Re: [Hornlist] Horn slotting characteristics

2006-06-08 Thread Weshatch
 
In a message dated 6/8/2006 3:38:52 P.M. Central Daylight Time,  
[EMAIL PROTECTED] writes:

How  important is the note slotting characteristics of
a horn in one's selection  of a horn?  Which common
factory-made horns slot wide and which ones  slot
narrow?  Thanks.

I guess mouthpieces significantly affect  the
characteristics of note slotting... (but, one thing at
a  time).



Right hand position is also a factor. If you use a hand position that is  
fairly far out of the throat, the higher notes on an 8D will focus rather  
poorly.
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Re: [Hornlist] Jon Boen's new web site

2006-05-19 Thread Weshatch
 
In a message dated 5/19/2006 9:18:29 P.M. Central Daylight Time,  
[EMAIL PROTECTED] writes:

I'm not  100% sure, but it sure looks like (and sounds like) a  Lewis.

Josh



No, it`s a Berg.
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Re: [Hornlist] Holton Horns H192 and H479

2006-05-09 Thread Weshatch
 
In a message dated 5/9/2006 8:12:38 A.M. Central Daylight Time,  
[EMAIL PROTECTED] writes:

Has  anyone played on or heard any information on these
horns?

My FA  coordinator has asked me to take a look at these
horns to see about havin  them for the district.

Allo I know is that the H192 is a Merker matic  Geyer
wrap horn. I may consider it for the HS, but not for
the MS. My  district is currently purchasing only 179
at my request since most of the  MS have single horns
in band condition, and the HS need a more  consistent
brand and a new stoc of horns.

Thanks  eveyone!

Rebecca



THe H 479 would be a much better choice for a high school, but an even  
better choice would be the H 378 or H379. Those horns are made with school bids 
 in 
mind are priced accordingly.
Wes
_www.weshatchhorns.com_ (http://www.weshatchhorns.com)  
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Re: [Hornlist] Gail Williams MP

2006-05-04 Thread Weshatch
 
In a message dated 5/4/2006 9:17:29 A.M. Central Daylight Time,  
[EMAIL PROTECTED] writes:

Who  makes the Gail Williams mouthpiece and do they have a web  site?




It`s been a while, but she played on a Schike 30B when I last played with  
her.
 
Wes
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Re: [Hornlist] Opinions on YHR-567

2006-05-01 Thread Weshatch
 
In a message dated 5/1/2006 5:02:36 P.M. Central Daylight Time,  
[EMAIL PROTECTED] writes:

I came  across a classified ad for a YHR-576 for sale for $1000, which   
seemed like a really good price to me.  The owner says they are  the  
only owner, and that it has been barely played, since they   moved to  
another horn, which is why they are looking to sell this  one.



My daughter has a YHR 567. I replaced the bell with one of the bells that I  
put on my horns, and one of my leadpipes. It was a nice playing little horn  
prior to the modifications, but it`s a really nice horn now.
 
Wes Hatch
_www.weshatchhorns.com_ (http://www.weshatchhorns.com) 
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Re: [Hornlist] Re: Appalachian Americans

2006-04-23 Thread Weshatch
I took my Appalachian American nephew to a Cousins for lunch. He thought we  
were going to a dating service.
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Re: [Hornlist] slippery high Bb

2006-02-03 Thread Weshatch
 
In a message dated 2/3/2006 12:37:52 P.M. Central Standard Time,  
[EMAIL PROTECTED] writes:

Hi - I  have a Geyer wrap double horn with a poorly slotted high Bb (concert  
Eb).

The note is too easily splattered, overshot, undershot,  etc.

My colleagues have the same experience on this horn with this same  note.

The G, Ab, A, B, and C are all solid enough - just a squirrelly  Bb.

The valves all have good compression.

I have tried different  leadpipes (Lawson, Holton, Yamaha 867, etc.) and 
different mouthpieces without  getting a satisfactory improvement.

Anyone out there have any success  with fixing this specific sort of problem?





Is this a Yamaha 667? If it is and you have to pull the tuning slide 1 1/2  
to 2" to get the pitch down, the problem is caused by the large gap caused by  
the excess pull of the tuning slide. A repairman can insert some inner slide  
tubes  into your outer slide tubes to fill the gap. Your high Bb would be  
much better.
 
