[Emc-users] ot: voltage and steppers

2015-03-28 Thread kqt4at5v
I have a question about the voltage to drive a stepper motor
12 volts works but higher voltages make the motor weaker
I am building a simple stepper driver
A nema 23 2.7 amp stepper motor and 36 volt power supply
The controls are hand held, forward ,reverse, stop, and speed
I built the controls and driver using a 12 volt battery to test
Now I completed the project and am using the 36 volt supply
The motor runs at the same speed but it is so weak I can hold the shaft and 
stall the motor
This is also the same with 36 and 24 volt batteries
With a 12 volt battery I can not stall the motor
I am using http://piclist.com/techref/io/stepper/SLAm/SLAm_bld.htm and an 
Arduino
I would be happy if someone would point out my stupidity

Richard

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Re: [Emc-users] ot: voltage and steppers

2015-03-28 Thread Dave Cole
Just a WAG..but
There is no heat sinking on that component at all in the picture.
Stepper drivers throw off some heat.. less at lower voltages.
Is the component reducing current to protect itself due to an overtemp 
situation?

Dave

On 3/28/2015 2:37 PM, kqt4a...@gmail.com wrote:
 I have a question about the voltage to drive a stepper motor
 12 volts works but higher voltages make the motor weaker
 I am building a simple stepper driver
 A nema 23 2.7 amp stepper motor and 36 volt power supply
 The controls are hand held, forward ,reverse, stop, and speed
 I built the controls and driver using a 12 volt battery to test
 Now I completed the project and am using the 36 volt supply
 The motor runs at the same speed but it is so weak I can hold the shaft and 
 stall the motor
 This is also the same with 36 and 24 volt batteries
 With a 12 volt battery I can not stall the motor
 I am using http://piclist.com/techref/io/stepper/SLAm/SLAm_bld.htm and an 
 Arduino
 I would be happy if someone would point out my stupidity

 Richard

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[Emc-users] Re-purpose or move along?

2015-03-28 Thread Andy Evans
I am looking for either some cool ideas or someone who would like to 
take a project of my (too full) hands.  I just sold off my manual sinker 
EDM and acquired a CNC sinker.  Along with the deal came an identical 
parts machine.  The folks told me that it was functional when they 
took it out of service, but over the years they have swapped out boards 
and other parts with the twin that they were still using.

It is a mid-to-late 90's Charmilles Roboform 20.  It does not have C 
axis or an electrode changer.  A picture of this machine can be had by 
googling images for the model.

I think my first choice would be to deal the machine to someone who 
would want to repurpose it and allow me to keep spares.  I would like to 
keep boards, monitor, keyboard and touchpads, probably even the axis 
motors.  I can probably do without the ballscrews, so if someone were 
looking for an XYZ platform it seems like it would be an opportunity.  
For this scenario I would let it go for very little, as it is currently 
residing under a tarp and partial overhang, blocking one garage door. 
(Assembled it is too tall to get inside.)

It could be brought back to life as its original EDM, but I can't 
guarantee all of the parts are fully functional or even there.  I 
imagine some of the boards were swapped and the faulty ones not fixed.  
It would likely get expensive.

For those of you who may not know about EDMs, their travel resolutions 
are quite accurate, but they will not be built as heavily as a milling 
machine because they typically move slow and do not encounter cutting 
loads or resistance.

With my overwhelmingly positive experience with my Linux CNC 4-axis 
creep-feed grinder, I am tempted to repurpose this myself.  I would 
probably do this if I could visualize myself completing it into a laser 
engraver.  Other ideas include perhaps a CMM or Laser Scanner.  It would 
probably make a great 3D printer, or light milling/ engraving machine.  
I am hurting for space and I am not sure my enthusiasm or need for any 
of these is sufficient.

  Do any of you have any ideas to fire up my enthusiasm, or any interest 
in acquiring the machine?  I live in Oregon.  The unit is on a pallet 
and weighs around 2000 lb.  I move things like this by renting a 
drop-bed trailer and rolling it on and off with a pallet jack.

-- 
Andy Evans
Evans Precision Tooling Incorporated
541.990.2122


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[Emc-users] Custom EMC installation?

2015-03-28 Thread Neil
Hi all,

I've been out of touch with linux for a decade now, so wondering if it 
would be relatively easy (ie: fairy well documented and fairly bug free) 
to install EMC on my own distro.  Perhaps on Ubuntu 14.04.  Essentially 
I want to get 2 things installed on the same OS... EMC and openPnP.  If 
you want to gory details, read on:

Installing openPnP was simple, and includes the required openCV, but 
that version (apparently 2.4.9) requires GLIBC 2.15.  The Debian 
distribution of EMC I have has EGLIBC 2.13  Apparently if I try to 
install a later version of GLIBC/EGLIBC, I'll break several other 
things.  OpenPnP is supposed to check and use my openCV first, so I 
(painfully) managed to install openCV over the course of a week or so, 
fixing various odd bugs/issues with openCV, cmake, and java. But openPnP 
does not seem to recognize it.  I tried openCV 2.4.10 and 2.4.9.

So my alternate plan is to install EMC2 on ubuntu 14.04 (which I lean 
towards only because I already have it installed on a different 
partition and which runs openPnP fine).  But EMC2 requires real-time 
kernel extensions, which I'm worried would be painful to install 
(haunting memories of kermel compiles from years ago ;).

Again, I point out that I'm not fluent with linux anymore.  What path do 
you think I should go with this?

Thanks.


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Re: [Emc-users] ot: voltage and steppers

2015-03-28 Thread Bertho Stultiens
On 03/28/2015 08:37 PM, kqt4a...@gmail.com wrote:
 I have a question about the voltage to drive a stepper motor
 12 volts works but higher voltages make the motor weaker
 I am building a simple stepper driver
 A nema 23 2.7 amp stepper motor and 36 volt power supply
 The controls are hand held, forward ,reverse, stop, and speed
 I built the controls and driver using a 12 volt battery to test
 Now I completed the project and am using the 36 volt supply
 The motor runs at the same speed but it is so weak I can hold the shaft and 
 stall the motor
 This is also the same with 36 and 24 volt batteries
 With a 12 volt battery I can not stall the motor
 I am using http://piclist.com/techref/io/stepper/SLAm/SLAm_bld.htm and an 
 Arduino
 I would be happy if someone would point out my stupidity


The chip uses a constant current setup using PWM. When you raise the
supply voltage then the trip-current is reached sooner and recovery may
take too long for the next PWM cycle.

