Re: [Emc-users] Mirror Grinders.

2010-08-26 Thread Peter Blodow
Hello Andrew,
you are so right! Making large diameter (300 mm) grinding tools of large 
radius of curvature (e.g. 6000 mm) was my reason to join this mailing 
list. In fact, I turned some on my lathe almost 20 years ago with 
steppers replacing the hand wheels and all driven by home made BASIC 
programs. The grove net was then cut by hand with an angle grinder.

But: turning the tools out of slabs of cast iron makes more sense than 
trying to cut or grind the glass directly by means of numeric control. 
You must have metallic grinding tools anyway if you are to make more 
than one mirror (or lens). Furthermore, there is no means other than 
fine grinding to achieve smooth surfaces like the ones needed in optics. 
Without fine grinding, you can't make a surface true to 1/10 of a light 
wave, not even with EMC2. But you (almost) can't make a spheric tool 
without something like EMC2, either!

Some time, I will finish this job - the telescope is still waiting for 
its lens and mirrors

Speaker To-Dirt schrieb:
> Hey Kirk:
>
>   I used to work at a large optical lab. I'm not sure it's as off topic as 
> you might think. There are papers out there describing how to control glass 
> removal by nature of the stroke and grit. This requires a multi-axis machine. 
> A rotary table, and variable radius of curvature 'tile tool' affixed to an X 
> Y stage. A system perfect for EMC-2. And ... one of these lifetimes, I have 
> every intention of making one given how many hours I spent on the prototype, 
> I know JUST how to do it better this time. And yes, EMC2 has done such a 
> great job on my Bridgeport, I'm sold on it for all my tool automation needs.
>
> Andrew
>
>
>   
>> Message: 5
>> Date: Thu, 26 Aug 2010 08:22:12 -0700
>> From: Kirk Wallace 
>> Subject: [Emc-users] [OT:] Mirror Grinder
>> To: "Enhanced Machine Controller (EMC)"
>> 
>> Message-ID: <1282836132.6608.11.ca...@kw-ws>
>> Content-Type: text/plain
>>
>> This looks like something EMC2 could be used on:
>> http://www.mirror-o-matic.com/machines.html 
>>
>> , maybe to simplify the mechanism or allow for more
>> sophisticated or
>> randomized sweep patterns, automate grit and fluid. I have
>> a 6" mirror
>> from a 1970's project I'd like to finish. A vacuum chamber
>> for
>> aluminizing the mirror would be fun to make too, but adding
>> projects to
>> try to finish projects is not a good sign.
>> -- 
>> Kirk Wallace
>> http://www.wallacecompany.com/machine_shop/
>> http://www.wallacecompany.com/E45/index.html
>> California, USA
>> 
>
>
>
>   
>
>
> --
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>   


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Re: [Emc-users] Mini ITX systems.

2010-08-26 Thread kurniadi
Yup, I have one this mobo, and i add parallel port konnekor from old
pc, like 386 PC.

Kurniadi

2010/8/27 sam sokolik :
>  it does have a printer port header on the motherboard.
>
> sam
>
> On 8/26/2010 7:09 PM, Peter Homann wrote:
>> Hi,
>>
>> It doesn't have one. You could use this one instead.
>>
>> http://www.newegg.com/Product/Product.aspx?Item=N82E16813131396
>>
>> Cheers,
>>
>> Peter.
>>
>> Speaker To-Dirt wrote:
>>> Hi Andy:
>>>
>>>     I may be showing my ignorance here, but while searching on your
>>> motherboard, because I'm about to do the same thing you are, I found
>>> this 
>>>
>>> http://www.newegg.com/Product/Product.aspx?Item=N82E16813121399&Tpk=D510MO
>>>
>>>  Where's the parallel port? Am I missing something?
>>>
>>>    Look at some posts last week we had some informative back and forth with
>>> links on this very subject.
>>>
>>> Andrew
>>>
 Message: 6
 Date: Thu, 26 Aug 2010 22:08:02 +0100
 From: "Andy Ibbotson"
 Subject: [Emc-users] Mini ITX systems
 To:
 Message-ID:
 Content-Type: text/plain;
 charset="iso-8859-1"

 Hello Everyone,
 I have a question re. systems built around mini ITX
 motherboards.  What I have in mind is to build a system
 using the Intel D510MO motherboard (good choice re.
 latency?), picoPSU, solid state SATA disk.  I want to
 minimise the size of the computer so no CD / DVD drives, my
 question is how do I get EMC2 on to the system?  Can I
 install from a USB memory?  Any help will be greatly
 appreciated.
 Regards
 Andy

>>>
>>>
>>>
>>>
>>>
>>> --
>>> Sell apps to millions through the Intel(R) Atom(Tm) Developer Program
>>> Be part of this innovative community and reach millions of netbook users
>>> worldwide. Take advantage of special opportunities to increase revenue and
>>> speed time-to-market. Join now, and jumpstart your future.
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>>> ___
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>>> https://lists.sourceforge.net/lists/listinfo/emc-users
>>>
>>
>> -
>> http://www.homanndesigns.com
>>
>>
>> --
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>
>
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Re: [Emc-users] Enshu progress

2010-08-26 Thread Stuart Stevenson
the Enshu lives again
I moved the XYZ axes under EMC2 control this afternoon.
I should be able to work on the I/O config and tuning tomorrow.
I will post some more pictures.

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Re: [Emc-users] Wichita fest

2010-08-26 Thread Stuart Stevenson
  Ok - I want to schedule the Wichita Fest for Friday 12 Nov 2010 thru
however long anyone wants to stay the next week. The shop is working 4 days
so we should have Friday, Saturday and Sunday to work on projects without
much interruption. We can stay during the next week and work around
everyone.
  Most of the shop thought it was a neat deal last time. I fielded a lot of
questions.
  There are a number of cheap (not 5 star) motels in close proximity.
  Come for the fun. Bring a project to program, wire and/or machine.
  Please let me know if you are coming so I can arrange room, electricity,
tables, etc.
thanks
Stuart

On Thu, Aug 26, 2010 at 8:21 PM, Jon Elson  wrote:

> Dave wrote:
> > That is the right thing to do...  I took my kids to a launch years
> > ago.   It was an awesome experience to see the shuttle take off.
> >
> I worked at NASA Wallops Island (Eastern shore of Virginia) around 1972-73,
> and it was quite awesome.  I got to assist in the blockhouse during a
> launch
> of a satellite (Meteoroid Technology Satellite D) on a Scout D rocket
> (3-stage,
> solid fuel).  That was quite awesome.  I also got to see a lot of exotic
> stuff
> being launched.  I was about 1000 feet from an exametnet super-Loki
> datasonde, a 2-stage
> solid fuel rocket that reaches 100,000 feet in about 6 seconds.  It
> develops 120 G's
> at launch, and literally disappears while you are looking right at it!
> That is used for
> ionospheric research.  It coasts to 600,000 feet plus on inertia, then
> heads back down.
>
> I also saw the reference test of a DOE program to gauge the effects of
> missile nose cones (MIRV reentry vehicles) coming
> down through heavy ice in cloud tops.  The reference test was done in
> clear air, though.  It was just a bright orange dot
> that swept across the sky.  It went from launch to touchdown in the
> ocean in 19 seconds, covering 20 miles.
>
> I also got to ride in the little room just behind the center of a 60'
> dish used for data acquisition from
> satellites, etc.
>
> The place is all closed now with some kind of Navy research programs, so
> I couldn't give my kids a tour.
>
> Jon
>
>
>
> --
> Sell apps to millions through the Intel(R) Atom(Tm) Developer Program
> Be part of this innovative community and reach millions of netbook users
> worldwide. Take advantage of special opportunities to increase revenue and
> speed time-to-market. Join now, and jumpstart your future.
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> https://lists.sourceforge.net/lists/listinfo/emc-users
>



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Re: [Emc-users] Mini ITX systems.