Wes
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Re: [Hornlist] repair technitians

2006-01-11 Thread Weshatch
 
In a message dated 1/11/2006 5:41:58 P.M. Central Standard Time,  
[EMAIL PROTECTED] writes:

You want  a 5 degree advance at higher rpms to avoid valve
float.  Wes, is that  correct?



6 degrees at top dead center, unless you are running a small block Chevy  and 
you want to run 12 degrees.
 
Wes
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Re: [Hornlist] Re: Why do valves leak?

2006-01-09 Thread Weshatch
 
In a message dated 1/9/2006 5:56:49 P.M. Central Standard Time,  
[EMAIL PROTECTED] writes:

My  theory is, make them nice and tight and in a 
few years it will be just how  you like it.  If you make them kind of loose, 
they'll be worn out in  a few years and you'll have to have them done again.  


That was the argument that I ultimately presented at Holton. I thought  
people should have air tight valves to begin with and that they could break 
them  
in themselves, that Holton should not be selling people horns that actually had 
 10 year old valves! I showed Management the air test on my 5 year old 
Yamaha.  There was virtually zero blow by or leakage. That Yamaha was doing 
this was 
 a good selling point to Management. 
 
Wes Hatch
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Re: [Hornlist] Re: Signs of leaky checkbook?

2006-01-08 Thread Weshatch
Just before I began working at Holton , an experiment was done with Louis  
Stout. Louis Stout was as respected as Phil Farkas by Holton.
 
Horns were air tested in the testing room on a manometer. If the air test  
was below a certain level, the rotors were taken out and plated and  
refit.Management thought that was a pretty costly way to produce horns. This 
was  before 
new machinery was developed by Leblanc to make better fitting rotary  
assemblies.
 
A number of horns were air tested and the numbers were written down and put  
away.The numbers were all within the allowable range, but some were higher  
than others. Louis played each horn and rated them in order of his  preference. 
As it turned out, the horns with the lower air test were the horns  Louis 
preferred. He preferred the response and the smoothness of the horns with  the 
lower air tests over the higher air tests.
 
A friend of mine was going to buy a Geyer. He took it to be checked out by  a 
very reputable repair man. He was advised to have the valves rebuilt because  
they were not as tight as they could have been. My friend negotiated a lower  
price for the horn and bought it. He then had the valves rebuilt , and 
confided  that the horn played no better with the valve rebuild. The horn 
played 
great  before the rebuild and no better after.
 
Not to say that valve rebuilds are ever unnecessary, but a little leakage  
seems to be not so critical.
 
Wes
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Re: [Hornlist] Why do valves leak?

2006-01-08 Thread Weshatch
In a message dated 1/8/2006 9:40:32 P.M. Central Standard Time,  
[EMAIL PROTECTED] writes:

I try to  convince 
my students NOT to buy Al Cass oil as I read the comments by Wes  
Hatch that Al Cass will gum up Holton Valves. 
 
I`m not sure that that is what I meant. Oil formulated for piston valves  
will eventually gum up rotary valves because oil formulated for pistons have  
wetting agents in them that allow valve oil to adhere longer to the surface of 
a  
piston. Pistons slosh the oil down and out of the casings, whereas when valve 
 oil for pistons is used on rotary valves the oil can collect at the bottom 
of  the casing and gum up the action. I`m not sure what the formulation for 
Cass oil  is. If it has wetting agents ( sometimes synthetic sperm whale oil ) 
then  Cass will likely gum up rotors. I know that Holton Valve oil and Holton 
Rotary  oil is different. Holton Rotary oil is 100% filtered kerosene, and  
Holton valve oil is kerosene with synthetic sperm whale oil added for  
adhereing 
better to the pistons.
 
Sorry for any confusion.
 
Wes Hatch
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Re: [Hornlist] Bach b1102

2005-12-22 Thread Weshatch
 
In a message dated 12/22/2005 11:17:53 P.M. Central Standard Time,  
[EMAIL PROTECTED] writes:

If the  Bach is new, it is made by Yamaha: I don’t know exactly, which of the 
Yamaha’s  it is
equivalent to, but it hardly is one of the pro-level  models.