The datasheet says that the off-time is between 7 and 12 microseconds.
Your high voltage level may cause a feed-through on the current-limiter
because of the increased rising flank of the current. This decreases the
on-time vs off-time and the effective current to the motor is reduced
which results in a lower torque.

The problem may be in the physical setup, where too much noise is
propagated. You should check the wiring and use an oscilloscope to check
the signals for spikes etc..


-- 
Greetings Bertho

(disclaimers are disclaimed)

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Re: [Emc-users] Cleaning machinery

2015-03-28 Thread andy pugh
On 29 March 2015 at 00:42,  richsh...@comcast.net wrote:
 Any suggestions on a degrease process?

I normally use what we call White Spirit but it sounds like you tried that.
http://en.wikipedia.org/wiki/White_spirit

-- 
atp
If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

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[Emc-users] Cleaning machinery

2015-03-28 Thread richshoop
I just bought a 1975 vintage Anayak FV2 mill, imported to the US by DoAll. It 
has so much grease, muck, and yuck on it, I need to clean it. So far I've tried 
citrus based solvent, paint thinner, automotive, parts cleaner.. Applying 
it via green and brown scotch brite pads. Any suggestions on a degrease 
process? 

- Original Message -

From: emc-users-requ...@lists.sourceforge.net 
To: emc-users@lists.sourceforge.net 
Sent: Saturday, March 28, 2015 2:44:22 PM 
Subject: Emc-users Digest, Vol 107, Issue 78 

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Today's Topics: 

1. Re: Possible New Lathe (richsh...@comcast.net) 
2. ot: voltage and steppers (kqt4a...@gmail.com) 
3. Re: ot: voltage and steppers (Dave Cole) 
4. Re: ot: voltage and steppers (kqt4a...@gmail.com) 
5. 2.6.4 to 2.6.7 update without a network connection? 
(Gregg Eshelman) 


-- 

Message: 1 
Date: Sat, 28 Mar 2015 15:24:42 + (UTC) 
From: richsh...@comcast.net 
Subject: Re: [Emc-users] Possible New Lathe 
To: emc-users@lists.sourceforge.net 
Message-ID: 
1991675046.16595850.1427556282912.javamail.zim...@comcast.net 
Content-Type: text/plain; charset=utf-8 

Boris? Obviously, an oversize Van Norman vertical mill, I'd say 7,000 lbs or 
so. 

- Original Message - 

From: emc-users-requ...@lists.sourceforge.net 
To: emc-users@lists.sourceforge.net 
Sent: Friday, March 27, 2015 11:45:16 PM 
Subject: Emc-users Digest, Vol 107, Issue 76 

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Today's Topics: 

1. Re: Converting straight lines to arcs? (andy pugh) 
2. Re: Tsudakoma TRNC-201S on a bridgeport Interact Series II? 
Crazy? (Gregg Eshelman) 
3. Re: Possible New Lathe (Gregg Eshelman) 
4. Anyone have leftovers from a 9x20 CNC conversion? (Gregg Eshelman) 
5. Re: Possible New Lathe (Gregg Eshelman) 
6. Re: Velocity closed loop + Position losed loop on an axis 
(Jon Elson) 
7. Re: Velocity closed loop + Position losed loop on an axis 
(Karlsson  Wang) 


-- 

Message: 1 
Date: Sat, 28 Mar 2015 00:36:39 + 
From: andy pugh bodge...@gmail.com 
Subject: Re: [Emc-users] Converting straight lines to arcs? 
To: Enhanced Machine Controller (EMC) 
emc-users@lists.sourceforge.net 
Message-ID: 
CAN1+YZVdhS=mnazvq02zh_qyjpfjslncriremqhknmhhrdx...@mail.gmail.com 
Content-Type: text/plain; charset=UTF-8 

On 28 March 2015 at 00:13, Gregg Eshelman g_ala...@yahoo.com wrote: 
 Will it allow saving/exporting the modified G-code file? 

It looks like that is _all_ it allows. 

-- 
atp 
If you can't fix it, you don't own it. 
http://www.ifixit.com/Manifesto 



-- 

Message: 2 
Date: Fri, 27 Mar 2015 19:57:55 -0600 
From: Gregg Eshelman g_ala...@yahoo.com 
Subject: Re: [Emc-users] Tsudakoma TRNC-201S on a bridgeport Interact 
Series II? Crazy? 
To: Enhanced Machine Controller (EMC) 
emc-users@lists.sourceforge.net 
Message-ID: 55160aa3.30...@yahoo.com 
Content-Type: text/plain; charset=utf-8; format=flowed 

On 3/27/2015 6:41 AM, Igor Chudov wrote: 
 Andy, this BP has a 30 taper spindle. It is actually quite big. 
 
 I put a servo motor (really a DC motor with encoder that I added) on the 
 knee, so the knee goes up and down easily, it is called W axis and it is 
 very handy. The vertical envelope of this milling machine is quite big. 
 
 This machine itself, a knee mill, is much bigger than the usual bridgeport, 
 it weighs at 5,000 lbs or something like that. Called Series II Interact 2. 

Ah. The Super Beetle of the Bridgeport line. Better in so many ways 
that the previous model, then for some reason they quit making it and 
went back to the original design, though somewhat adjusted/tweaked. 