2010-08-26 Thread sam sokolik
  it does have a printer port header on the motherboard.

sam

On 8/26/2010 7:09 PM, Peter Homann wrote:
> Hi,
>
> It doesn't have one. You could use this one instead.
>
> http://www.newegg.com/Product/Product.aspx?Item=N82E16813131396
>
> Cheers,
>
> Peter.
>
> Speaker To-Dirt wrote:
>> Hi Andy:
>>
>> I may be showing my ignorance here, but while searching on your
>> motherboard, because I'm about to do the same thing you are, I found
>> this 
>>
>> http://www.newegg.com/Product/Product.aspx?Item=N82E16813121399&Tpk=D510MO
>>
>>  Where's the parallel port? Am I missing something?
>>
>>Look at some posts last week we had some informative back and forth with
>> links on this very subject.
>>
>> Andrew
>>
>>> Message: 6
>>> Date: Thu, 26 Aug 2010 22:08:02 +0100
>>> From: "Andy Ibbotson"
>>> Subject: [Emc-users] Mini ITX systems
>>> To:
>>> Message-ID:
>>> Content-Type: text/plain;   
>>> charset="iso-8859-1"
>>>
>>> Hello Everyone,
>>> I have a question re. systems built around mini ITX
>>> motherboards.  What I have in mind is to build a system
>>> using the Intel D510MO motherboard (good choice re.
>>> latency?), picoPSU, solid state SATA disk.  I want to
>>> minimise the size of the computer so no CD / DVD drives, my
>>> question is how do I get EMC2 on to the system?  Can I
>>> install from a USB memory?  Any help will be greatly
>>> appreciated.
>>> Regards
>>> Andy
>>>
>>
>>
>>
>>
>>
>> --
>> Sell apps to millions through the Intel(R) Atom(Tm) Developer Program
>> Be part of this innovative community and reach millions of netbook users
>> worldwide. Take advantage of special opportunities to increase revenue and
>> speed time-to-market. Join now, and jumpstart your future.
>> http://p.sf.net/sfu/intel-atom-d2d
>> ___
>> Emc-users mailing list
>> Emc-users@lists.sourceforge.net
>> https://lists.sourceforge.net/lists/listinfo/emc-users
>>
>
> -
> http://www.homanndesigns.com
>
>
> --
> Sell apps to millions through the Intel(R) Atom(Tm) Developer Program
> Be part of this innovative community and reach millions of netbook users
> worldwide. Take advantage of special opportunities to increase revenue and
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Re: [Emc-users] Emc-users Digest, Vol 52, Issue 48

2010-08-26 Thread Stuart Stevenson
heh

On Thu, Aug 26, 2010 at 3:56 PM, Andy Pugh wrote:

> On 26 August 2010 21:30, Speaker To-Dirt  wrote:
>
>  > The pulpit is a mill, and at every door is a bowl filled of chips
> and spent cutting oil which which you smear on your
> >  forehead when you enter the shop
>
> I guess your version of the Gideons leave a copy of Zeus in every hotel
> room?
>
> (
> http://cgi.ebay.co.uk/ZEUS-PRECISION-DATA-BOOK-CHARTS-REFERENCE-TABLES-NEW-/190330584557
> )
>
> --
> atp
>
>
> --
> Sell apps to millions through the Intel(R) Atom(Tm) Developer Program
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> worldwide. Take advantage of special opportunities to increase revenue and
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>



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Re: [Emc-users] Mini ITX systems.

2010-08-26 Thread Peter Homann
Hi,

It doesn't have one. You could use this one instead.

http://www.newegg.com/Product/Product.aspx?Item=N82E16813131396

Cheers,

Peter.

Speaker To-Dirt wrote:
> Hi Andy:
>
>I may be showing my ignorance here, but while searching on your
> motherboard, because I'm about to do the same thing you are, I found
> this 
>
> http://www.newegg.com/Product/Product.aspx?Item=N82E16813121399&Tpk=D510MO
>
>  Where's the parallel port? Am I missing something?
>
>   Look at some posts last week we had some informative back and forth with
> links on this very subject.
>
> Andrew
>
>> Message: 6
>> Date: Thu, 26 Aug 2010 22:08:02 +0100
>> From: "Andy Ibbotson" 
>> Subject: [Emc-users] Mini ITX systems
>> To: 
>> Message-ID: 
>> Content-Type: text/plain;   
>> charset="iso-8859-1"
>>
>> Hello Everyone,
>> I have a question re. systems built around mini ITX
>> motherboards.  What I have in mind is to build a system
>> using the Intel D510MO motherboard (good choice re.
>> latency?), picoPSU, solid state SATA disk.  I want to
>> minimise the size of the computer so no CD / DVD drives, my
>> question is how do I get EMC2 on to the system?  Can I
>> install from a USB memory?  Any help will be greatly
>> appreciated.
>> Regards
>> Andy
>>
>
>
>
>
>
>
> --
> Sell apps to millions through the Intel(R) Atom(Tm) Developer Program
> Be part of this innovative community and reach millions of netbook users
> worldwide. Take advantage of special opportunities to increase revenue and
> speed time-to-market. Join now, and jumpstart your future.
> http://p.sf.net/sfu/intel-atom-d2d
> ___
> Emc-users mailing list
> Emc-users@lists.sourceforge.net
> https://lists.sourceforge.net/lists/listinfo/emc-users
>


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Re: [Emc-users] Wichita fest

2010-08-26 Thread Jon Elson
Dave wrote:
> That is the right thing to do...  I took my kids to a launch years 
> ago.   It was an awesome experience to see the shuttle take off.
>   
I worked at NASA Wallops Island (Eastern shore of Virginia) around 1972-73,
and it was quite awesome.  I got to assist in the blockhouse during a launch
of a satellite (Meteoroid Technology Satellite D) on a Scout D rocket 
(3-stage,
solid fuel).  That was quite awesome.  I also got to see a lot of exotic 
stuff
being launched.  I was about 1000 feet from an exametnet super-Loki 
datasonde, a 2-stage
solid fuel rocket that reaches 100,000 feet in about 6 seconds.  It 
develops 120 G's
at launch, and literally disappears while you are looking right at it!  
That is used for
ionospheric research.  It coasts to 600,000 feet plus on inertia, then 
heads back down.

I also saw the reference test of a DOE program to gauge the effects of 
missile nose cones (MIRV reentry vehicles) coming
down through heavy ice in cloud tops.  The reference test was done in 
clear air, though.  It was just a bright orange dot
that swept across the sky.  It went from launch to touchdown in the 
ocean in 19 seconds, covering 20 miles.

I also got to ride in the little room just behind the center of a 60' 
dish used for data acquisition from
satellites, etc.

The place is all closed now with some kind of Navy research programs, so 
I couldn't give my kids a tour.

Jon


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Re: [Emc-users] Kearney and Trecker Milwaukeematic IIIb progress

2010-08-26 Thread samco
these servos used to be driven by a large scr drive.  They reach their maximum 
rpm at 150v and will handle much more current than we are throwing at it (they 
work out to about 1A per ft-lb

http://electronicsam.com/images/KandT/servotag.JPG
http://electronicsam.com/images/KandT/DSC_0242.JPG

Other than a little rough around the edges and lots of dirt - they seem to work 
great.  (we did have one bad tach though)

sam



On Thu, 26 Aug 2010 16:38:50 -0700
 dave  wrote:
> 
> 
> On Thu, 2010-08-26 at 16:38 -0500, sa...@empirescreen.com wrote:
> > Well - I fail at copy and paste...
> 
> Details ... details. 
> 
> Kool project. That should be a fun machine with all of it functioning. 
> 
> EMC2 with servos should nicely outperform the original. 
> 
> Thanks for sharing. 
> 
> I've got a couple of Inland servo motors around here that I picked up at
> Boeing Surplus. probably 90 V and umpteen amps. 
> 
> Dave
> > 
> > this should work better.
> > 
> > I thought I would give an update on our ongoing project.  
> >  
> > This is a 60's vintage NC that used hydraulic servos.  we are converting it 
> > to EMC2 using not quite as old Inland servos. (80's vintage) they are 8 
> > brush low rpm high torque.  (with the amc drives we are using - it will be 
> > 40ft-lbs peak.)  We are using 2 mesa 5i20 boards as we are needing a good 
> > 70+ i/o + atleast 7 encoder counters and 5 +/-10v outputs.  We are at the 
> > point where the machine is waking up.  the mesa hardware is awesome (thank 
> > to peter and seb for their work).
> >  
> > Be sure to watch the 2 videos at the end of this email.
> > 
> > lets see if I can create a linear picture show...
> > this is what the machine looked like in the 60s
> > http://electronicsam.com/images/KandT/oldkandt.JPG
> > 
> > this is what the machine looks like now
> > http://electronicsam.com/images/KandT/DSCCurrent.JPG
> > 
> > getting rid of the old control
> > http://www.electronicsam.com/images/control.jpg
> > 
> > this is the old electrical box
> > http://electronicsam.com/images/KandT/conversion/mainelectricalbox.JPG
> > 
> > we welded 2 of the same boxes together for new electronics.
> > http://electronicsam.com/images/KandT/conversion/moreelec.jpg
> > 
> > here is it mostly hooked up
> > http://electronicsam.com/images/KandT/conversion/mostio.JPG
> > 
> > This is the x,z,b gearbox - the old control used 1 hydraulic servo to run 
> > all 3 axis
> > http://electronicsam.com/images/KandT/conversion/xaxis/start.JPG
> > 
> > open 
> > http://electronicsam.com/images/KandT/conversion/xaxis/start.JPG
> > 
> > stripped
> > http://electronicsam.com/images/KandT/conversion/xaxis/stripped.JPG
> > 
> > shafts extended out so we can hook the servos up.
> > http://electronicsam.com/images/KandT/conversion/xaxis/3shafts.JPG
> > 
> > servo plate mounted 
> > http://electronicsam.com/images/KandT/conversion/servo/x-zservo_mount.jpg
> > 
> > belts (B axis still needs a solution)
> > http://electronicsam.com/images/KandT/conversion/servo/belts.jpeg
> > 
> > Because we are still using the z axis drive train that goes up though the 
> > saddle - we needed to get the backlash out of it.  It uses split gears to 
> > do that.  Grinding 1 washer thinner takes the backlash out of 5 sets of 
> > gears. the washer is the spacer between the 2 lower small gears.
> > http://electronicsam.com/images/KandT/conversion/zaxis/gears.JPG
> > 
> > we still have to mount the y axis servo. - The plan is to direct couple 
> > into this shaft.
> > http://electronicsam.com/images/KandT/conversion/yaxis/yaxisshaft.JPG
> > 
> > here is the tool chain logic working...
> > http://www.youtube.com/watch?v=4nuRea6615s
> > 
> > here is the first closed loop movement with the x axis
> > http://www.youtube.com/watch?v=FgOqEz5Tk-Y
> > 
> > Getting there :)  Very happy with the progress.  (I only work on it about 
> > once a week.)
> > 
> > sam
> > 
> > 
> > On Thu, 26 Aug 2010 16:27:29 -0500
> >   wrote:
> > > I thought I would give an update on our ongoing project.  
> > > 
> > > This is a 60's vintage NC that used hydraulic servos.  we are converting 
> > > it to EMC2 using not quite as old Inland servos. (80's vintage) they are 
> > > 8 brush low rpm high torque.  (with the amc drives we are using - it will 
> > > be 40ft-lbs peak.)  We are using 2 mesa 5i20 boards as we are needing a 
> > > good 70+ i/o + atleast 7 encoder counters and 5 +/-10v outputs.  We are 
> > > at the point where the machine is waking up.  the mesa hardware is 
> > > awesome (thank to peter and seb for their work).
> > > 
> > > Be sure to watch the 2 videos at the end of this email.
> > > 
> > > lets see if I can create a linear picture show...
> > > this is what the machine looked like in the 60s
> > > http://electronicsam.com/images/KandT/oldkandt.JPG
> > > 
> > > this is what the machine looks like now
> > > http://electronicsam.com/images/KandT/DSCCurrent.JPG
> > > 
> > > getting rid of the old control
> > > http://www.electronicsam.com/images/c