Bach used two Yamaha horns. One is the 567 and the other is the  668N
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Re: [Hornlist] Hornlist] worst piece of music!

2005-12-21 Thread Weshatch
 
In a message dated 12/21/2005 7:32:54 A.M. Central Standard Time,  
[EMAIL PROTECTED] writes:

>  But, then, you must have played the band transcription of Till
>  Eulenspiegel's Merry Pranks in which the arranger put all the themes =
>  back ON THE BEAT

So far I have missed-out on that opportunity and, now  that I am aware
of it, will endeavor--vehemently--to continue  thusly.



And the low C is doubled in the baritone.
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Re: [Hornlist] Pitch change off the leg

2005-12-07 Thread Weshatch
 
In a message dated 12/7/2005 7:16:08 A.M. Central Standard Time,  
[EMAIL PROTECTED] writes:

Can  anyone out there explain why the intonation is lower when playing off
the  leg than when resting the bell on the leg?




Maybe in your case your hand position changes a little when you raise the  
horn , and your hand closes off a bit.
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Re: [Hornlist] Re: Buescher horns

2005-10-16 Thread Weshatch
In a message dated 10/16/2005 3:14:21 P.M. Central Daylight Time,  
[EMAIL PROTECTED] writes:

I  
think only King actually made their own rotary valves up until Conn also  
started 
making their own in the 30s. 
 
I`m not sure who the first US manufacturer was to make their own  valves, but 
I think Conn was the first company in the US to make tapered valves  with 
tapered bearings.
 
Wes
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[Hornlist] web site

2005-10-10 Thread Weshatch
Hi all,
I have added a " News" section to my web site listing recent sales and  
orders of horns.
 
Thanks!
Wes Hatch _www.weshatchhorns.com_ (http://www.weshatchhorns.com)  
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Re: [Hornlist] disrespect in the section

2005-10-06 Thread Weshatch
 
In a message dated 10/6/2005 9:30:13 P.M. Central Daylight Time,  
[EMAIL PROTECTED] writes:

We had a  superb method, used once in every single case.
Catch the boy, pants down  & polish his ass with black shoe
polish, really polishing by a brush.  But do not forget,
putting a (potatoe) sack over his head first. He will  have a
hell, removing the black "ass". But you & your friends
should  take care, not to hurt him. This is the rough antic
educational method, a  very successful method for special
individuals.



Ha, I guess pinning his hand to the bar with an ice pick and then  strangling 
him with piano wire is too severe.
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Re: [Hornlist] horn broken - This is awful advice

2005-09-28 Thread Weshatch
 
In a message dated 9/28/2005 2:19:11 P.M. Central Daylight Time,  
[EMAIL PROTECTED] writes:

Brasso  is a very mile abrasive but there is a fine chance that the
abrasive will  stay in the horn and work on the valves for months


How true!! When I was in the Army there was always the story about someone  
putting Brasso in the crank case of some not so nice person`s car. The Brasso  
was slow working but effective over the long haul for ruining an engine. By  
the time the problem was identified, so much time had elapsed that it was  
difficult to diagnose the cause. The perfect crime!
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Re: [Hornlist] Tuning pitch of "A"

2005-09-04 Thread Weshatch
 
In a message dated 9/4/2005 12:08:14 P.M. Central Daylight Time,  
[EMAIL PROTECTED] writes:

US  Orchestras tune to 440. Many orchestras shift to 442 by the end of  the
concert though.



Mary Gingrich was complaining to me once that when ever her husband, Dan,  
played one of her horns he left all the slides pushed in, because the CSO tunes 
 
to A=446.
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Re: [Hornlist] Horn Grease

2005-08-23 Thread Weshatch
 
In a message dated 8/23/2005 3:57:07 P.M. Central Daylight Time,  
[EMAIL PROTECTED] writes:

Actually, it's probably virtually identical to Ultra-Pure Candle and  Lamp 
Oil, which many of us have used for valve oil for many years.   In fact, I 
suspect that most valve oils are exactly that, perhaps with a  smidge of this 
or that added to it, and I know that brass manufacturers  have used it.




