majordomo.ieee.org] On Behalf Of Pettit, Ghery
Sent: Tuesday, January 22, 2002 12:25 PM
To: 'cherryclo...@aol.com'; Pettit, Ghery
Cc: emc-p...@majordomo.ieee.org
Subject: RE: EN 61000-3-3 compliant heater controller

 

Keith,

 

Many times the neutral cable problems result from using a smaller gauge
wire for the neutral in the mistaken assumption that the neutral doesn't
carry any significant current (true if the 3 phase load is balanced -
when did you last see that?).  Harmonics may make that problem worse,
but the fundamental frequency current can be a problem, as well.  The
solution, used by many building designers, is to use the same size wire
for the neutral as for the phase conductors.

 

Do you expect me to believe that personal computers cause significant
harmonics problems?  There is no evidence of this in the U.S.  If there
is in Europe, then you are admitting that your power distribution system
design is deficient.  Lousy design on the part of the power providers is
fixed by saddling the manufacturers of the load with the full expense of
the solution?  Sorry.  I don't buy that approach.  A facilities solution
is usually more economical than fixing the 'problem' at each individual
load.

 

Quoting a few consultants is nice, but doesn't prove a case.  I remain a
total skeptic on this matter.  IEC 61000-3-2 needs (and is getting) a
complete overhaul.  IEC 61000-3-3 should be withdrawn.  Flicker is real,
no doubt, but this issue gets more attention than it deserves in the
home environment.

 

Ghery Pettit



RE: EN 61000-3-3 compliant heater controller

2002-01-22 Thread Pettit, Ghery
Keith,
 
Many times the neutral cable problems result from using a smaller gauge wire
for the neutral in the mistaken assumption that the neutral doesn't carry
any significant current (true if the 3 phase load is balanced - when did you
last see that?).  Harmonics may make that problem worse, but the fundamental
frequency current can be a problem, as well.  The solution, used by many
building designers, is to use the same size wire for the neutral as for the
phase conductors.
 
Do you expect me to believe that personal computers cause significant
harmonics problems?  There is no evidence of this in the U.S.  If there is
in Europe, then you are admitting that your power distribution system design
is deficient.  Lousy design on the part of the power providers is fixed by
saddling the manufacturers of the load with the full expense of the
solution?  Sorry.  I don't buy that approach.  A facilities solution is
usually more economical than fixing the 'problem' at each individual load.
 
Quoting a few consultants is nice, but doesn't prove a case.  I remain a
total skeptic on this matter.  IEC 61000-3-2 needs (and is getting) a
complete overhaul.  IEC 61000-3-3 should be withdrawn.  Flicker is real, no
doubt, but this issue gets more attention than it deserves in the home
environment.
 
Ghery Pettit
 
-Original Message-
From: cherryclo...@aol.com [mailto:cherryclo...@aol.com]
Sent: Tuesday, January 22, 2002 2:23 AM
To: ghery.pet...@intel.com
Cc: emc-p...@majordomo.ieee.org
Subject: Re: EN 61000-3-3 compliant heater controller


Dear Ghery 
There is plenty of evidence, for harmonic problems, especially in large
cities and large office buildings. 

For example, an electricity supply engineer told me that in the financial
district in London there are buildings where they cannot fit any power
factor correction capacitors to the fluorescent luminaires - because they
fail within days due to the waveform distortion caused by harmonic currents.

So they have buildings drawing 100's of kA of lighting current at a low
power factor (< 0.6 I understand). I also understand they have overheating
problems with cables under the Thames connecting the two halves of London,
due to harmonic currents. 

In the early 90's I spoke with a USA-based consultant who told me about a
number of problems (e.g. completely burnt-out neutral cables) he had seen in
buildings in the US where they had installed lots of single-phase equipment.


'Banana Skin' No. 102 in the EMC + Compliance journal, Oct 2000 (read it in
the archives at www.compliance-club.com) describes harmonic overheating
problems with low-voltage lighting installations in hotels and public
buildings that has Fane Murray, a lighting consultant in the UK, very
concerned indeed. 

I understand that the power distribution in the USA is generally less
susceptible to waveform distortion than in Europe, nevertheless I understand
that the US has its own harmonics problems – Mathieu van den Bergh, of
Computer and Networking Services Inc., California said in August 2000: 

a)  for many years the US has had IEEE-Std-519 which has recommendations for
harmonic limits which are not much different from IEC 61000-3-2; 

b) the US lighting industry has voluntarily implemented ANSI harmonics
standards for fluorescent lamp ballasts that are more stringent than IEC
61000-3-2, as the direct result of serious harmonics problems in large
office buildings; 

c) the US Government has issued several large scale procurement requisitions
for Information Technology  that included far more stringent harmonics
requirements than those in IEC 61000-3-2. 