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Message: 3 
Date: Fri, 27 Mar 2015 21:10:23 -0600 
From: Gregg Eshelman g_ala...@yahoo.com 
Subject: Re: [Emc-users] Possible New Lathe 
To: Enhanced Machine 

Re: [Emc-users] ot: voltage and steppers

2015-03-28 Thread Gene Heskett
On Saturday 28 March 2015 19:36:09 kqt4a...@gmail.com wrote:
 On Sat, 28 Mar 2015, Bertho Stultiens wrote:
  On 03/28/2015 08:37 PM, kqt4a...@gmail.com wrote:
  I have a question about the voltage to drive a stepper motor
  12 volts works but higher voltages make the motor weaker
  I am building a simple stepper driver
  A nema 23 2.7 amp stepper motor and 36 volt power supply
  The controls are hand held, forward ,reverse, stop, and speed
  I built the controls and driver using a 12 volt battery to test
  Now I completed the project and am using the 36 volt supply
  The motor runs at the same speed but it is so weak I can hold the
  shaft and stall the motor This is also the same with 36 and 24 volt
  batteries
  With a 12 volt battery I can not stall the motor
  I am using http://piclist.com/techref/io/stepper/SLAm/SLAm_bld.htm
  and an Arduino I would be happy if someone would point out my
  stupidity
 
  The chip uses a constant current setup using PWM. When you raise the
  supply voltage then the trip-current is reached sooner and recovery
  may take too long for the next PWM cycle.
 
  The datasheet says that the off-time is between 7 and 12
  microseconds. Your high voltage level may cause a feed-through on
  the current-limiter because of the increased rising flank of the
  current. This decreases the on-time vs off-time and the effective
  current to the motor is reduced which results in a lower torque.
 
  The problem may be in the physical setup, where too much noise is
  propagated. You should check the wiring and use an oscilloscope to
  check the signals for spikes etc..

 I do not have an oscilloscope

You may have to cultivate a friend who does have one.  As a scope user 
myself since 1951, there is no other way to measure things where time vs 
voltage or amperage needs to be measured.

 and I don't think noise is the problem 
 I am single and it is usually pretty quiet around here :)

The noise being refered to is electrical, not acoustical and steppers, 
with their built in PWM modulation in a decent driver that does regulate 
current to maintain the average, is one noisy puppy electrically, which 
is the sort of noise being referred to.

One more question though. After half an hour powered up on 12 volts, how 
does the motors temp (its gonna be hot, use an IR thermometer) compare 
with 1/2 hour powered up on 36 volts?  If its smell it hot in 10 
minutes, pull the plug, your drivers are not regulating the current 
adequately and the motor is saturated, possibly damaging the rotors 
magnetism forever  If its many degrees cooler, then the driver may be 
turning itself down to protect the driver.  If its smart enough, most of 
the lower cost drivers aren't. I have let the magic smoke out and broke 
the mirrors on quite a few allegro A-3977 based drivers. I switched to 
2M542's off fleabay about 5 or 6 years back, buying enough to switch 
them all out with one spare for the parts drawer.  Its still there, has 
not been needed.

Cheers, Gene Heskett
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Genes Web page http://geneslinuxbox.net:6309/gene

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Re: [Emc-users] Cleaning machinery

2015-03-28 Thread Dave Cole
Scrape off all you can of the heavy stuff.

http://www.ehow.com/way_5434198_homemade-engine-degreaser.html

The kerosene mix works very well on heavy grease.   Spray it on, let it 
sit, brush and wipe it off, repeat.  Dawn dishwashing soap works well 
with kerosense.  Buy big bottles of it from Sam's/Costco etc.  It works 
best when things are warm of course. Aim a space heater at the 
machine for a while and get it up to 80-90 degrees then spray it on and 
things will go much faster.
I've used that solution for years to clean up dirty engines.A cheap 
pump up tank sprayer such as used for weeds etc works fine.

Dave

On 3/28/2015 7:42 PM, richsh...@comcast.net wrote:
 I just bought a 1975 vintage Anayak FV2 mill, imported to the US by DoAll. It 
 has so much grease, muck, and yuck on it, I need to clean it. So far I've 
 tried citrus based solvent, paint thinner, automotive, parts cleaner.. 
 Applying it via green and brown scotch brite pads. Any suggestions on a 
 degrease process?

 - Original Message -

 From: emc-users-requ...@lists.sourceforge.net
 To: emc-users@lists.sourceforge.net
 Sent: Saturday, March 28, 2015 2:44:22 PM
 Subject: Emc-users Digest, Vol 107, Issue 78

 Send Emc-users mailing list submissions to
 emc-users@lists.sourceforge.net

 To subscribe or unsubscribe via the World Wide Web, visit
 https://lists.sourceforge.net/lists/listinfo/emc-users
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 emc-users-ow...@lists.sourceforge.net

 When replying, please edit your Subject line so it is more specific
 than Re: Contents of Emc-users digest...


 Today's Topics:

 1. Re: Possible New Lathe (richsh...@comcast.net)
 2. ot: voltage and steppers (kqt4a...@gmail.com)
 3. Re: ot: voltage and steppers (Dave Cole)
 4. Re: ot: voltage and steppers (kqt4a...@gmail.com)
 5. 2.6.4 to 2.6.7 update without a network connection?
 (Gregg Eshelman)


 --

 Message: 1
 Date: Sat, 28 Mar 2015 15:24:42 + (UTC)
 From: richsh...@comcast.net
 Subject: Re: [Emc-users] Possible New Lathe
 To: emc-users@lists.sourceforge.net
 Message-ID:
 1991675046.16595850.1427556282912.javamail.zim...@comcast.net
 Content-Type: text/plain; charset=utf-8

 Boris? Obviously, an oversize Van Norman vertical mill, I'd say 7,000 lbs or 
 so.

 - Original Message -

 From: emc-users-requ...@lists.sourceforge.net
 To: emc-users@lists.sourceforge.net
 Sent: Friday, March 27, 2015 11:45:16 PM
 Subject: Emc-users Digest, Vol 107, Issue 76

 Send Emc-users mailing list submissions to
 emc-users@lists.sourceforge.net

 To subscribe or unsubscribe via the World Wide Web, visit
 https://lists.sourceforge.net/lists/listinfo/emc-users
 or, via email, send a message with subject or body 'help' to
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 emc-users-ow...@lists.sourceforge.net

 When replying, please edit your Subject line so it is more specific
 than Re: Contents of Emc-users digest...