That`s true. When Alan Baer, now tuba with the NY Phil was still in  
Milwaukee I told him about lamp oil. He went out and bought a quart for under  
$2.00 
and as far as I know still uses it.
 
Wes
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Re: [Hornlist] What Holton uses for grease

2005-08-21 Thread Weshatch
 
In a message dated 8/21/2005 10:43:10 A.M. Central Daylight Time,  
[EMAIL PROTECTED] writes:

Corn  oil?  Corn starch?





Sorry, no. Should I tell now?
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Re: [Hornlist] What Holton uses for grease

2005-08-21 Thread Weshatch
 
In a message dated 8/21/2005 2:00:30 A.M. Central Daylight Time,  
[EMAIL PROTECTED] writes:

A good  midwestern company might use...

corn syrup?



Close, but nope.
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Re: [Hornlist] What Holton uses for grease

2005-08-20 Thread Weshatch
 
In a message dated 8/20/2005 11:32:37 P.M. Central Daylight Time,  
[EMAIL PROTECTED] writes:

OK,  let's try something  not-so-weird...

Vaseline?



No, but the grease they put in the case is pretty much vaseline. It`s a  
combo slide and cork grease but really much better  corks.
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Re: [Hornlist] Re: slow music

2005-08-20 Thread Weshatch
 
In a message dated 8/20/2005 9:29:32 P.M. Central Daylight Time,  
[EMAIL PROTECTED] writes:

butter?



I think that was under the same category as cheese.  Nope
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Re: [Hornlist] Re: slow music

2005-08-20 Thread Weshatch
 
In a message dated 8/20/2005 9:14:44 P.M. Central Daylight Time,  
[EMAIL PROTECTED] writes:

Could  they be like the paisan's at Kalison and use olive  oil?




Makes sense, but nope.
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Re: [Hornlist] Re: slow music

2005-08-20 Thread Weshatch
 
In a message dated 8/20/2005 4:58:20 P.M. Central Daylight Time,  
[EMAIL PROTECTED] writes:

I'll  take a guess at STP.

Paul Mansur




Nope.
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Re: [Hornlist] Re: slow music

2005-08-20 Thread Weshatch
 
In a message dated 8/20/2005 1:46:46 P.M. Central Daylight Time,  
[EMAIL PROTECTED] writes:

I'll  bite at the hint. Lanolin.

Phil Jacobs





They used lanolin before this grease. The lanolin worked too well and hid  
slide fit problems.
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Re: [Hornlist] What Holton uses for grease

2005-08-20 Thread Weshatch
 
In a message dated 8/20/2005 12:12:25 P.M. Central Daylight Time,  
[EMAIL PROTECTED] writes:

Considering their location I would guess cheese.

Did I  win?



You`re a winner, Leonard, but not in this case!
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Re: [Hornlist] Re: slow music

2005-08-20 Thread Weshatch
 
In a message dated 8/20/2005 7:14:04 A.M. Central Daylight Time,  
[EMAIL PROTECTED] writes:

STP?
Boat trailer wheel bearing grease?

Paul  (who has  used bothnot simultaneously)



nope
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Re: [Hornlist] Re: slow music

2005-08-19 Thread Weshatch
In a message dated 8/19/2005 10:12:59 P.M. Central Daylight Time,  
[EMAIL PROTECTED] writes:

When the  oil evaporates, the grease will still be in there.  
 
That is so true. The big problem with lanolin used as tuning slides is that  
the lanolin can get washed into the valves. The valves work fine until the 
valve  oil evaporates or gets blown through, and a film of lanolin is left on 
the 
 surface of the rotor.
 
Bonus question.  What does Holton use for slide grease when the horns  are 
assembled at the factory?
 
Wes Hatch   _www.weshatchhorns.com_ (http://www.weshatchhorns.com)  



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Re: [Hornlist] advice,please

2005-08-15 Thread Weshatch
 
In a message dated 8/15/2005 1:19:50 P.M. Central Daylight Time,  
[EMAIL PROTECTED] writes:

Very hot  greetings from Florida! I have a question and need some input. I've 
played  first chair for 8-9 years in a community orchestra. Last year we got 
a new  conductor who instituted a schedule whereby we are to rehearse the day 
of a  concert. Concert is at 3, rehearsal from 1-2pm,though it often runs to  
2:30pm.
Very rough on the "lip" even though I try to take it easy and save  best 
efforts for actual concert. To me this is very unprofessional,as I think  the 
time 
to learn what we need to know is at the four regular weekly  rehearsals.  Any 
thoughts?