Time does not permit me to go through my files to provide a longer list of
real-life problems with harmonics. 

Regards, Keith Armstrong 

In a message dated 21/01/02 23:54:36 GMT Standard Time,
ghery.pet...@intel.com writes: 



Subj:RE: EN 61000-3-3 compliant heater controller 
List-Post: emc-pstc@listserv.ieee.org
Date:21/01/02 23:54:36 GMT Standard Time 
From:ghery.pet...@intel.com (Pettit, Ghery) 
Sender:owner-emc-p...@majordomo.ieee.org 
Reply-to: ghery.pet...@intel.com <mailto:ghery.pet...@intel.com>  (Pettit,
Ghery) 
To:j...@jmwa.demon.co.uk ('John Woodgate'), emc-p...@majordomo.ieee.org 

So rather than educating the public on the cause of flicker, we get saddled 
with a useless design requirement.  Typical bureaucracy - don't fix the 
problem, make it LOOK like you're doing something, at someone else's 
expense.  Just like the harmonics standard - fix a problem that doesn't 
exist. 

Ghery Pettit 



RE: EN 61000-3-3 compliant heater controller

2002-01-22 Thread Gregg Kervill

I almost agree John :^]



--Original Message-
-From: owner-emc-p...@majordomo.ieee.org
-[mailto:owner-emc-p...@majordomo.ieee.org]On Behalf Of John Woodgate
-Sent: Tuesday, January 22, 2002 2:37 AM
-To: emc-p...@majordomo.ieee.org
-Subject: Re: EN 61000-3-3 compliant heater controller
-
-
-
-I read in !emc-pstc that Pettit, Ghery  wrote
-(in ) about 'EN
-61000-3-3 compliant heater controller', on Mon, 21 Jan 2002:
-
->So rather than educating the public on the cause of flicker,
-we get saddled
->with a useless design requirement.
-
-'Educating the public' is a project which always causes disaster. It
-simply isn't industry's job to do that.

I think that industry has gone a long way - I remember twisting bare wires
from two or more power cords together and holding them in the mains socket
with match sticks. But that was in the UK in the 'good-old days' of 3A, 5A
and 15A (2 and 3 pin) sockets and multiway outlets did not exist.

True there are still disasters (the poodle in the microwave) but the fat
that public education lags industry practices does not mean we must not try.

In fact - public education is supported implicitly by the industry (and
standards) requirements to supply operator warnings and instructions.


Agree - I have a 'soggy' mains supply and each time one of our LASER
printers kicks 'IN' the UPS's on that supply let out a squawk.


PLEASE do not let ANYONE try to tell me that intermittent non-compliances
are OK - THEY are totally unacceptable! PARTICULARLY DURING CONFERENCE
CALLS.

SET FLAME  : ^ )


-
-Besides, it isn't a 'useless' requirement. The reason I gave is the
-reason that repetitive voltage changes are called 'flicker'. But they
-are undesirable in themselves: they can disturb the operation of
-equipment.
-
-> Typical bureaucracy - don't fix the
->problem, make it LOOK like you're doing something, at someone else's
->expense.  Just like the harmonics standard - fix a problem
-that doesn't
->exist.
-


I believe that there are some countries (I think that Bill Lyons can support
this) that place a surcharge on third harmonic offenders.



-Harmonics DO cause problems. Even in USA, where, because of the design
-of the distribution system, harmonics are less threatening
-than in other
-countries, there are still problems with hot neutrals due to summation
-of triplen harmonics.
---
-Regards, John Woodgate, OOO - Own Opinions Only.
-http://www.jmwa.demon.co.uk
-After swimming across the
-Hellespont, I felt like a Hero.
-PLEASE do NOT copy news posts to me by E-MAIL!
-

-


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Re: EN 61000-3-3 compliant heater controller

2002-01-22 Thread John Woodgate

I read in !emc-pstc that Pettit, Ghery  wrote
(in ) about 'EN
61000-3-3 compliant heater controller', on Mon, 21 Jan 2002:

>So rather than educating the public on the cause of flicker, we get saddled
>with a useless design requirement. 

'Educating the public' is a project which always causes disaster. It
simply isn't industry's job to do that.

Besides, it isn't a 'useless' requirement. The reason I gave is the
reason that repetitive voltage changes are called 'flicker'. But they
are undesirable in themselves: they can disturb the operation of
equipment. 

> Typical bureaucracy - don't fix the
>problem, make it LOOK like you're doing something, at someone else's
>expense.  Just like the harmonics standard - fix a problem that doesn't
>exist.