 Today's Topics:

 1. Re: Converting straight lines to arcs? (andy pugh)
 2. Re: Tsudakoma TRNC-201S on a bridgeport Interact Series II?
 Crazy? (Gregg Eshelman)
 3. Re: Possible New Lathe (Gregg Eshelman)
 4. Anyone have leftovers from a 9x20 CNC conversion? (Gregg Eshelman)
 5. Re: Possible New Lathe (Gregg Eshelman)
 6. Re: Velocity closed loop + Position losed loop on an axis
 (Jon Elson)
 7. Re: Velocity closed loop + Position losed loop on an axis
 (Karlsson  Wang)


 --

 Message: 1
 Date: Sat, 28 Mar 2015 00:36:39 +
 From: andy pugh bodge...@gmail.com
 Subject: Re: [Emc-users] Converting straight lines to arcs?
 To: Enhanced Machine Controller (EMC)
 emc-users@lists.sourceforge.net
 Message-ID:
 CAN1+YZVdhS=mnazvq02zh_qyjpfjslncriremqhknmhhrdx...@mail.gmail.com
 Content-Type: text/plain; charset=UTF-8

 On 28 March 2015 at 00:13, Gregg Eshelman g_ala...@yahoo.com wrote:
 Will it allow saving/exporting the modified G-code file?
 It looks like that is _all_ it allows.


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Re: [Emc-users] Smart little device for zeroing

2015-03-28 Thread Scott Salrin
   Thanks again for the words of encouragement the other day, guys. I've
been thinking, which has always been dangerous for me. I need to bounce my
thoughts off of some smart people, to set me straight.

First let be beg forgiveness if this is inappropriate, or if I pull this
thread off topic... It seemed dead anyway.

As I mentioned, I have not received the machine yet, so all of this is
theory at this point. The router is a Probotix Nebula, and will come ready
to make chips out of the crate, but I have a lot to learn in preparation
and trying to figure it out on my own is starting to hurt. I am having a
tool length switch installed and it will come configured with a tool
changing routine. The routine is called by a o100 command. I am also having
a 4th axis rotary installed.

This is where I am confusing myself. I haven't purchased the cam yet, but
do believe it will be vectric aspire. This means the the rotary work will
have to be wrapped around I believe the x axis, in this case, at the post
processor. I also want to use the makers guide featured in the attached
video, foe most of my work, and will need to pull off all the custom
buttons and code to make that happen.

Am I correct in thinking that all the coding I'll need to do will be in
absolute co-ordinates, and not affected by the gcode that is wrapped around
the x axis. Like if I set the rotary to be say a G55 work co-ordinate, and
run a wrapped gcode file that has tool changes in it, when a tool change
routine is called the machine will go to the tool change position, wait for
me, do the routine and go back to G55 and start running the wrapped code
again?

Or, is it going to sit there after the new tool length offset and spin the
A axis instead of travelling back the the work offset origin?

Here is a link to the code Probotix uses:
http://www.probotix.com/wiki/index.php/Automatic_Tool_Length_Sensor

I apologize for all the background, but don't know enough to know how much
info you might need, or if you get these newbie questions all the time.

I do appreciate any time taken to help,

Scott

On Fri, Mar 27, 2015 at 4:55 PM, Gene Heskett ghesk...@wdtv.com wrote:

 On Friday 27 March 2015 17:42:14 andy pugh wrote:
  On 27 March 2015 at 21:35, Scott Salrin scott.sal...@gmail.com wrote:
   I just need to find a way to make it work in linuxcnc.
 
  It isn't magic. And you won't need any C.

 Yeah, if I can write the code to do that so can he.
 I do it in pieces, like I think theres a holefinder.ngc on my web page
 that can be edited to work with that jig.

 Probably a poor tutorial, but it works well enough for drilling pcb holes
 halfway thru the board, turning the board over and drilling it half way
 from the other side with the holes meeting in the middle w/o a visible
 offset.

 Applied offsets are TBD by the user though.  Here its repeatable to under
 a thou variation.

 Cheers, Gene Heskett
 --
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  soap, ballot, jury, and ammo. Please use in that order.
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[Emc-users] Not ACME, ballscrews! Re: Anyone have leftovers from a 9x20 CNC conversion?

2015-03-28 Thread Gregg Eshelman
On 3/28/2015 8:46 AM, Gene Heskett wrote:

 I need to be finding some good ACME rod for the 9x20 CNC, motors etc.

Scratch the ACME. Today I snagged a homebuilt XY table to cannibalize 
for parts.

http://boise.craigslist.org/art/4894831991.html

Across the gantry it has a 0.37-ish rolled ballscrew with a nut threaded 
on one end, with a max OD of .247 I have the saddle channel plowed out 
to nearly that, can easily go the extra few thou to have it just 
clearing. Will run a big ballnose down the center if it needs to be 
lower down. Of course that screw will need shortened a bunch. I plan to 
give it as much cross slide travel as I can.

The other axis is a vintage Star ballscrew linear actuator made in 
1997, inside a 2x2 aluminum extrusion with a block on one side. I'll 
mount that to the side of the bed with the block down (keep the chips 
out of the open side) and make a dead simple bracket to mount from the 
side of the block to the original apron mounting holes on the saddle.

And it has motors, bleeping expensive Superior Electric Slo-Syn 200 step 
steppers. A NEMA 34 connected to the Star actuator direct drive with a 
Lovejoy and a NEMA 23 with a belt drive to the other axis. The builder 
for some reason put the large pulley on the motor.

The table is HEAVY, made of nicely put together wood. It shall become 
the new seat upon which my PLM2000 mill will set, after removal of 
everything screwed down to its top. It looks deceptively weedy in the 
photos but it's around 4 feet tall. Took three people to get it into the 
truck and we had to tilt it up on one edge then down onto the tailgate 
to lift and slide it in.