Re: [Emc-users] Kearney and Trecker Milwaukeematic IIIb progress

2010-08-26 Thread Gary Corlew
That is awesome!, loved the video!

-Original Message-
From: sa...@empirescreen.com [mailto:sa...@empirescreen.com] 
Sent: Thursday, August 26, 2010 5:38 PM
To: Enhanced Machine Controller (EMC)
Subject: Re: [Emc-users] Kearney and Trecker Milwaukeematic IIIb progress

Well - I fail at copy and paste...

this should work better.

I thought I would give an update on our ongoing project.  
 
This is a 60's vintage NC that used hydraulic servos.  we are converting it
to EMC2 using not quite as old Inland servos. (80's vintage) they are 8
brush low rpm high torque.  (with the amc drives we are using - it will be
40ft-lbs peak.)  We are using 2 mesa 5i20 boards as we are needing a good
70+ i/o + atleast 7 encoder counters and 5 +/-10v outputs.  We are at the
point where the machine is waking up.  the mesa hardware is awesome (thank
to peter and seb for their work).
 
Be sure to watch the 2 videos at the end of this email.

lets see if I can create a linear picture show...
this is what the machine looked like in the 60s
http://electronicsam.com/images/KandT/oldkandt.JPG

this is what the machine looks like now
http://electronicsam.com/images/KandT/DSCCurrent.JPG

getting rid of the old control
http://www.electronicsam.com/images/control.jpg

this is the old electrical box
http://electronicsam.com/images/KandT/conversion/mainelectricalbox.JPG

we welded 2 of the same boxes together for new electronics.
http://electronicsam.com/images/KandT/conversion/moreelec.jpg

here is it mostly hooked up
http://electronicsam.com/images/KandT/conversion/mostio.JPG

This is the x,z,b gearbox - the old control used 1 hydraulic servo to run
all 3 axis
http://electronicsam.com/images/KandT/conversion/xaxis/start.JPG

open 
http://electronicsam.com/images/KandT/conversion/xaxis/start.JPG

stripped
http://electronicsam.com/images/KandT/conversion/xaxis/stripped.JPG

shafts extended out so we can hook the servos up.
http://electronicsam.com/images/KandT/conversion/xaxis/3shafts.JPG

servo plate mounted 
http://electronicsam.com/images/KandT/conversion/servo/x-zservo_mount.jpg

belts (B axis still needs a solution)
http://electronicsam.com/images/KandT/conversion/servo/belts.jpeg

Because we are still using the z axis drive train that goes up though the
saddle - we needed to get the backlash out of it.  It uses split gears to do
that.  Grinding 1 washer thinner takes the backlash out of 5 sets of gears.
the washer is the spacer between the 2 lower small gears.
http://electronicsam.com/images/KandT/conversion/zaxis/gears.JPG

we still have to mount the y axis servo. - The plan is to direct couple into
this shaft.
http://electronicsam.com/images/KandT/conversion/yaxis/yaxisshaft.JPG

here is the tool chain logic working...
http://www.youtube.com/watch?v=4nuRea6615s

here is the first closed loop movement with the x axis
http://www.youtube.com/watch?v=FgOqEz5Tk-Y

Getting there :)  Very happy with the progress.  (I only work on it about
once a week.)

sam


On Thu, 26 Aug 2010 16:27:29 -0500
  wrote:
> I thought I would give an update on our ongoing project.  
> 
> This is a 60's vintage NC that used hydraulic servos.  we are converting
it to EMC2 using not quite as old Inland servos. (80's vintage) they are 8
brush low rpm high torque.  (with the amc drives we are using - it will be
40ft-lbs peak.)  We are using 2 mesa 5i20 boards as we are needing a good
70+ i/o + atleast 7 encoder counters and 5 +/-10v outputs.  We are at the
point where the machine is waking up.  the mesa hardware is awesome (thank
to peter and seb for their work).
> 
> Be sure to watch the 2 videos at the end of this email.
> 
> lets see if I can create a linear picture show...
> this is what the machine looked like in the 60s
> http://electronicsam.com/images/KandT/oldkandt.JPG
> 
> this is what the machine looks like now
> http://electronicsam.com/images/KandT/DSCCurrent.JPG
> 
> getting rid of the old control
> http://www.electronicsam.com/images/control.jpg
> 
> this is the old electrical box
> http://electronicsam.com/images/Kand...ctricalbox.JPG
> 
> we welded 2 of the same boxes together for new electronics.
> http://electronicsam.com/images/Kand...n/moreelec.jpg
> 
> here is it mostly hooked up
> http://electronicsam.com/images/Kand...ion/mostio.JPG
> 
> This is the x,z,b gearbox - the old control used 1 hydraulic servo to run
all 3 axis
> http://electronicsam.com/images/Kand...axis/start.JPG
> 
> open
> http://electronicsam.com/images/Kand...axis/start.JPG
> 
> stripped
> http://electronicsam.com/images/Kand...s/stripped.JPG
> 
> shafts extended out so we can hook the servos up.
> http://electronicsam.com/images/Kand...is/3shafts.JPG
> 
> servo plate mounted
> http://electronicsam.com/images/Kand...ervo_mount.jpg
> 
> belts (B axis still needs a solution)
> http://electronicsam.com/images/Kand...rvo/belts.jpeg
> 
> Because we are still using the z axis drive train that goes up though the
saddle - we needed to get the backlash out of it. It uses spli

Re: [Emc-users] Mirror Grinders.

2010-08-26 Thread dave
On Thu, 2010-08-26 at 16:33 -0700, Kirk Wallace wrote: 
> On Thu, 2010-08-26 at 15:06 -0700, Speaker To-Dirt wrote:
> ... snip
> >The machine tools used in mirror grinding are not encoded to twice
> > the limit required on the glass as called for by Mr Nyquist. All the
> > optical grinders I've worked with are close to run open loop along
> > these lines. There is a model by which glass is removed.
> 
> The mirror-o-matic simply has a spindle that turns the mirror and an
> eccentric driven X that sweeps the tool (disk on top of the mirror, face
> to face). The Z floats and as mentioned before tends to grind a sphere.
> The radius is "controlled" by adjusting the tool diameter relative to
> the mirror. The higher tool size (~40% to 100% of mirror diameter), the
> flatter the radius. Also the longer the X stroke the flatter the radius.
> I haven't done any mirror grinding yet, but I understand the grit
> sessions grind a very close spherical radius, then the polish sessions
> polish the radius into a parabola by changing the tool size and X motion
> to try to selectively change the optical radius at different mirror face
> circles.
> 
> >From the comment above, it looks like UofA tries to model all of this up
> front.
> 
> Adding EMC2 to the mirror-o-matic could allow one to try using more
> complex X motion schemes, plus maintain grit and water so the machine
> would need less attention.
> 
> >  Foccult testing and Hartmann testing give you the high and low points
> > on a mirror. Strokes with a given grit are computed to remove the high
> > surfaces, and then run on a machine that may only be encoded to 0.010
> > inches/tick. You run the stroke, then run another optical test, then
> > compute another stroke . You keep going until the error is within
> > acceptable limits. Here's the machines I worked on.