I play in an orchestra that does exactly that. My assistant plays 90% of  the 
rehearsal and gets principal pay for the rehearsal. I play my solos and  
pretty much watch the music go by.
 
Wes Hatch .  _www.weshatchhorns.com_ (http://www.weshatchhorns.com)
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Re: [Hornlist] Pros vs. Amateurs

2005-08-09 Thread Weshatch
In a message dated 8/9/2005 4:35:29 P.M. Central Daylight Time,  
[EMAIL PROTECTED] writes:

I have a  slightly different take and language for a similar observation:  my 
 
experience has been that those who are half-way up the ladder and who are  
stuck there or are on the downward side of the ladder,
 
Be kind to the people you meet on the way up, because you`ll meet the same  
people on the way down.

 
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Re: [Hornlist] valve care part 19,345

2005-08-07 Thread Weshatch
 
In a message dated 8/7/2005 8:25:04 P.M. Central Daylight Time,  
[EMAIL PROTECTED] writes:

How do  you empty the water from around the change valve on a Geyer model and
worse  yet, HOW do you get oil INTO the change valve on a Geyer  Model?



You pull your F slide out and turn the horn counter clock wise. Or, rotate  
the horn several times clock wise and let the water come out the bell. I oil my 
 4th valve by putting oil down the tuning slides and turning so the oil goes 
into  the 4th valve/
 
Wes
_www.weshatchhorns.com_ (http://www.weshatchhorns.com)  
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Re: [Hornlist] the "other" marching horn

2005-08-04 Thread Weshatch
 
In a message dated 8/4/2005 10:06:19 P.M. Central Daylight Time,  
[EMAIL PROTECTED] writes:

Has  anyone here used a Baritone as a Marching
Horn?



I marched with a baritone when I was in an army band,but not as a sub for  
horn.
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Re: [Hornlist] Coins as lever extensions, now HR

2005-06-22 Thread Weshatch
 
In a message dated 6/22/2005 4:15:16 P.M. Central Daylight Time,  
[EMAIL PROTECTED] writes:

That  makes me wonder -- do tuba players ever use USA quarters as  
touch-pieces  on the valve-levers of rotary-valve tubas?

If  so, I know  why.

But if not, why not?



Most tuba players don`t have four quarters to their  name!
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Re: [Hornlist] For the repairpeople

2005-06-13 Thread Weshatch
 
In a message dated 6/13/2005 2:39:38 P.M. Central Daylight Time,  
[EMAIL PROTECTED] writes:

it  possible to remove a lever type spit valve from a leadpipe, and
install an  amado push button type instead? Or is the hole  different...?



The hole for the lever water key is usually much larger. If you put an  Amado 
over it , leaking will occur.
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Re: [Hornlist] RE: wrong list

2005-05-21 Thread Weshatch
In a message dated 5/21/2005 10:03:18 A.M. Central Daylight Time,  
[EMAIL PROTECTED] writes:

I  understood also, that
if this excess solder is removed by aggressive  chemicals,
these must be neutralized extremely well. 
 
Holton used a deleading solution to remove the excess solder. After soaking  
in the solution, the horn was then bright dipped and then dipped in a solution 
 of baking soda to neutralize the bright did. The horns were also put in a 
tank  of solution and reverse current was used to remove all the chemicals and  
deposits inside the horn. Most of these processes were withheld from Yamaha 
when  they toured Holton.
 
Wes Hatch
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Re: [Hornlist] Holton's German design team

2005-04-24 Thread Weshatch
 
In a message dated 4/24/2005 7:50:42 P.M. Central Daylight Time,  
[EMAIL PROTECTED] writes:

Sorry,  but I don't have any idea what they started from.  I've always 
been  amazed that they did not start with Phil's Geyers as  models.





Hi,
Phil told us at Holton that he had too much respect for Geyer to copy his  
horn while Geyer was alive, and too much respect for Geyer not to copy his horn 
 
after Geyer`s death.
Measurements and drawings were made of one of Phil`s Geyer horns.
 