Harmonics DO cause problems. Even in USA, where, because of the design
of the distribution system, harmonics are less threatening than in other
countries, there are still problems with hot neutrals due to summation
of triplen harmonics.
-- 
Regards, John Woodgate, OOO - Own Opinions Only. http://www.jmwa.demon.co.uk 
After swimming across the Hellespont, I felt like a Hero.
PLEASE do NOT copy news posts to me by E-MAIL!

---
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Technical Committee emc-pstc discussion list.

Visit our web site at:  http://www.ewh.ieee.org/soc/emcs/pstc/

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 majord...@ieee.org
with the single line:
 unsubscribe emc-pstc

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 Dave Healddavehe...@mediaone.net

For policy questions, send mail to:
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 Jim Bacher: j.bac...@ieee.org

All emc-pstc postings are archived and searchable on the web at:
No longer online until our new server is brought online and the old 
messages are imported into the new server.


Re: EN 61000-3-3 compliant heater controller

2002-01-22 Thread CherryClough
Dear Ghery
There is plenty of evidence, for harmonic problems, especially in large 
cities and large office buildings.

For example, an electricity supply engineer told me that in the financial 
district in London there are buildings where they cannot fit any power factor 
correction capacitors to the fluorescent luminaires - because they fail 
within days due to the waveform distortion caused by harmonic currents. 
So they have buildings drawing 100's of kA of lighting current at a low power 
factor (< 0.6 I understand). I also understand they have overheating problems 
with cables under the Thames connecting the two halves of London, due to 
harmonic currents.

In the early 90's I spoke with a USA-based consultant who told me about a 
number of problems (e.g. completely burnt-out neutral cables) he had seen in 
buildings in the US where they had installed lots of single-phase equipment.

'Banana Skin' No. 102 in the EMC + Compliance journal, Oct 2000 (read it in 
the archives at www.compliance-club.com) describes harmonic overheating 
problems with low-voltage lighting installations in hotels and public 
buildings that has Fane Murray, a lighting consultant in the UK, very 
concerned indeed. 

I understand that the power distribution in the USA is generally less 
susceptible to waveform distortion than in Europe, nevertheless I understand 
that the US has its own harmonics problems – Mathieu van den Bergh, of 
Computer and Networking Services Inc., California said in August 2000:

a)  for many years the US has had IEEE-Std-519 which has recommendations for 
harmonic limits which are not much different from IEC 61000-3-2;

b) the US lighting industry has voluntarily implemented ANSI harmonics 
standards for fluorescent lamp ballasts that are more stringent than IEC 
61000-3-2, as the direct result of serious harmonics problems in large office 
buildings;

c) the US Government has issued several large scale procurement requisitions 
for Information Technology  that included far more stringent harmonics 
requirements than those in IEC 61000-3-2.

Time does not permit me to go through my files to provide a longer list of 
real-life problems with harmonics. 

Regards, Keith Armstrong

In a message dated 21/01/02 23:54:36 GMT Standard Time, 
ghery.pet...@intel.com writes:

> Subj:RE: EN 61000-3-3 compliant heater controller
> Date:21/01/02 23:54:36 GMT Standard Time
> From:ghery.pet...@intel.com (Pettit, Ghery)
> Sender:owner-emc-p...@majordomo.ieee.org
> Reply-to: mailto:ghery.pet...@intel.com";>ghery.pet...@intel.com 
> (Pettit, Ghery)
> To:j...@jmwa.demon.co.uk ('John Woodgate'), emc-p...@majordomo.ieee.org
> 
> So rather than educating the public on the cause of flicker, we get saddled
> with a useless design requirement.  Typical bureaucracy - don't fix the
> problem, make it LOOK like you're doing something, at someone else's
> expense.  Just like the harmonics standard - fix a problem that doesn't
> exist.
> 
> Ghery Pettit


RE: EN 61000-3-3 compliant heater controller

2002-01-21 Thread Pettit, Ghery

So rather than educating the public on the cause of flicker, we get saddled
with a useless design requirement.  Typical bureaucracy - don't fix the
problem, make it LOOK like you're doing something, at someone else's
expense.  Just like the harmonics standard - fix a problem that doesn't
exist.

Ghery Pettit
Opinions expressed are my own and may not necessarily reflect those of my
employer...