Pretty kool stuff. I suppose if all else fails you add a corrector
plate. 

dave 
> > 
> > http://mirrorlab.as.arizona.edu/
> > 
> > Andrew
> 
> To see UofA make a mirror, follow the left sidebar links here:
> http://mirrorlab.as.arizona.edu/TECH.php 
> 
> 


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Re: [Emc-users] Kearney and Trecker Milwaukeematic IIIb progress

2010-08-26 Thread dave


On Thu, 2010-08-26 at 16:38 -0500, sa...@empirescreen.com wrote:
> Well - I fail at copy and paste...

Details ... details. 

Kool project. That should be a fun machine with all of it functioning. 

EMC2 with servos should nicely outperform the original. 

Thanks for sharing. 

I've got a couple of Inland servo motors around here that I picked up at
Boeing Surplus. probably 90 V and umpteen amps. 

Dave
> 
> this should work better.
> 
> I thought I would give an update on our ongoing project.  
>  
> This is a 60's vintage NC that used hydraulic servos.  we are converting it 
> to EMC2 using not quite as old Inland servos. (80's vintage) they are 8 brush 
> low rpm high torque.  (with the amc drives we are using - it will be 40ft-lbs 
> peak.)  We are using 2 mesa 5i20 boards as we are needing a good 70+ i/o + 
> atleast 7 encoder counters and 5 +/-10v outputs.  We are at the point where 
> the machine is waking up.  the mesa hardware is awesome (thank to peter and 
> seb for their work).
>  
> Be sure to watch the 2 videos at the end of this email.
> 
> lets see if I can create a linear picture show...
> this is what the machine looked like in the 60s
> http://electronicsam.com/images/KandT/oldkandt.JPG
> 
> this is what the machine looks like now
> http://electronicsam.com/images/KandT/DSCCurrent.JPG
> 
> getting rid of the old control
> http://www.electronicsam.com/images/control.jpg
> 
> this is the old electrical box
> http://electronicsam.com/images/KandT/conversion/mainelectricalbox.JPG
> 
> we welded 2 of the same boxes together for new electronics.
> http://electronicsam.com/images/KandT/conversion/moreelec.jpg
> 
> here is it mostly hooked up
> http://electronicsam.com/images/KandT/conversion/mostio.JPG
> 
> This is the x,z,b gearbox - the old control used 1 hydraulic servo to run all 
> 3 axis
> http://electronicsam.com/images/KandT/conversion/xaxis/start.JPG
> 
> open 
> http://electronicsam.com/images/KandT/conversion/xaxis/start.JPG
> 
> stripped
> http://electronicsam.com/images/KandT/conversion/xaxis/stripped.JPG
> 
> shafts extended out so we can hook the servos up.
> http://electronicsam.com/images/KandT/conversion/xaxis/3shafts.JPG
> 
> servo plate mounted 
> http://electronicsam.com/images/KandT/conversion/servo/x-zservo_mount.jpg
> 
> belts (B axis still needs a solution)
> http://electronicsam.com/images/KandT/conversion/servo/belts.jpeg
> 
> Because we are still using the z axis drive train that goes up though the 
> saddle - we needed to get the backlash out of it.  It uses split gears to do 
> that.  Grinding 1 washer thinner takes the backlash out of 5 sets of gears. 
> the washer is the spacer between the 2 lower small gears.
> http://electronicsam.com/images/KandT/conversion/zaxis/gears.JPG
> 
> we still have to mount the y axis servo. - The plan is to direct couple into 
> this shaft.
> http://electronicsam.com/images/KandT/conversion/yaxis/yaxisshaft.JPG
> 
> here is the tool chain logic working...
> http://www.youtube.com/watch?v=4nuRea6615s
> 
> here is the first closed loop movement with the x axis
> http://www.youtube.com/watch?v=FgOqEz5Tk-Y
> 
> Getting there :)  Very happy with the progress.  (I only work on it about 
> once a week.)
> 
> sam
> 
> 
> On Thu, 26 Aug 2010 16:27:29 -0500
>   wrote:
> > I thought I would give an update on our ongoing project.  
> > 
> > This is a 60's vintage NC that used hydraulic servos.  we are converting it 
> > to EMC2 using not quite as old Inland servos. (80's vintage) they are 8 
> > brush low rpm high torque.  (with the amc drives we are using - it will be 
> > 40ft-lbs peak.)  We are using 2 mesa 5i20 boards as we are needing a good 
> > 70+ i/o + atleast 7 encoder counters and 5 +/-10v outputs.  We are at the 
> > point where the machine is waking up.  the mesa hardware is awesome (thank 
> > to peter and seb for their work).
> > 
> > Be sure to watch the 2 videos at the end of this email.
> > 
> > lets see if I can create a linear picture show...
> > this is what the machine looked like in the 60s
> > http://electronicsam.com/images/KandT/oldkandt.JPG
> > 
> > this is what the machine looks like now
> > http://electronicsam.com/images/KandT/DSCCurrent.JPG
> > 
> > getting rid of the old control
> > http://www.electronicsam.com/images/control.jpg
> > 
> > this is the old electrical box
> > http://electronicsam.com/images/Kand...ctricalbox.JPG
> > 
> > we welded 2 of the same boxes together for new electronics.
> > http://electronicsam.com/images/Kand...n/moreelec.jpg
> > 
> > here is it mostly hooked up
> > http://electronicsam.com/images/Kand...ion/mostio.JPG
> > 
> > This is the x,z,b gearbox - the old control used 1 hydraulic servo to run 
> > all 3 axis
> > http://electronicsam.com/images/Kand...axis/start.JPG
> > 
> > open
> > http://electronicsam.com/images/Kand...axis/start.JPG
> > 
> > stripped
> > http://electronicsam.com/images/Kand...s/stripped.JPG
> > 
> > shafts extended out so we can hook the servos up.
> > http:/

Re: [Emc-users] Mirror Grinders.

2010-08-26 Thread Kirk Wallace
On Thu, 2010-08-26 at 15:06 -0700, Speaker To-Dirt wrote:
... snip
>The machine tools used in mirror grinding are not encoded to twice
> the limit required on the glass as called for by Mr Nyquist. All the
> optical grinders I've worked with are close to run open loop along
> these lines. There is a model by which glass is removed.

The mirror-o-matic simply has a spindle that turns the mirror and an
eccentric driven X that sweeps the tool (disk on top of the mirror, face
to face). The Z floats and as mentioned before tends to grind a sphere.
The radius is "controlled" by adjusting the tool diameter relative to
the mirror. The higher tool size (~40% to 100% of mirror diameter), the
flatter the radius. Also the longer the X stroke the flatter the radius.
I haven't done any mirror grinding yet, but I understand the grit
sessions grind a very close spherical radius, then the polish sessions
polish the radius into a parabola by changing the tool size and X motion
to try to selectively change the optical radius at different mirror face
circles.

>From the comment above, it looks like UofA tries to model all of this up
front.

Adding EMC2 to the mirror-o-matic could allow one to try using more
complex X motion schemes, plus maintain grit and water so the machine
would need less attention.

>  Foccult testing and Hartmann testing give you the high and low points
> on a mirror. Strokes with a given grit are computed to remove the high
> surfaces, and then run on a machine that may only be encoded to 0.010
> inches/tick. You run the stroke, then run another optical test, then
> compute another stroke . You keep going until the error is within
> acceptable limits. Here's the machines I worked on.
> 
> http://mirrorlab.as.arizona.edu/
> 
> Andrew

To see UofA make a mirror, follow the left sidebar links here:
http://mirrorlab.as.arizona.edu/TECH.php 


-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


--
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Re: [Emc-users] Kearney and Trecker Milwaukeematic IIIb progress

2010-08-26 Thread William Baden

I haven't written much on the emc-users list but I do have to have say nice job 
on the progress.  I enjoyed the pics and videos.  Makes me want to dive back 
into the project that I have started.