Wes
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Re: [Hornlist] From The Oriental Schmidt House...YHR 863

2005-04-22 Thread Weshatch
 
In a message dated 4/21/2005 11:20:01 P.M. Central Daylight Time,  
[EMAIL PROTECTED] writes:

Bill  Barnewitz played on one as did my teacher
in undergrad.  My teacher  sold his, but I heard from a friend at NW that Mr.
Barnewitz still plays on  it sometimes.  My undergrad teacher sold his to a
student because he  was playing his triple pretty much all the time.  I think
Mr.  Barnewitz did his FunctionLust cd on the 863.  Sounds fantastic either  
way


 
Bill now plays a Yamaha triple. He sold his 863 to Bill Cowart, 2nd horn  
with the MSO , who in turn sold his Geyer. Bill C. says that the 863 is the 
horn  
he had always been looking for.
 
Wes
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Re: [Hornlist] Help! Need H.R. Jokes/Humor

2005-03-23 Thread Weshatch
 
In a message dated 3/23/2005 10:50:32 P.M. Central Standard Time,  
[EMAIL PROTECTED] writes:

Our Horn  Ensemble's annual Spring Concert falls on April 1 (April  Fool's 
Day)  and I would appreciate any horn related jokes or  humorous suggestions 
to  
add a little fun to the program.




How about Mozart`s "Musical Joke"?
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Re: [Hornlist] Custom VS. Non Custom Yams

2005-03-21 Thread Weshatch
 
In a message dated 3/21/2005 9:46:31 P.M. Central Standard Time,  
[EMAIL PROTECTED] writes:

In all  due respect, while the non-custom Yamahas IMHO are good horns, they
don't  really compare to the custom models.  And I would think most people  
would
agree.  Moreover, the consistency on their custom models are  pretty tight. 
Having owned an 863, a 668V, now a 667V, and having played  my undergrad
studio's 881 descant extensively, I found that different horns  of the same
model were very very close to identical.  (Yes there were  two 863's in the 
same
room!  One now is played by a freshman at UW  Madison who placed first in 
their
fall orchestra auditions!)   

Does anyone else notice a $2,000 difference in the custom  models?




I recently did a conversion on a YHR 667. I installed a one-piece Sandner  
bell and my leadpipe. The horn plays and sounds great. 
 
Wes
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Re: [Hornlist] Acid cleaning for valves?

2005-03-12 Thread Weshatch
 
In a message dated 3/12/2005 1:09:38 P.M. Central Standard Time,  
[EMAIL PROTECTED] writes:

And I  did tell her not to have it chem-cleaned for at least a year after   
this. I didn't get the valves very shiny, just  clean.




One thing to consider is that the casings are equally corroded, as is the  
inside of the horn. That`s why it is best to do a complete chem clean, either  
ultrasonic or a chem clean that does not involve acid. Muriatic acid, HCL or 
any  other kind of aggresive acid is bad news. There is a shop in my area that 
uses  an acid for cleaning. It may not show much removal of brass once or 
twice, but  in the case of a school owned horn that has been cleaned every 
summer 
for five  years or more, the valves are shot. I add to making my living by 
rebuilding  valves that have come out of that shop.If you don`t have an 
ultrasonic 
cleaner,  there are commercially available decalcifying solutions that do a 
very good job  of chem cleaning without removing brass.
 
Wes
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Re: [Hornlist] Acid cleaning for valves?

2005-03-12 Thread Weshatch
Another route, although not as fresh smelling as lemon juice, is to boil  the 
rotors in vinegar.Other than that, CLR works very  well.
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Re: [Hornlist] My first Acid cleaning of valves

2005-03-11 Thread Weshatch
In a message dated 3/11/2005 8:21:01 P.M. Central Standard Time,  
[EMAIL PROTECTED] writes:

Actually, I decided to do some research and give it a go. I went out to  the  
hardware store and bought some heavy duty Rubbermaid containers  (one for the 
 
acid bath, the other for the neutralizer), and baking  soda and Muriatic 
acid,  
and rubber gloves.