Cost? $300 cash money. :)

Some of the other parts may migrate their way into a 3D printer I'm 
wanting to build. Need to do something with the 30 feet of 40x40mm 
aluminum t-slot extrusion and various corner plates and angle brackets 
I've been given.

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Re: [Emc-users] ot: voltage and steppers

2015-03-28 Thread kqt4at5v
On Sat, 28 Mar 2015, Dave Cole wrote:

 Just a WAG..but
 There is no heat sinking on that component at all in the picture.
 Stepper drivers throw off some heat.. less at lower voltages.
 Is the component reducing current to protect itself due to an overtemp
 situation?

I have large heat sink attached and a fan


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[Emc-users] 2.6.4 to 2.6.7 update without a network connection?

2015-03-28 Thread Gregg Eshelman
Where do I download the update from 2.6.4 to 2.6.7 to sneakernet to a PC 
with the Debian Wheezy LCNC install?

I'm setting up a computer with a pair of hard drives, one for Linux and 
one for XP.

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Re: [Emc-users] 2.6.4 to 2.6.7 update without a network connection?

2015-03-28 Thread andy pugh
On 28 March 2015 at 21:44, Gregg Eshelman g_ala...@yahoo.com wrote:
 Where do I download the update from 2.6.4 to 2.6.7 to sneakernet to a PC
 with the Debian Wheezy LCNC install?

http://buildbot.linuxcnc.org/dists/wheezy/2.6-rt/binary-i386/

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Re: [Emc-users] ot: voltage and steppers

2015-03-28 Thread kqt4at5v
On Sat, 28 Mar 2015, Bertho Stultiens wrote:

 On 03/28/2015 08:37 PM, kqt4a...@gmail.com wrote:
 I have a question about the voltage to drive a stepper motor
 12 volts works but higher voltages make the motor weaker
 I am building a simple stepper driver
 A nema 23 2.7 amp stepper motor and 36 volt power supply
 The controls are hand held, forward ,reverse, stop, and speed
 I built the controls and driver using a 12 volt battery to test
 Now I completed the project and am using the 36 volt supply
 The motor runs at the same speed but it is so weak I can hold the shaft and 
 stall the motor
 This is also the same with 36 and 24 volt batteries
 With a 12 volt battery I can not stall the motor
 I am using http://piclist.com/techref/io/stepper/SLAm/SLAm_bld.htm and an 
 Arduino
 I would be happy if someone would point out my stupidity


 The chip uses a constant current setup using PWM. When you raise the
 supply voltage then the trip-current is reached sooner and recovery may
 take too long for the next PWM cycle.

 The datasheet says that the off-time is between 7 and 12 microseconds.
 Your high voltage level may cause a feed-through on the current-limiter
 because of the increased rising flank of the current. This decreases the
 on-time vs off-time and the effective current to the motor is reduced
 which results in a lower torque.

 The problem may be in the physical setup, where too much noise is
 propagated. You should check the wiring and use an oscilloscope to check
 the signals for spikes etc..


I do not have an oscilloscope and I don't think noise is the problem
I am single and it is usually pretty quiet around here :)

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Re: [Emc-users] Custom EMC installation?

2015-03-28 Thread Peter C. Wallace
On Sat, 28 Mar 2015, Neil wrote:

 Date: Sat, 28 Mar 2015 18:01:31 -0400
 From: Neil emc_d...@narwani.org
 To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
 Subject: [Emc-users] Custom EMC installation?
 
 Hi all,

 I've been out of touch with linux for a decade now, so wondering if it
 would be relatively easy (ie: fairy well documented and fairly bug free)
 to install EMC on my own distro.  Perhaps on Ubuntu 14.04.  Essentially
 I want to get 2 things installed on the same OS... EMC and openPnP.  If
 you want to gory details, read on:

 Installing openPnP was simple, and includes the required openCV, but
 that version (apparently 2.4.9) requires GLIBC 2.15.  The Debian
 distribution of EMC I have has EGLIBC 2.13  Apparently if I try to
 install a later version of GLIBC/EGLIBC, I'll break several other
 things.  OpenPnP is supposed to check and use my openCV first, so I
 (painfully) managed to install openCV over the course of a week or so,
 fixing various odd bugs/issues with openCV, cmake, and java. But openPnP
 does not seem to recognize it.  I tried openCV 2.4.10 and 2.4.9.

 So my alternate plan is to install EMC2 on ubuntu 14.04 (which I lean
 towards only because I already have it installed on a different
 partition and which runs openPnP fine).  But EMC2 requires real-time
 kernel extensions, which I'm worried would be painful to install
 (haunting memories of kermel compiles from years ago ;).

 Again, I point out that I'm not fluent with linux anymore.  What path do
 you think I should go with this?

 Thanks.


I have linuxcnc running on ubuntu 14.04 using a preemt-rt kernel
this may or may not have good enough latency for a software stepgen system
depending on your PC hardware and performance requirements

https://rt.wiki.kernel.org/index.php/RT_PREEMPT_HOWTO

has instructions for building a preemt-rt kernel (and heres a script)

cd ~
mkdir rtlinux
cd rtlinux
wget ftp://ftp.kernel.org/pub/linux/kernel/v3.x/linux-3.18.9.tar.xz
wget 
https://www.kernel.org/pub/linux/kernel/projects/rt/3.18/patch-3.18.9-rt5.patch.gz
tar -xpf linux-3.18.9.tar.xz
gunzip patch-3.18.9-rt5.patch.gz
cp patch-3.18.9-rt5.patch linux-3.18.9
cd linux-3.18.9
cat patch-3.18.9-rt5.patch | patch -p1
make xconfig
make
sudo make modules_install
sudo make install

I have a working .config here if you dont want to mess with all the kernel 
options settable with xconfig

freeby.mesanet.com/rtconfig
(move to linux source directory and rename to .config)
Note that this enables about every hardware driver you can imagine so takes a 
while to compile

and something close to this will build the uspace version of 
linuxcnc (for the preemt-rt real time kernel) from source

cd ~
sudo apt-get install git-core gitk git-gui
sudo apt-get build-dep linuxcnc
sudo apt-get install libudev-dev
git clone git://git.linuxcnc.org/git/linuxcnc.git linuxcnc-dev
cd linuxcnc-dev
git checkout 2.7
git pull
cd src
./autogen.sh
./configure --with-realtime=uspace
make
sudo make setuid
cd ..
. scripts/rip-environment






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Re: [Emc-users] Anyone have leftovers from a 9x20 CNC conversion?