Will

> From: sa...@empirescreen.com
> To: emc-users@lists.sourceforge.net
> Date: Thu, 26 Aug 2010 16:38:18 -0500
> Subject: Re: [Emc-users] Kearney and Trecker Milwaukeematic IIIb progress
> 
> Well - I fail at copy and paste...
> 
> this should work better.
> 
> I thought I would give an update on our ongoing project.  
>  
> This is a 60's vintage NC that used hydraulic servos.  we are converting it 
> to EMC2 using not quite as old Inland servos. (80's vintage) they are 8 brush 
> low rpm high torque.  (with the amc drives we are using - it will be 40ft-lbs 
> peak.)  We are using 2 mesa 5i20 boards as we are needing a good 70+ i/o + 
> atleast 7 encoder counters and 5 +/-10v outputs.  We are at the point where 
> the machine is waking up.  the mesa hardware is awesome (thank to peter and 
> seb for their work).
>  
> Be sure to watch the 2 videos at the end of this email.
> 
> lets see if I can create a linear picture show...
> this is what the machine looked like in the 60s
> http://electronicsam.com/images/KandT/oldkandt.JPG
> 
> this is what the machine looks like now
> http://electronicsam.com/images/KandT/DSCCurrent.JPG
> 
> getting rid of the old control
> http://www.electronicsam.com/images/control.jpg
> 
> this is the old electrical box
> http://electronicsam.com/images/KandT/conversion/mainelectricalbox.JPG
> 
> we welded 2 of the same boxes together for new electronics.
> http://electronicsam.com/images/KandT/conversion/moreelec.jpg
> 
> here is it mostly hooked up
> http://electronicsam.com/images/KandT/conversion/mostio.JPG
> 
> This is the x,z,b gearbox - the old control used 1 hydraulic servo to run all 
> 3 axis
> http://electronicsam.com/images/KandT/conversion/xaxis/start.JPG
> 
> open 
> http://electronicsam.com/images/KandT/conversion/xaxis/start.JPG
> 
> stripped
> http://electronicsam.com/images/KandT/conversion/xaxis/stripped.JPG
> 
> shafts extended out so we can hook the servos up.
> http://electronicsam.com/images/KandT/conversion/xaxis/3shafts.JPG
> 
> servo plate mounted 
> http://electronicsam.com/images/KandT/conversion/servo/x-zservo_mount.jpg
> 
> belts (B axis still needs a solution)
> http://electronicsam.com/images/KandT/conversion/servo/belts.jpeg
> 
> Because we are still using the z axis drive train that goes up though the 
> saddle - we needed to get the backlash out of it.  It uses split gears to do 
> that.  Grinding 1 washer thinner takes the backlash out of 5 sets of gears. 
> the washer is the spacer between the 2 lower small gears.
> http://electronicsam.com/images/KandT/conversion/zaxis/gears.JPG
> 
> we still have to mount the y axis servo. - The plan is to direct couple into 
> this shaft.
> http://electronicsam.com/images/KandT/conversion/yaxis/yaxisshaft.JPG
> 
> here is the tool chain logic working...
> http://www.youtube.com/watch?v=4nuRea6615s
> 
> here is the first closed loop movement with the x axis
> http://www.youtube.com/watch?v=FgOqEz5Tk-Y
> 
> Getting there :)  Very happy with the progress.  (I only work on it about 
> once a week.)
> 
> sam
> 
> 
> On Thu, 26 Aug 2010 16:27:29 -0500
>   wrote:
> > I thought I would give an update on our ongoing project.  
> > 
> > This is a 60's vintage NC that used hydraulic servos.  we are converting it 
> > to EMC2 using not quite as old Inland servos. (80's vintage) they are 8 
> > brush low rpm high torque.  (with the amc drives we are using - it will be 
> > 40ft-lbs peak.)  We are using 2 mesa 5i20 boards as we are needing a good 
> > 70+ i/o + atleast 7 encoder counters and 5 +/-10v outputs.  We are at the 
> > point where the machine is waking up.  the mesa hardware is awesome (thank 
> > to peter and seb for their work).
> > 
> > Be sure to watch the 2 videos at the end of this email.
> > 
> > lets see if I can create a linear picture show...
> > this is what the machine looked like in the 60s
> > http://electronicsam.com/images/KandT/oldkandt.JPG
> > 
> > this is what the machine looks like now
> > http://electronicsam.com/images/KandT/DSCCurrent.JPG
> > 
> > getting rid of the old control
> > http://www.electronicsam.com/images/control.jpg
> > 
> > this is the old electrical box
> > http://electronicsam.com/images/Kand...ctricalbox.JPG
> > 
> > we welded 2 of the same boxes together for new electronics.
> > http://electronicsam.com/images/Kand...n/moreelec.jpg
> > 
> > here is it mostly hooked up
> > http://electronicsam.com/images/Kand...ion/mostio.JPG
> > 
> > This is the x,z,b gearbox - the old control used 1 hydraulic servo to run 
> > all 3 axis
> > http://electronicsam.com/images/Kand...axis/start.JPG
> > 
> > open
> > http://electronicsam.com/images/Kand...axis/start.JPG
> > 
> > stripped
> > http://electronicsam.com/images/Kand...s/stripped.JPG
> > 
> > shafts extended out so we can hook the 

Re: [Emc-users] Mini ITX systems

2010-08-26 Thread Andy Pugh
On 26 August 2010 22:08, Andy Ibbotson  wrote:

> I have a question re. systems built around mini ITX motherboards.  What I 
> have in mind is to build a system using the Intel D510MO motherboard (good 
> choice re. latency?), picoPSU, solid state SATA disk.  I want to minimise the 
> size of the computer so no CD / DVD drives, my question is how do I get EMC2 
> on to the system?  Can I install from a USB memory?  Any help will be greatly 
> appreciated.

I have exactly the system you describe.

I started with a VMWare Lucid install on my Mac (based on a downloaded ISO)
I then used the "Startup Disc Creator" that is included in Lucid to
make a bootable USB stick, (System->Administration->Startup Disk
Creator)  to make a bootable Lucid USB stick.
I needed to make a couple of BIOS changes to get the system to boot
from the rear-panel USB slots, but I think that the front panel header
is meant to support USB drives by default. However that is unwired on
mine (and probablu yours) and the others worked. I recall a bit of
messing about to get the drive bootable, I think it has to be FAT16
for example.

Once the machine is booted you can install from a script.

You will soon be able to create a bootable Lucid USB stick from the
LiveCD image, I think, which will save a few steps. Currently the
LiveCD is Hardy, which has been perfectly OK as a CNC OS for the last
couple of years.

-- 
atp

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Re: [Emc-users] Mini ITX systems

2010-08-26 Thread Dave

Andy,

There is no reason why you cannot connect a Sata or USB CDROM drive to 
your system, install the OS and then remove the CDROM drive.

Get the latest EMC2 live CD and boot the system off the CDROM drive, 
then have it load the system right off the live CD.   You can't get any 
simpler than that.

I have a portable USB CDROM drive that I use all of the time just for 
that purpose.But you could temporarily plug in a Sata CDROM also.  
The Pico power supplies work fine and so does the 510 board.

Dave

On 8/26/2010 5:08 PM, Andy Ibbotson wrote:
> Hello Everyone,
> I have a question re. systems built around mini ITX motherboards.  What I 
> have in mind is to build a system using the Intel D510MO motherboard (good 
> choice re. latency?), picoPSU, solid state SATA disk.  I want to minimise the 
> size of the computer so no CD / DVD drives, my question is how do I get EMC2 
> on to the system?  Can I install from a USB memory?  Any help will be greatly 
> appreciated.
> Regards
> Andy
> --
> Sell apps to millions through the Intel(R) Atom(Tm) Developer Program
> Be part of this innovative community and reach millions of netbook users
> worldwide. Take advantage of special opportunities to increase revenue and
> speed time-to-market. Join now, and jumpstart your future.
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> https://lists.sourceforge.net/lists/listinfo/emc-users
>
>


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Re: [Emc-users] Mini ITX systems.

2010-08-26 Thread Viesturs Lācis
2010/8/27 Speaker To-Dirt :
> Hi Andy:
>
>   I may be showing my ignorance here, but while searching on your 
> motherboard, because I'm about to do the same thing you are, I found this 
>
> http://www.newegg.com/Product/Product.aspx?Item=N82E16813121399&Tpk=D510MO
>
>  Where's the parallel port? Am I missing something?
>

There are pins on the board, so You just need something like this:
http://cgi.ebay.com/25-Pin-Parallel-Printer-Port-LPT-internal-Cable-Bracket-/250685417648?pt=LH_DefaultDomain_0

And with a PCI card You can easily add second LPT port, just like I
have done it.
By the way, that board has pins also for 2 COM ports, if they are
needed, which, in my opinion, makes it a very nice board for CNC
controlling PC.

/vie

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Re: [Emc-users] Mirror Grinders.

2010-08-26 Thread Speaker To-Dirt

  Yes simple rigs can give you a sphere, nature gives that one to us. You can 
do it by hand up to a meter or so in diameter. It took a few decades to develop 
optical tests and parabolizing strokes to take the sphere and grind it to a 
parabola, and nowdays, secondaries can be hyperbolas. A sphere does not make a 
good imager unless the focal length is huge compared to the diameter of the 
mirror. It's why old telescopes are long. But then f5 and greater system are 
still parabolic primaries. I don't think you can go spherical only until you 
start playing with f10 or greater. you could use a Dall Kirkam, but you need 
some image field correction still.

   The machine tools used in mirror grinding are not encoded to twice the limit 
required on the glass as called for by Mr Nyquist. All the optical grinders 
I've worked with are close to run open loop along these lines. There is a model 
by which glass is removed. Foccult testing and Hartmann testing give you the 
high and low points on a mirror. Strokes with a given grit are computed to 
remove the high surfaces, and then run on a machine that may only be encoded to 
0.010 inches/tick. You run the stroke, then run another optical test, then 
compute another stroke . You keep going until the error is within 
acceptable limits. Here's the machines I worked on.

http://mirrorlab.as.arizona.edu/

Andrew

> 
> Message: 1
> Date: Thu, 26 Aug 2010 17:22:15 -0400
> From: Przemek Klosowski 
> Subject: Re: [Emc-users] Mirror Grinders.
> To: "Enhanced Machine Controller (EMC)"
>     
> Message-ID:
>     
> Content-Type: text/plain; charset=ISO-8859-1
 
> Well, the beauty of the eccentric mirror polishers is that
> the
> kinematics of the polishing process make the mirror surface
> ideally
> spherical. It is possible to machine optical surfaces but
> you need
> subwavelength accuracy i.e. better than 500 nm.