-Original Message-
From: John Woodgate [mailto:j...@jmwa.demon.co.uk]
Sent: Monday, January 21, 2002 2:28 PM
To: emc-p...@majordomo.ieee.org
Subject: Re: EN 61000-3-3 compliant heater controller



I read in !emc-pstc that Ken Javor  wrote
(in <20020121193650.LDSV11289.femail7.sdc1.sfba.home.com@[65.11.150.27]>
) about 'EN 61000-3-3 compliant heater controller', on Mon, 21 Jan 2002:

>I have some questions which are just for my own education.  I understand
Mr.
>Woodgate's comments and they make sense to me.  But I wonder why there is a
>problem in the first place. 

I assumed that the lack of compliance was certain, because I have no up-
front evidence to sustain a doubt.
 
> I believe all power in Europe is at 200 Volts
>or higher, which makes an 800 Watt heater a four Amp device.  I don't
>believe inrush on a heater is greatly in excess of steady-state current,

Suppose, just as an example, it's an 800 W IR lamp, used as a heater?

>therefore the mechanism is switching a four Amp load on and off every few
>minutes.  Why is this a problem requiring specification control in the
first
>place?

Because lamp flicker is a disturbance that worries people and they often
complain to the electricity suppliers. Some elderly people get very
worried about the supply breaking down or causing a fire.

The reference single-phase supply impedance used for IEC/EN61000-3-3 is
0.47 ohms (actually 0.4 + j0.25 ohms). So switching a 4 A load causes a
dmax (maximum relative voltage drop, based on 230 V) of 0.8%. That is
not likely to result in a Pst or Plt failure to comply, so there IS
something we don't know - maybe a high inrush current or a faulty
measurement.
-- 
Regards, John Woodgate, OOO - Own Opinions Only. http://www.jmwa.demon.co.uk

After swimming across the Hellespont, I felt like a Hero.
PLEASE do NOT copy news posts to me by E-MAIL!

---
This message is from the IEEE EMC Society Product Safety
Technical Committee emc-pstc discussion list.

Visit our web site at:  http://www.ewh.ieee.org/soc/emcs/pstc/

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Re: EN 61000-3-3 compliant heater controller

2002-01-21 Thread John Woodgate

I read in !emc-pstc that Ken Javor  wrote
(in <20020121193650.LDSV11289.femail7.sdc1.sfba.home.com@[65.11.150.27]>
) about 'EN 61000-3-3 compliant heater controller', on Mon, 21 Jan 2002:

>I have some questions which are just for my own education.  I understand Mr.
>Woodgate's comments and they make sense to me.  But I wonder why there is a
>problem in the first place. 

I assumed that the lack of compliance was certain, because I have no up-
front evidence to sustain a doubt.
 
> I believe all power in Europe is at 200 Volts
>or higher, which makes an 800 Watt heater a four Amp device.  I don't
>believe inrush on a heater is greatly in excess of steady-state current,

Suppose, just as an example, it's an 800 W IR lamp, used as a heater?

>therefore the mechanism is switching a four Amp load on and off every few
>minutes.  Why is this a problem requiring specification control in the first
>place?

Because lamp flicker is a disturbance that worries people and they often
complain to the electricity suppliers. Some elderly people get very
worried about the supply breaking down or causing a fire.

The reference single-phase supply impedance used for IEC/EN61000-3-3 is
0.47 ohms (actually 0.4 + j0.25 ohms). So switching a 4 A load causes a
dmax (maximum relative voltage drop, based on 230 V) of 0.8%. That is
not likely to result in a Pst or Plt failure to comply, so there IS
something we don't know - maybe a high inrush current or a faulty
measurement.
-- 
Regards, John Woodgate, OOO - Own Opinions Only. http://www.jmwa.demon.co.uk 
After swimming across the Hellespont, I felt like a Hero.
PLEASE do NOT copy news posts to me by E-MAIL!

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Re: EN 61000-3-3 compliant heater controller

2002-01-21 Thread Ken Javor

I have some questions which are just for my own education.  I understand Mr.
Woodgate's comments and they make sense to me.  But I wonder why there is a
problem in the first place.  I believe all power in Europe is at 200 Volts
or higher, which makes an 800 Watt heater a four Amp device.  I don't
believe inrush on a heater is greatly in excess of steady-state current,
therefore the mechanism is switching a four Amp load on and off every few
minutes.  Why is this a problem requiring specification control in the first
place?