I can say that the  stuff works well, but you have to be  extremely careful 
to 
do it in a  well ventilated area,  and just to make sure I didn't put the 
acid  
everywhere I just dipped my gloves  in the neutralizer (baking soda  and 
water) every now and then. Those vapors,  even if you get the  slightest 
whiff of 
them, can really be bad, and could  probably kill  you if you got enough of 
it. 
Also, the fizz from neutralization of   the acid is quite cool to watch and 
listen to.

I also re-fitted the  valves afterwards and I can say that they work a lot  
better than how  it used to be. Although, it's still a little sluggish 
compared  
to my  Schmid, but is that normal on a Yamaha 668? I know some horns have  
valves  that are almost too quick and light and some that are built a  little 
slower 
and  heavier. I also noticed a tiny bit (less than a  quarter millimeter or 
so) of  vertical play in the valves too before  and after refitting, so I 
wonder 
if that  is supposed to be there or  not?

Anyways, after I give her the horn back I'm going to definitely  tell her to  
not have a chem-clean on the valves for at least a year.  

All in all though, I'd say it was a good job for a first try. I'm just  glad  
I did my research before I attempted it - there's a lot of room  to make 
plenty 
of mistakes with such a  job.

-William


___
William, I take the risk of offending you, but you might want to reconsider  
acid dipping other people`s valves if you need to ask this many questions on 
how  to do it.
 
Wes Hatch



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Re: [Hornlist] Happy Birthday!

2005-03-09 Thread Weshatch
Happy Birthday Walter! May you live for hundreds of more years, the horn  
world needs you!
 
Wes Hatch
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Re: [Hornlist] Another trype of scam

2005-02-18 Thread Weshatch
 
In a message dated 2/18/2005 5:11:26 A.M. Central Standard Time,  
[EMAIL PROTECTED] writes:

The  market for other brasses like cornets, trumpets, flugelhorns,  valve
trombones, and baritones since a few years have been polluted with  terribly
bad Indian made instruments. Some of them under the almost correct  brand
name of Bessons of London.




Besson just recently opened a factory in India.
 
Wes
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Re: [Hornlist] Hoyer rotor bumpers

2005-01-06 Thread Weshatch
 
In a message dated 1/5/2005 11:25:57 P.M. Central Standard Time,  
[EMAIL PROTECTED] writes:

I've  done an 
online search for O-rings and have found plenty of manufacturers  of 
them, but I don't know if any of them would be suitable as raw  material.


 
Hi,
The Yamaha bumpers are very good and fit the stop plates on a Hoyer.
 
Wes
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Re: [Hornlist] Scales and Juggling a Soccer ball and fear

2004-09-17 Thread Weshatch
In a message dated 9/17/2004 5:24:11 PM Central Daylight Time, 
[EMAIL PROTECTED] writes:
Initially I think you asked the wrong question. The question should be once 
you have gained proficiency in all major and minor scales and there 
respective 
arpeggios
do you continue to diligently practice them? If you do why do you continue 
down this path. If you don't why not and what do you practice?

I continue to play scales, primarily as part of my warm up.When playing any 
kind of music I invariably come across a scale  or part of a scale. It`s nice 
to have the passage already under my fingers so that I can look ahead and 
concentrate on other aspects of playing the piece.

Wes Hatch
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Re: [Hornlist] melody Tchaikovsky 5?

2004-09-14 Thread Weshatch
Does anyone remember the Dubochet brandy commercial? It used the can can 
music from Orpheus in His Underwear, I mean Underworld.
" Do be sure it`s Dubochet, blah blah blah blah blah blah blah".

Wes
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Re: [Hornlist] Holton H105

2004-09-09 Thread Weshatch
In a message dated 9/9/2004 8:36:06 PM Central Daylight Time, 
[EMAIL PROTECTED] writes:
What is everyone's take on the Holton H105, formally the H104 Tuckwell  model 
with the interchangable lead pipes? 
Upon talking to people in the assembly department at Holton, it`s still the 
same horn. It`s just not associated with Tuckwell anymore.

Wes
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Re: [Hornlist] Valve Cleaning Class

2004-09-09 Thread Weshatch
In a message dated 9/9/2004 8:22:59 PM Central Daylight Time, 
[EMAIL PROTECTED] writes:
Ah. Well I don't have a massive ultrasonic cleaner. However that doesn't mean 
I do not wash the valve casings when I ultrasonically clean the valves. The 
cleaner is only big enough to clean the valves.