  


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Re: [Emc-users] Mini ITX systems.

2010-08-26 Thread Lester Caine
Speaker To-Dirt wrote:
> I may be showing my ignorance here, but while searching on your 
> motherboard, because I'm about to do the same thing you are, I found this 
>
> http://www.newegg.com/Product/Product.aspx?Item=N82E16813121399&Tpk=D510MO
>
>  Where's the parallel port? Am I missing something?
On board header just behind the VGA socket. Many of the ITX boards have them on 
separate headers ...

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Re: [Emc-users] Kearney and Trecker Milwaukeematic IIIb progress

2010-08-26 Thread Igor Chudov
Looks like an awesome machine and a very fun project, but most of your
picture URLs are bad.

i

On Thu, Aug 26, 2010 at 4:27 PM,   wrote:
> I thought I would give an update on our ongoing project.
>
> This is a 60's vintage NC that used hydraulic servos.  we are converting it 
> to EMC2 using not quite as old Inland servos. (80's vintage) they are 8 brush 
> low rpm high torque.  (with the amc drives we are using - it will be 40ft-lbs 
> peak.)  We are using 2 mesa 5i20 boards as we are needing a good 70+ i/o + 
> atleast 7 encoder counters and 5 +/-10v outputs.  We are at the point where 
> the machine is waking up.  the mesa hardware is awesome (thank to peter and 
> seb for their work).
>
> Be sure to watch the 2 videos at the end of this email.
>
> lets see if I can create a linear picture show...
> this is what the machine looked like in the 60s
> http://electronicsam.com/images/KandT/oldkandt.JPG
>
> this is what the machine looks like now
> http://electronicsam.com/images/KandT/DSCCurrent.JPG
>
> getting rid of the old control
> http://www.electronicsam.com/images/control.jpg
>
> this is the old electrical box
> http://electronicsam.com/images/Kand...ctricalbox.JPG
>
> we welded 2 of the same boxes together for new electronics.
> http://electronicsam.com/images/Kand...n/moreelec.jpg
>
> here is it mostly hooked up
> http://electronicsam.com/images/Kand...ion/mostio.JPG
>
> This is the x,z,b gearbox - the old control used 1 hydraulic servo to run all 
> 3 axis
> http://electronicsam.com/images/Kand...axis/start.JPG
>
> open
> http://electronicsam.com/images/Kand...axis/start.JPG
>
> stripped
> http://electronicsam.com/images/Kand...s/stripped.JPG
>
> shafts extended out so we can hook the servos up.
> http://electronicsam.com/images/Kand...is/3shafts.JPG
>
> servo plate mounted
> http://electronicsam.com/images/Kand...ervo_mount.jpg
>
> belts (B axis still needs a solution)
> http://electronicsam.com/images/Kand...rvo/belts.jpeg
>
> Because we are still using the z axis drive train that goes up though the 
> saddle - we needed to get the backlash out of it. It uses split gears to do 
> that. Grinding 1 washer thinner takes the backlash out of 5 sets of gears. 
> Don't think the previous owner ever did this as we had to take a good .040" 
> off the washer. The washer is the spacer between the 2 lower small gears.
> http://electronicsam.com/images/Kand...axis/gears.JPG
>
> we still have to mount the y axis servo. - The plan is to direct couple into 
> this shaft.
> http://electronicsam.com/images/Kand...yaxisshaft.JPG
>
> here is the tool chain logic working...
> YouTube - Kearney and Trecker tool chain logic working in EMC2. Mechanically 
> barcoded tools
>
> here is the first closed loop movement with the x axis
> YouTube - Kearney and Trecker first closed loop movement with EMC2.
>
> Getting there Very happy with the progress. (I only work on it about once a 
> week.
>
> sam
>
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Re: [Emc-users] Kearney and Trecker Milwaukeematic IIIb progress

2010-08-26 Thread samco
Well - I fail at copy and paste...

this should work better.

I thought I would give an update on our ongoing project.  
 
This is a 60's vintage NC that used hydraulic servos.  we are converting it to 
EMC2 using not quite as old Inland servos. (80's vintage) they are 8 brush low 
rpm high torque.  (with the amc drives we are using - it will be 40ft-lbs 
peak.)  We are using 2 mesa 5i20 boards as we are needing a good 70+ i/o + 
atleast 7 encoder counters and 5 +/-10v outputs.  We are at the point where the 
machine is waking up.  the mesa hardware is awesome (thank to peter and seb for 
their work).
 
Be sure to watch the 2 videos at the end of this email.

lets see if I can create a linear picture show...
this is what the machine looked like in the 60s
http://electronicsam.com/images/KandT/oldkandt.JPG

this is what the machine looks like now
http://electronicsam.com/images/KandT/DSCCurrent.JPG

getting rid of the old control
http://www.electronicsam.com/images/control.jpg

this is the old electrical box
http://electronicsam.com/images/KandT/conversion/mainelectricalbox.JPG

we welded 2 of the same boxes together for new electronics.
http://electronicsam.com/images/KandT/conversion/moreelec.jpg

here is it mostly hooked up
http://electronicsam.com/images/KandT/conversion/mostio.JPG

This is the x,z,b gearbox - the old control used 1 hydraulic servo to run all 3 
axis
http://electronicsam.com/images/KandT/conversion/xaxis/start.JPG

open 
http://electronicsam.com/images/KandT/conversion/xaxis/start.JPG

stripped
http://electronicsam.com/images/KandT/conversion/xaxis/stripped.JPG

shafts extended out so we can hook the servos up.
http://electronicsam.com/images/KandT/conversion/xaxis/3shafts.JPG

servo plate mounted 
http://electronicsam.com/images/KandT/conversion/servo/x-zservo_mount.jpg

belts (B axis still needs a solution)
http://electronicsam.com/images/KandT/conversion/servo/belts.jpeg

Because we are still using the z axis drive train that goes up though the 
saddle - we needed to get the backlash out of it.  It uses split gears to do 
that.  Grinding 1 washer thinner takes the backlash out of 5 sets of gears. the 
washer is the spacer between the 2 lower small gears.
http://electronicsam.com/images/KandT/conversion/zaxis/gears.JPG

we still have to mount the y axis servo. - The plan is to direct couple into 
this shaft.
http://electronicsam.com/images/KandT/conversion/yaxis/yaxisshaft.JPG

here is the tool chain logic working...
http://www.youtube.com/watch?v=4nuRea6615s

here is the first closed loop movement with the x axis
http://www.youtube.com/watch?v=FgOqEz5Tk-Y

Getting there :)  Very happy with the progress.  (I only work on it about once 
a week.)

sam


On Thu, 26 Aug 2010 16:27:29 -0500
  wrote:
> I thought I would give an update on our ongoing project.  
> 
> This is a 60's vintage NC that used hydraulic servos.  we are converting it 
> to EMC2 using not quite as old Inland servos. (80's vintage) they are 8 brush 
> low rpm high torque.  (with the amc drives we are using - it will be 40ft-lbs 
> peak.)  We are using 2 mesa 5i20 boards as we are needing a good 70+ i/o + 
> atleast 7 encoder counters and 5 +/-10v outputs.  We are at the point where 
> the machine is waking up.  the mesa hardware is awesome (thank to peter and 
> seb for their work).
> 
> Be sure to watch the 2 videos at the end of this email.
> 
> lets see if I can create a linear picture show...
> this is what the machine looked like in the 60s
> http://electronicsam.com/images/KandT/oldkandt.JPG
> 
> this is what the machine looks like now
> http://electronicsam.com/images/KandT/DSCCurrent.JPG
> 
> getting rid of the old control
> http://www.electronicsam.com/images/control.jpg
> 
> this is the old electrical box
> http://electronicsam.com/images/Kand...ctricalbox.JPG
> 
> we welded 2 of the same boxes together for new electronics.
> http://electronicsam.com/images/Kand...n/moreelec.jpg
> 
> here is it mostly hooked up
> http://electronicsam.com/images/Kand...ion/mostio.JPG
> 
> This is the x,z,b gearbox - the old control used 1 hydraulic servo to run all 
> 3 axis
> http://electronicsam.com/images/Kand...axis/start.JPG
> 
> open
> http://electronicsam.com/images/Kand...axis/start.JPG
> 
> stripped
> http://electronicsam.com/images/Kand...s/stripped.JPG
> 
> shafts extended out so we can hook the servos up.
> http://electronicsam.com/images/Kand...is/3shafts.JPG
> 
> servo plate mounted
> http://electronicsam.com/images/Kand...ervo_mount.jpg
> 
> belts (B axis still needs a solution)
> http://electronicsam.com/images/Kand...rvo/belts.jpeg
> 
> Because we are still using the z axis drive train that goes up though the 
> saddle - we needed to get the backlash out of it. It uses split gears to do 
> that. Grinding 1 washer thinner takes the backlash out of 5 sets of gears. 
> Don't think the previous owner ever did this as we had to take a good .040" 
> off the washer. The washer is the spacer between the 2 lower small g

Re: [Emc-users] Mini ITX systems.