2015-03-28 Thread andy pugh
On 28 March 2015 at 03:28, Gregg Eshelman g_ala...@yahoo.com wrote:
 I'll have the gearbox off my $50 9x20 but need another.

I must have one somewhere, but I don't know where it is. Probably in
my dad's rust-barn.

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Re: [Emc-users] Anyone have leftovers from a 9x20 CNC conversion?

2015-03-28 Thread Gene Heskett


On Saturday 28 March 2015 06:27:33 Gregg Eshelman wrote:
 On 3/28/2015 3:05 AM, Gene Heskett wrote:
  On Friday 27 March 2015 23:28:12 Gregg Eshelman wrote:
  I've an idea for a project involving a pair of 9x20 9-speed
  quickchange gearboxes mounted side by side, with a filler between
  and three gears to couple the output of one to the input of the
  second.
 
  I'll have the gearbox off my $50 9x20 but need another.
 
  9 speeds on one box feeding a second box with 9 speeds... I wonder
  if any combinations would be duplicates?
 
  I believe that any combo would be the same as mirroring the combo,
  eg 3rd gear on box 1 and 5th gear on box 2, would be identical to
  5th gear on box 1 and 3rd gear on box2.  So while 1st gear in both
  boxes would be a set stakes and call a surveyer slow, there would
  not be the 81 variations with no dups.
 
  To me, with the capability in LCNC to lock axis motions together, it
  made more sense to put a bigger HP treadmill motor on mine, with a
  fixed 3/1 reduction before it got to the backgear.  With a fwd only
  toroid mod to one of Jons servo amps, and an old 1500 WA phase
  linear audio amp power transformer for a motor psu, it could turn
  the spindle in a much bigger lathe than my toy 7x.  I can still get
  to 1500 rpms, not fast enough for real CSS at small diameters, but
  usable for above 0.75 OD stuff.

 I'm thinking of a much less expensive way to put a gearbox on an old
 Montgomery Ward manual lathe. One box of 9 ratios isn't as good as the
 5 and 8 position dual lever (and hard to find+expensive) Logan
 original. A New-All or one of the other 1 or 2 old brands of
 aftermarket boxes are even harder to find.

 I need to be finding some good ACME rod for the 9x20 CNC, motors etc.

I found that the Chinese rolled ballnut screws in 16mmx5mm thread size 
for the z drive were:

A) already equipt with snug felt debris wipers so I didn't have to 
enclose them for the amount of use I'd give them.

B)  Not that much more than some Nook 1/2x10 screw and a pair of their 
Bronze nuts so the backlash could be adjusted down to a thou or so.  It 
would have been north of $130 since the nuts were $50 ea.

So in comparison, Nook priced themselves out of my consideration.

In comparison to x drive with its very limited nut space under the 
crossfeed, one of our list members rescued me with  some 8mm salvaged 
takouts whose nuts had no seals and no flange so they were nominally 
9/16 in diameter and about 5/8 long.  I made a container cage that 
effectively made them about 5/8 square  7/8 long, used the mill to 
make room for that in the H saddle. Unfortunatly I have destroyed the 
cover to keep the swarf out by moving into -0.00 territory on several 
occasions, so now I can hear a dirty ball clicking once per rev but the 
motion seems fine yet. That screw in the lathes x has the original balls 
in the nut and if I get froggy this summer I'll take it apart, clean it 
up  put oversized balls in that one also.  I bought 500 on fleabay for 
a tenner. I might even redesign the cage for the felt wipers while I am 
at it. My motor is on the back, and in that direction the carrier could 
grow enough to make room for the felt wipers  maybe even a bit of wead 
eater gas line to get some oil into it occasionally like I did on the 
mill. And maybe rig a limit switch to keep from destroying the dust 
cover over the rear of the cross-slide to motor mount.

I have not been able to find Chinese screws  nuts that size on the web,
they generally are 10mm diameter minimum and all have nuts with huge 
flanges there isn't room for in this smaller stuff unless you can figure 
out how to grow an extra 1/2 between the table/base and table/table.

So I may have the last of those in captivity. Steve Stallings sold them 
to me at a give them away to get them out of his way price when I was 
looking for screws for my mill, which is also way too crowded to even 
consider the use of a flanged nut in either table drive.  I had to make 
nut containers for those too, but made these so they are packed with 
felt wipers cut from an old western hat I'd gotten terminally greasy 
from 20 years use as a hat. Seems to have worked fairly well. I made the 
nut pockets cap by making a disk with spanner drive holes, and threading 
the disk and the nut carrier at 50 tpi so I could take it up as the felt 
was crushed by the pressure. But to tighten/adjust, I still have to take 
the tables off  apart. I also put a thou bigger balls in the nuts, so 
its just under a thou for backlash when freshly snugged up.  Precise 
enough now that I can detect thermal growth as it warms up since the z 
drive is relatively long, I didn't intend to but I can take the top 
rollers of the head sled completely off the top of the post as the gear 
housing come up and hits the z drive mount above it. Extra wheelbase 
on the z sled in the form of 4 skate bearings riding the machined area 
of the post either side of the gibs solved some 

Re: [Emc-users] Possible New Lathe

2015-03-28 Thread richshoop
Boris? Obviously, an oversize Van Norman vertical mill, I'd say 7,000 lbs or 
so. 