--
>From: "Leszek Langiewicz" 
>To: 
>Subject: EN 61000-3-3 compliant heater controller
>Date: Mon, Jan 21, 2002, 12:01 PM
>

>
> Dear list-members,
>
> Would anybody know of the shelf controller design to meet EN61000-3-3
> for 500W heater.
> Thanks in advance for your support.
>
>
> Best Regards,
> Leszek M. Langiewicz
> Homologation / Power Distribution
> Phogenix Imaging, LLC
> A joint venture of Kodak and HP
> Phogenix Imaging LLC   16275 Technology Dr. San Diego, CA 92127-1815
> www.phogenix.com
> Phone: (858) 798-8004  Cell: (858) 722-8004  Fax: (858) 798-8113
> E-mail: leszek_langiew...@phogenix.com
>
>  -Original Message-
> From:  John Woodgate [mailto:j...@jmwa.demon.co.uk]
> Sent: Sunday, January 20, 2002 6:30 AM
> To: emc-p...@majordomo.ieee.org
> Subject: Re: Corrective Actions for EN 61000-3-3 Plt; Pst
> Failures
>
>
> I read in !emc-pstc that IEEE-EMC User Group  wrote
> (in <2D1037012914D4118DB8204C4F4F5020275AB4@ITLLTD01>) about 'Corrective
> Actions for EN 61000-3-3 Plt; Pst Failures', on Sun, 20 Jan 2002:
>>A product (800W input power) having a heating element that is
> controlled by
>>ON/OFF action (1-2 sec. interval) of a thermostat failed the subject
>>requirements due to large input current variation resulting from the
> above
>>action.
>
> It's unusual to have such a powerful heater in a product with such a low
> thermal inertia that the thermostat cycle is as short as 1 to 2 s.
>
>>What will be a practical corrective action in this case?
>
> To answer properly, more details about the product would be required. It
> might be possible to split the heating element into two parts, not
> necessarily of equal powers, and to have one permanently on (apart from
> an over-temperature cut-out) while the other one is switched in and out
> by the thermostat. The cycle time should then become much longer, and
> the 'dmax' value is reduced.
>
> Another solution is to use the electronic control method known as 'burst
> firing', in which the thermostat switches on a control circuit that
> sends trains of complete cycles of the supply current to the heater.
> With different designs, the switching of the load is either very fast
> (e.g. 5-cycle bursts of current, lasting 100 ms on 50 Hz mains) or very
> slow. In either case, the Pst value is low.
> --
> Regards, John Woodgate, OOO - Own Opinions Only.
> http://www.jmwa.demon.co.uk
> After swimming across the Hellespont, I felt like a Hero.
>
> ---
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EN 61000-3-3 compliant heater controller

2002-01-21 Thread Leszek Langiewicz

Dear list-members,

Would anybody know of the shelf controller design to meet EN61000-3-3
for 500W heater.
Thanks in advance for your support.

 
Best Regards,
Leszek M. Langiewicz 
Homologation / Power Distribution
Phogenix Imaging, LLC
A joint venture of Kodak and HP
Phogenix Imaging LLC   16275 Technology Dr. San Diego, CA 92127-1815
www.phogenix.com
Phone: (858) 798-8004  Cell: (858) 722-8004  Fax: (858) 798-8113
E-mail: leszek_langiew...@phogenix.com 

 -Original Message-
From:   John Woodgate [mailto:j...@jmwa.demon.co.uk] 
Sent:   Sunday, January 20, 2002 6:30 AM
To: emc-p...@majordomo.ieee.org
Subject:Re: Corrective Actions for EN 61000-3-3 Plt; Pst
Failures


I read in !emc-pstc that IEEE-EMC User Group  wrote
(in <2D1037012914D4118DB8204C4F4F5020275AB4@ITLLTD01>) about 'Corrective
Actions for EN 61000-3-3 Plt; Pst Failures', on Sun, 20 Jan 2002:
>A product (800W input power) having a heating element that is
controlled by
>ON/OFF action (1-2 sec. interval) of a thermostat failed the subject
>requirements due to large input current variation resulting from the
above
>action.

It's unusual to have such a powerful heater in a product with such a low
thermal inertia that the thermostat cycle is as short as 1 to 2 s.

>What will be a practical corrective action in this case?

To answer properly, more details about the product would be required. It
might be possible to split the heating element into two parts, not
necessarily of equal powers, and to have one permanently on (apart from
an over-temperature cut-out) while the other one is switched in and out
by the thermostat. The cycle time should then become much longer, and
the 'dmax' value is reduced.

Another solution is to use the electronic control method known as 'burst
firing', in which the thermostat switches on a control circuit that
sends trains of complete cycles of the supply current to the heater.
With different designs, the switching of the load is either very fast
(e.g. 5-cycle bursts of current, lasting 100 ms on 50 Hz mains) or very
slow. In either case, the Pst value is low.
-- 
Regards, John Woodgate, OOO - Own Opinions Only.
http://www.jmwa.demon.co.uk 
After swimming across the Hellespont, I felt like a Hero. 

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