2010-08-26 Thread Speaker To-Dirt
Hi Andy:

   I may be showing my ignorance here, but while searching on your motherboard, 
because I'm about to do the same thing you are, I found this 

http://www.newegg.com/Product/Product.aspx?Item=N82E16813121399&Tpk=D510MO

 Where's the parallel port? Am I missing something?

  Look at some posts last week we had some informative back and forth with 
links on this very subject. 

Andrew

> Message: 6
> Date: Thu, 26 Aug 2010 22:08:02 +0100
> From: "Andy Ibbotson" 
> Subject: [Emc-users] Mini ITX systems
> To: 
> Message-ID: 
> Content-Type: text/plain;   
> charset="iso-8859-1"
> 
> Hello Everyone,
> I have a question re. systems built around mini ITX
> motherboards.  What I have in mind is to build a system
> using the Intel D510MO motherboard (good choice re.
> latency?), picoPSU, solid state SATA disk.  I want to
> minimise the size of the computer so no CD / DVD drives, my
> question is how do I get EMC2 on to the system?  Can I
> install from a USB memory?  Any help will be greatly
> appreciated.
> Regards
> Andy
> 



  


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[Emc-users] Fwd: EMC in joint mode?

2010-08-26 Thread Viesturs Lācis
Hello, guys!

I still would like to find out, how can I make my machine safer and at
least disable jogging in joint mode, but I did not receive any answer.
I would really appreciate, if anyone could share some insights on how
to achieve that.

See below forwarded initial message for more details :)

with best regards,
Viesturs


-- Forwarded message --

My machine has a gantry setup and there have been several situation,
when I accidentaly start jogging it before I switch to world mode and
last week I noticed that EMC sometimes swithces from world mode to
joint mode, when I go from "manual control" to "MDI" tabs on the left
side of the screen.

So I wanted to ask:
1) is there a way to disable jogging, while in joint mode?
what I actually would like to achieve is - start EMC, home all axis
and automagically switch to world mode and do not allow switching back
to joint mode. Is something like this possible? I think that
situations, when machine is in a position, where separate joints have
to be jogged, are special cases and I find totally acceptable to
change some settings in ini/hal or any other files before doing it and
then set it back.

2) what information should I try to get, if this unwanted
world-to-joint mode switch will happen, when I will just switch from
"manual control" to "MDI" and back? when this thing happened, I
clicked several times to go from one tab to another and back and so
on, but then it behaved as it should - remained in world mode. I
noticed it, because I started to jog the machine and it started
cracking as only one motor on the gantry was turning. It seems to me
that it might be very easy to destroy the machine, but I do not know,
how to reproduce this error.

Viesturs

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[Emc-users] Kearney and Trecker Milwaukeematic IIIb progress

2010-08-26 Thread samco
I thought I would give an update on our ongoing project.  

This is a 60's vintage NC that used hydraulic servos.  we are converting it to 
EMC2 using not quite as old Inland servos. (80's vintage) they are 8 brush low 
rpm high torque.  (with the amc drives we are using - it will be 40ft-lbs 
peak.)  We are using 2 mesa 5i20 boards as we are needing a good 70+ i/o + 
atleast 7 encoder counters and 5 +/-10v outputs.  We are at the point where the 
machine is waking up.  the mesa hardware is awesome (thank to peter and seb for 
their work).

Be sure to watch the 2 videos at the end of this email.

lets see if I can create a linear picture show...
this is what the machine looked like in the 60s
http://electronicsam.com/images/KandT/oldkandt.JPG

this is what the machine looks like now
http://electronicsam.com/images/KandT/DSCCurrent.JPG

getting rid of the old control
http://www.electronicsam.com/images/control.jpg

this is the old electrical box
http://electronicsam.com/images/Kand...ctricalbox.JPG

we welded 2 of the same boxes together for new electronics.
http://electronicsam.com/images/Kand...n/moreelec.jpg

here is it mostly hooked up
http://electronicsam.com/images/Kand...ion/mostio.JPG

This is the x,z,b gearbox - the old control used 1 hydraulic servo to run all 3 
axis
http://electronicsam.com/images/Kand...axis/start.JPG

open
http://electronicsam.com/images/Kand...axis/start.JPG

stripped
http://electronicsam.com/images/Kand...s/stripped.JPG

shafts extended out so we can hook the servos up.
http://electronicsam.com/images/Kand...is/3shafts.JPG

servo plate mounted
http://electronicsam.com/images/Kand...ervo_mount.jpg

belts (B axis still needs a solution)
http://electronicsam.com/images/Kand...rvo/belts.jpeg

Because we are still using the z axis drive train that goes up though the 
saddle - we needed to get the backlash out of it. It uses split gears to do 
that. Grinding 1 washer thinner takes the backlash out of 5 sets of gears. 
Don't think the previous owner ever did this as we had to take a good .040" off 
the washer. The washer is the spacer between the 2 lower small gears.
http://electronicsam.com/images/Kand...axis/gears.JPG

we still have to mount the y axis servo. - The plan is to direct couple into 
this shaft.
http://electronicsam.com/images/Kand...yaxisshaft.JPG

here is the tool chain logic working...
YouTube - Kearney and Trecker tool chain logic working in EMC2. Mechanically 
barcoded tools

here is the first closed loop movement with the x axis
YouTube - Kearney and Trecker first closed loop movement with EMC2.

Getting there Very happy with the progress. (I only work on it about once a 
week.

sam 

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Re: [Emc-users] Mirror Grinders.

2010-08-26 Thread Przemek Klosowski
On Thu, Aug 26, 2010 at 4:37 PM, Speaker To-Dirt
 wrote:
> Hey Kirk:
>
>  I used to work at a large optical lab. I'm not sure it's as off topic as you 
> might think. There are papers out there describing how to control glass 
> removal by nature of the stroke and grit. This requires a multi-axis machine. 
> A rotary table, and variable radius of curvature 'tile tool' affixed to an X 
> Y stage. A system perfect for EMC-2. And ... one of these lifetimes, I have 
> every intention of making one given how many hours I spent on the prototype, 
> I know JUST how to do it better this time. And yes, EMC2 has done such a 
> great job on my Bridgeport, I'm sold on it for all my tool automation needs.

Well, the beauty of the eccentric mirror polishers is that the
kinematics of the polishing process make the mirror surface ideally
spherical. It is possible to machine optical surfaces but you need
subwavelength accuracy i.e. better than 500 nm.

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[Emc-users] fflags

2010-08-26 Thread Spiderdab
Hallo everyone, this is the first time i write in the mailing list, but 
i read it and i'm on the forum too.
i wrote a question on the forum here: 
http://www.linuxcnc.org/component/option,com_kunena/Itemid,20/func,view/catid,10/id,3730/limit,6/limitstart,6/lang,italian/
but maybe for this problem i can find a faster solution here.

briefly i would like to change the fflags for tripodkins from 0 (above 
the XY plane) to 1 (under..), but if i put 1 here:
|inverse = 0; /* forwards, by default */
   flags = 0; /* didn't provide flags */
   fflags = _1_; /* above xy plane, by default */|

nothing change..

can someone help me?

thanks, davide.
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Re: [Emc-users] Mini ITX systems

2010-08-26 Thread Viesturs Lācis
Install Ubuntu (just basic installation of Hardy or Lucid) from
usb-flash and then connect to internet and install EMC with a script -
it will install also all the RTAI packages and everything else
necessary for EMC. That is how I did on my D510MO based PC.

/vie

2010/8/27 Andy Ibbotson :
> Hello Everyone,
> I have a question re. systems built around mini ITX motherboards.  What I 
> have in mind is to build a system using the Intel D510MO motherboard (good 
> choice re. latency?), picoPSU, solid state SATA disk.  I want to minimise the 
> size of the computer so no CD / DVD drives, my question is how do I get EMC2 
> on to the system?  Can I install from a USB memory?  Any help will be greatly 
> appreciated.
> Regards
> Andy
> --
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Re: [Emc-users] Mini ITX systems

2010-08-26 Thread Igor Chudov
You can install Linux on your hard on another computer and then move
your hard drive to this motherboard. Should work great.

i

On Thu, Aug 26, 2010 at 4:08 PM, Andy Ibbotson
 wrote:
> Hello Everyone,
> I have a question re. systems built around mini ITX motherboards.  What I 
> have in mind is to build a system using the Intel D510MO motherboard (good 
> choice re. latency?), picoPSU, solid state SATA disk.  I want to minimise the 
> size of the computer so no CD / DVD drives, my question is how do I get EMC2 
> on to the system?  Can I install from a USB memory?  Any help will be greatly 
> appreciated.
> Regards
> Andy
> --
> Sell apps to millions through the Intel(R) Atom(Tm) Developer Program
> Be part of this innovative community and reach millions of netbook users
> worldwide. Take advantage of special opportunities to increase revenue and
> speed time-to-market. Join now, and jumpstart your future.
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>

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[Emc-users] Mini ITX systems

2010-08-26 Thread Andy Ibbotson
Hello Everyone,
I have a question re. systems built around mini ITX motherboards.  What I have 
in mind is to build a system using the Intel D510MO motherboard (good choice 
re. latency?), picoPSU, solid state SATA disk.  I want to minimise the size of 
the computer so no CD / DVD drives, my question is how do I get EMC2 on to the 
system?  Can I install from a USB memory?  Any help will be greatly appreciated.
Regards
Andy
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Re: [Emc-users] Emc-users Digest, Vol 52, Issue 48

2010-08-26 Thread Andy Pugh
On 26 August 2010 21:30, Speaker To-Dirt  wrote:

 > The pulpit is a mill, and at every door is a bowl filled of chips
and spent cutting oil which which you smear on your
>  forehead when you enter the shop

I guess your version of the Gideons leave a copy of Zeus in every hotel room?