- Original Message -

From: emc-users-requ...@lists.sourceforge.net 
To: emc-users@lists.sourceforge.net 
Sent: Friday, March 27, 2015 11:45:16 PM 
Subject: Emc-users Digest, Vol 107, Issue 76 

Send Emc-users mailing list submissions to 
emc-users@lists.sourceforge.net 

To subscribe or unsubscribe via the World Wide Web, visit 
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When replying, please edit your Subject line so it is more specific 
than Re: Contents of Emc-users digest... 


Today's Topics: 

1. Re: Converting straight lines to arcs? (andy pugh) 
2. Re: Tsudakoma TRNC-201S on a bridgeport Interact Series II? 
Crazy? (Gregg Eshelman) 
3. Re: Possible New Lathe (Gregg Eshelman) 
4. Anyone have leftovers from a 9x20 CNC conversion? (Gregg Eshelman) 
5. Re: Possible New Lathe (Gregg Eshelman) 
6. Re: Velocity closed loop + Position losed loop on an axis 
(Jon Elson) 
7. Re: Velocity closed loop + Position losed loop on an axis 
(Karlsson  Wang) 


-- 

Message: 1 
Date: Sat, 28 Mar 2015 00:36:39 + 
From: andy pugh bodge...@gmail.com 
Subject: Re: [Emc-users] Converting straight lines to arcs? 
To: Enhanced Machine Controller (EMC) 
emc-users@lists.sourceforge.net 
Message-ID: 
CAN1+YZVdhS=mnazvq02zh_qyjpfjslncriremqhknmhhrdx...@mail.gmail.com 
Content-Type: text/plain; charset=UTF-8 

On 28 March 2015 at 00:13, Gregg Eshelman g_ala...@yahoo.com wrote: 
 Will it allow saving/exporting the modified G-code file? 

It looks like that is _all_ it allows. 

-- 
atp 
If you can't fix it, you don't own it. 
http://www.ifixit.com/Manifesto 



-- 

Message: 2 
Date: Fri, 27 Mar 2015 19:57:55 -0600 
From: Gregg Eshelman g_ala...@yahoo.com 
Subject: Re: [Emc-users] Tsudakoma TRNC-201S on a bridgeport Interact 
Series II? Crazy? 
To: Enhanced Machine Controller (EMC) 
emc-users@lists.sourceforge.net 
Message-ID: 55160aa3.30...@yahoo.com 
Content-Type: text/plain; charset=utf-8; format=flowed 

On 3/27/2015 6:41 AM, Igor Chudov wrote: 
 Andy, this BP has a 30 taper spindle. It is actually quite big. 
 
 I put a servo motor (really a DC motor with encoder that I added) on the 
 knee, so the knee goes up and down easily, it is called W axis and it is 
 very handy. The vertical envelope of this milling machine is quite big. 
 
 This machine itself, a knee mill, is much bigger than the usual bridgeport, 
 it weighs at 5,000 lbs or something like that. Called Series II Interact 2. 

Ah. The Super Beetle of the Bridgeport line. Better in so many ways 
that the previous model, then for some reason they quit making it and 
went back to the original design, though somewhat adjusted/tweaked. 


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Message: 3 
Date: Fri, 27 Mar 2015 21:10:23 -0600 
From: Gregg Eshelman g_ala...@yahoo.com 
Subject: Re: [Emc-users] Possible New Lathe 
To: Enhanced Machine Controller (EMC) 
emc-users@lists.sourceforge.net 
Message-ID: 55161b9f.1080...@yahoo.com 
Content-Type: text/plain; charset=utf-8; format=flowed 

On 3/27/2015 9:08 AM, Bruce Layne wrote: 

 In communist Russia, lathe turns YOU on! 
 
 I'm looking forward to seeing your newly converted CNC lathe. I'd name 
 her Natasha. 

But then what is Boris? 


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Message: 4 
Date: Fri, 27 Mar 2015 21:28:12 -0600 
From: Gregg Eshelman g_ala...@yahoo.com 
Subject: [Emc-users] Anyone have leftovers from a 9x20 CNC conversion? 
To: Enhanced Machine Controller (EMC) 
emc-users@lists.sourceforge.net 
Message-ID: 55161fcc.9070...@yahoo.com 
Content-Type: text/plain; charset=utf-8; format=flowed 

I've an idea for a project involving a pair of 9x20 9-speed quickchange 
gearboxes mounted side by side, with a filler between and three gears to 
couple the output of one to the input of the second. 

I'll have the gearbox off my $50 9x20 but need another. 

9 speeds on one box feeding a second box with 9 speeds... I wonder if 
any combinations would be duplicates? 

I milled out the channel in the saddle last night but not as drastic as 
Denford did on the ORAC Compact 8 clone. I'll be using white acetal to 
make the nuts and replace the wee little cross slide screw with a 3/8x10 
ACME and the leadscrew with a 1/2x10 ACME. Cross slide motor out the 
back and addons made to not restrict the slide travel, not like how 
Denford cut off the rear of the slide at the nut because the ORAC had a 
plate attached to the rear of the saddle. 

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Re: [Emc-users] Velocity closed loop + Position losed loop on an axis

2015-03-28 Thread Karlsson Wang
Sounds good.


On Fri, 27 Mar 2015 20:54:31 +
andy pugh bodge...@gmail.com wrote:

 On 27 March 2015 at 20:44, Karlsson  Wang
 nicklas.karls...@karlssonwang.se wrote:
  It is possible, i can't see it anymore.
 
 As I understand it, the encoder edges are timestamped by either the
 system clock or a high-res counter in the FPGA, so at any point the
 calculation is based on the total number of edges seen and the actual
 time that the first edge seen and the last edge seen were registered.
 This allows a much more accurate calculation than just number of
 edges this servo cycle.
 
 The difference is especially marked when there are edges less often
 than once per servo thread
 
 -- 
 atp
 If you can't fix it, you don't own it.
 http://www.ifixit.com/Manifesto
 
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Re: [Emc-users] Anyone have leftovers from a 9x20 CNC conversion?