( 
http://cgi.ebay.co.uk/ZEUS-PRECISION-DATA-BOOK-CHARTS-REFERENCE-TABLES-NEW-/190330584557
)

-- 
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Re: [Emc-users] Emc-users Digest, Vol 52, Issue 48

2010-08-26 Thread Stuart Stevenson
  

On Thu, Aug 26, 2010 at 3:30 PM, Speaker To-Dirt
wrote:

>
>   That's my new religion, I call it The Church of Projectavism. A
> Projectavist earns points to nirvana when completed projects lead to the
> completion of other cool projects. The Projectavist is dammed in direct
> measure of the number of incomplete spawned projects that were spawned to
> support another incomplete project.
>
>I am very evil.
>
>For $20 I'll make you a bishop in my Church. The pulpit is a mill, and
> at every door is a bowl filled of chips and spent cutting oil which which
> you smear on your forehead when you enter the shop ... I mean Church.
> Readings from Machinery Handbook are Wed nights at 7:30.
>
> Andrew
>
> > Message-ID:
> > 
> > Content-Type: text/plain; format=flowed;
> > charset="iso-8859-1";
> > reply-type=original
> >
> > Projects (for me at least) tend to be a recursive
> > phenomenon. All you can do
> > is accept your destiny.
> >
> > D.
>
>
>
>
>
>
>
> --
> Sell apps to millions through the Intel(R) Atom(Tm) Developer Program
> Be part of this innovative community and reach millions of netbook users
> worldwide. Take advantage of special opportunities to increase revenue and
> speed time-to-market. Join now, and jumpstart your future.
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> https://lists.sourceforge.net/lists/listinfo/emc-users
>



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Re: [Emc-users] Mirror Grinders.

2010-08-26 Thread Speaker To-Dirt
Hey Kirk:

  I used to work at a large optical lab. I'm not sure it's as off topic as you 
might think. There are papers out there describing how to control glass removal 
by nature of the stroke and grit. This requires a multi-axis machine. A rotary 
table, and variable radius of curvature 'tile tool' affixed to an X Y stage. A 
system perfect for EMC-2. And ... one of these lifetimes, I have every 
intention of making one given how many hours I spent on the prototype, I know 
JUST how to do it better this time. And yes, EMC2 has done such a great job on 
my Bridgeport, I'm sold on it for all my tool automation needs.

Andrew


> 
> Message: 5
> Date: Thu, 26 Aug 2010 08:22:12 -0700
> From: Kirk Wallace 
> Subject: [Emc-users] [OT:] Mirror Grinder
> To: "Enhanced Machine Controller (EMC)"
>     
> Message-ID: <1282836132.6608.11.ca...@kw-ws>
> Content-Type: text/plain
> 
> This looks like something EMC2 could be used on:
> http://www.mirror-o-matic.com/machines.html 
> 
> , maybe to simplify the mechanism or allow for more
> sophisticated or
> randomized sweep patterns, automate grit and fluid. I have
> a 6" mirror
> from a 1970's project I'd like to finish. A vacuum chamber
> for
> aluminizing the mirror would be fun to make too, but adding
> projects to
> try to finish projects is not a good sign.
> -- 
> Kirk Wallace
> http://www.wallacecompany.com/machine_shop/
> http://www.wallacecompany.com/E45/index.html
> California, USA



  


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Re: [Emc-users] Emc-users Digest, Vol 52, Issue 48

2010-08-26 Thread Speaker To-Dirt

   That's my new religion, I call it The Church of Projectavism. A Projectavist 
earns points to nirvana when completed projects lead to the completion of other 
cool projects. The Projectavist is dammed in direct measure of the number of 
incomplete spawned projects that were spawned to support another incomplete 
project. 

I am very evil.

For $20 I'll make you a bishop in my Church. The pulpit is a mill, and at 
every door is a bowl filled of chips and spent cutting oil which which you 
smear on your forehead when you enter the shop ... I mean Church. Readings from 
Machinery Handbook are Wed nights at 7:30.

Andrew

> Message-ID:
> 
> Content-Type: text/plain; format=flowed;
> charset="iso-8859-1";
>     reply-type=original
> 
> Projects (for me at least) tend to be a recursive
> phenomenon. All you can do 
> is accept your destiny.
> 
> D.



  


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Re: [Emc-users] [OT:] Mirror Grinder

2010-08-26 Thread Andy Pugh
On 26 August 2010 20:56, R.L. Wurdack  wrote:
>
> Projects (for me at least) tend to be a recursive phenomenon. All you can do
> is accept your destiny.

Is it still recursive when you asymptotically get further away from
the original project? I was going to make a clock, now I am converting
my second machine and writing software…

-- 
atp

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Re: [Emc-users] [OT:] Mirror Grinder

2010-08-26 Thread Stuart Stevenson
true

On Thu, Aug 26, 2010 at 2:56 PM, R.L. Wurdack  wrote:

> Projects (for me at least) tend to be a recursive phenomenon. All you can
> do
> is accept your destiny.
>
> D.
>
> --
dos centavos
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Re: [Emc-users] [OT:] Mirror Grinder

2010-08-26 Thread R.L. Wurdack
Projects (for me at least) tend to be a recursive phenomenon. All you can do 
is accept your destiny.

D.
- Original Message - 
From: "Kirk Wallace" 
To: "Enhanced Machine Controller (EMC)" 
Sent: Thursday, August 26, 2010 8:22 AM
Subject: [Emc-users] [OT:] Mirror Grinder


> This looks like something EMC2 could be used on:
> http://www.mirror-o-matic.com/machines.html
>
> , maybe to simplify the mechanism or allow for more sophisticated or
> randomized sweep patterns, automate grit and fluid. I have a 6" mirror
> from a 1970's project I'd like to finish. A vacuum chamber for
> aluminizing the mirror would be fun to make too, but adding projects to
> try to finish projects is not a good sign.
> -- 
> Kirk Wallace
> http://www.wallacecompany.com/machine_shop/
> http://www.wallacecompany.com/E45/index.html
> California, USA
>
>
> --
> Sell apps to millions through the Intel(R) Atom(Tm) Developer Program
> Be part of this innovative community and reach millions of netbook users
> worldwide. Take advantage of special opportunities to increase revenue and
> speed time-to-market. Join now, and jumpstart your future.
> http://p.sf.net/sfu/intel-atom-d2d
> ___
> Emc-users mailing list
> Emc-users@lists.sourceforge.net
> https://lists.sourceforge.net/lists/listinfo/emc-users
>
> 



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Re: [Emc-users] Wichita fest

2010-08-26 Thread Dave
That is the right thing to do...  I took my kids to a launch years 
ago.   It was an awesome experience to see the shuttle take off.

They will never forget it.

Dave



On 8/25/2010 5:13 PM, Sebastian Kuzminsky wrote:
> Heh, no, but i wish i was!  The research group I work with has a payload
> going up and a bunch of us are going to Cape Canaveral to support the
> launch.
>
> This time i'm bringing my wife and kids to see the launch.  Second to
> last shuttle launch!
>
>
>
> On 08/25/2010 02:44 PM, Belli Button wrote:
>
>> Are you going with?
>>
>>
>> - Original Message -
>> From: "Sebastian Kuzminsky"
>> To: "Enhanced Machine Controller (EMC)"
>> Sent: Wednesday, August 25, 2010 7:46 PM
>> Subject: Re: [Emc-users] Wichita fest
>>
>>
>>
>>  
>>> On 08/18/2010 03:54 PM, Stuart Stevenson wrote:
>>>
>>>
  I have not heard much about an EMC Fest other than the CNC Workshop. I
 am
 willing to host a meeting here again this year. I just need a week or two
 notice.


  
>>> Ooh, ooh, i want to come!
>>>
>>> Second half of November will probably work best for me, if the STS133
>>> launch doesn't slip.
>>>
>>>
>


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[Emc-users] [OT:] Mirror Grinder

2010-08-26 Thread Kirk Wallace
This looks like something EMC2 could be used on:
http://www.mirror-o-matic.com/machines.html 

, maybe to simplify the mechanism or allow for more sophisticated or
randomized sweep patterns, automate grit and fluid. I have a 6" mirror
from a 1970's project I'd like to finish. A vacuum chamber for
aluminizing the mirror would be fun to make too, but adding projects to
try to finish projects is not a good sign.
-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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