2015-03-28 Thread Gene Heskett
On Friday 27 March 2015 23:28:12 Gregg Eshelman wrote:
 I've an idea for a project involving a pair of 9x20 9-speed
 quickchange gearboxes mounted side by side, with a filler between and
 three gears to couple the output of one to the input of the second.

 I'll have the gearbox off my $50 9x20 but need another.

 9 speeds on one box feeding a second box with 9 speeds... I wonder if
 any combinations would be duplicates?

I believe that any combo would be the same as mirroring the combo, eg 3rd 
gear on box 1 and 5th gear on box 2, would be identical to 5th gear on 
box 1 and 3rd gear on box2.  So while 1st gear in both boxes would be a 
set stakes and call a surveyer slow, there would not be the 81 
variations with no dups.

To me, with the capability in LCNC to lock axis motions together, it made 
more sense to put a bigger HP treadmill motor on mine, with a fixed 3/1 
reduction before it got to the backgear.  With a fwd only toroid mod to 
one of Jons servo amps, and an old 1500 WA phase linear audio amp power 
transformer for a motor psu, it could turn the spindle in a much bigger 
lathe than my toy 7x.  I can still get to 1500 rpms, not fast enough for 
real CSS at small diameters, but usable for above 0.75 OD stuff. 

Cheers, Gene Heskett
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Genes Web page http://geneslinuxbox.net:6309/gene

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Re: [Emc-users] Possible New Lathe

2015-03-28 Thread Gene Heskett


On Friday 27 March 2015 23:30:50 Gregg Eshelman wrote:
 On 3/27/2015 10:44 AM, Gene Heskett wrote:
  On Friday 27 March 2015 11:08:18 Bruce Layne wrote:
  I'm looking forward to seeing your newly converted CNC lathe.  I'd
  name her Natasha.
 
  FWIW, I'd like to see the conversion process in pictures myself.
  Tee hee. I can see it now, a polished brass  laquer coated
  nameplate someplace obvious, engraved Natasha, and the lettering
  backfilled with hot pink paint worthy of a grand lady. At 3080 lbs,
  moving it will be a problem, and seeing how you solve that would be
  interesting too.

 Does this paint make my tailstock look fat?

Chuckle, yes...
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Cheers, Gene Heskett
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Genes Web page http://geneslinuxbox.net:6309/gene

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Re: [Emc-users] Anyone have leftovers from a 9x20 CNC conversion?

2015-03-28 Thread Gregg Eshelman
On 3/28/2015 3:05 AM, Gene Heskett wrote:
 On Friday 27 March 2015 23:28:12 Gregg Eshelman wrote:
 I've an idea for a project involving a pair of 9x20 9-speed
 quickchange gearboxes mounted side by side, with a filler between and
 three gears to couple the output of one to the input of the second.

 I'll have the gearbox off my $50 9x20 but need another.

 9 speeds on one box feeding a second box with 9 speeds... I wonder if
 any combinations would be duplicates?

 I believe that any combo would be the same as mirroring the combo, eg 3rd
 gear on box 1 and 5th gear on box 2, would be identical to 5th gear on
 box 1 and 3rd gear on box2.  So while 1st gear in both boxes would be a
 set stakes and call a surveyer slow, there would not be the 81
 variations with no dups.

 To me, with the capability in LCNC to lock axis motions together, it made
 more sense to put a bigger HP treadmill motor on mine, with a fixed 3/1
 reduction before it got to the backgear.  With a fwd only toroid mod to
 one of Jons servo amps, and an old 1500 WA phase linear audio amp power
 transformer for a motor psu, it could turn the spindle in a much bigger
 lathe than my toy 7x.  I can still get to 1500 rpms, not fast enough for
 real CSS at small diameters, but usable for above 0.75 OD stuff.

I'm thinking of a much less expensive way to put a gearbox on an old 
Montgomery Ward manual lathe. One box of 9 ratios isn't as good as the 5 
and 8 position dual lever (and hard to find+expensive) Logan original. A 
New-All or one of the other 1 or 2 old brands of aftermarket boxes are 
even harder to find.

I need to be finding some good ACME rod for the 9x20 CNC, motors etc.


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Re: [Emc-users] Anyone have leftovers from a 9x20 CNC conversion?

2015-03-28 Thread Gregg Eshelman
On 3/28/2015 3:05 AM, Gene Heskett wrote:
 On Friday 27 March 2015 23:28:12 Gregg Eshelman wrote:
 I've an idea for a project involving a pair of 9x20 9-speed
 quickchange gearboxes mounted side by side, with a filler between and
 three gears to couple the output of one to the input of the second.

 I'll have the gearbox off my $50 9x20 but need another.

 9 speeds on one box feeding a second box with 9 speeds... I wonder if
 any combinations would be duplicates?

 I believe that any combo would be the same as mirroring the combo, eg 3rd
 gear on box 1 and 5th gear on box 2, would be identical to 5th gear on
 box 1 and 3rd gear on box2.  So while 1st gear in both boxes would be a
 set stakes and call a surveyer slow, there would not be the 81
 variations with no dups.

 To me, with the capability in LCNC to lock axis motions together, it made
 more sense to put a bigger HP treadmill motor on mine, with a fixed 3/1
 reduction before it got to the backgear.  With a fwd only toroid mod to
 one of Jons servo amps, and an old 1500 WA phase linear audio amp power
 transformer for a motor psu, it could turn the spindle in a much bigger
 lathe than my toy 7x.  I can still get to 1500 rpms, not fast enough for
 real CSS at small diameters, but usable for above 0.75 OD stuff.

I'm thinking of a much less expensive way to put a gearbox on an old 
Montgomery Ward manual lathe. One box of 9 ratios isn't as good as the 5 
and 8 position dual lever (and hard to find+expensive) Logan original. A 
New-All or one of the other 1 or 2 old brands of aftermarket boxes are 
even harder to find.

I need to be finding some good ACME rod for the 9x20 CNC, motors etc.


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things parallel software development, from weekly thought leadership blogs to
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conversation now. http://goparallel.sourceforge.net/
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