Basically I just clean it with soap and water. It seems to work fine. 
Besides, why would my valve casings be corroded and dirty? My horn is pretty 
much 
spotless, I'm proud to say. There is zero corrosion anywhere.
Makes good sense. I was just wondering about the horns of the people who will 
be in your class. It`s been my experience with horns that I repair, that if 
the rotors are corroded, the casings are at least that bad.I have band 
directors put on the repair tag," minimum pc, no chem clean". It`s a real mess!.

Wes
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Re: [Hornlist] Valve Cleaning Class

2004-09-09 Thread Weshatch
In a message dated 9/9/2004 12:27:48 PM Central Daylight Time, 
[EMAIL PROTECTED] writes:
Who said I did that?
I guess you implied it by saying you were taking the valves out of their 
horns and cleaning them ultrasonically. I didn`t read anything in your post about 
cleaning the horn at the same time. I guess I was confused.

Wes Hatch
BS MM DM
Repair tech and horn maker
10 years at Holton as Foreman of assembly 
Tester at Holton 10 years
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Re: [Hornlist] Valve Cleaning Class

2004-09-09 Thread Weshatch
When you clean the rotors and then put them back into a dirty horn with 
corroded casings, isn`t that a little like changing a very dirty diaper but not 
washing off the little hinder?

Wes
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Re: [Hornlist] Valve Cleaning Class

2004-09-08 Thread Weshatch
In a message dated 9/8/2004 8:50:45 PM Central Daylight Time, 
[EMAIL PROTECTED] writes:
Yup. Most of the cheaper valves that are not numbered are usually brass. 
Brass is soft, and a small mark can easily be made with the business end of a 
steel screwdriver.
Ouch! The rotors in my Meinlschmidt valve section are brass, and so was a 
Hill horn I recently cleaned.
Wes
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Re: [Hornlist] Valve Cleaning Class

2004-09-08 Thread Weshatch
In a message dated 9/8/2004 7:27:05 PM Central Daylight Time, 
[EMAIL PROTECTED] writes:
One other consideration with this is that lamp oil is not manufactured to be 
used as a lubricant. No matter how 'pure' the label says the stuff is, you're 
still buying oil that is cheap enough to be sold for a few dollars for 24 
ounces of the stuff.
Most lamp oils are 100% pure, filtered, deoderized kerosene.Holton rotary oil 
and others, like Cass oil are also 100% pure, filtered deoderized kerosene.

Wes
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Re: [Hornlist] Valve Cleaning Class

2004-09-08 Thread Weshatch
In a message dated 9/8/2004 7:27:05 PM Central Daylight Time, 
[EMAIL PROTECTED] writes:
Why oil the rest of the horn when you 
only need to oil the valves? 

If you ever remove an old branch or tuning slide bow and cut it with a saw, 
you can see just how green and corroded the inside can get. A light film of oil 
will protect the inside of the tubing from being eaten away by acids.

Wes
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Re: [Hornlist] Valve Cleaning Class

2004-09-08 Thread Weshatch
In a message dated 9/8/2004 6:35:26 PM Central Daylight Time, 
[EMAIL PROTECTED] writes:
For the full cleaning, I suggest to only work on 1 valve at a time, that
way parts don't get swapped, and there are intact valves to show how they
are supposed to be re-assembled...
Most valves are numbered, as are the bearing plates. Yamaha marks each rotor 
and bp with a corresponding dot/dots, and the one Eastman horn I had the 
displeasure of working on had no markings of any sort.

Wes
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Re: [Hornlist] Replating of valves

2004-09-04 Thread Weshatch
In a message dated 9/4/2004 1:51:52 PM Central Daylight Time, 
[EMAIL PROTECTED] writes:
A valve should be lapped for only the
distance it needs to travel.  


Could you clarify this, please?

WH
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Re: [Hornlist] Jaw Pain

2004-07-10 Thread Weshatch
Hi,
My wife has TMJ, and her dentist and doctors could not diagnosis it. After 
years of pain and discomfort she went to an orthodontist who took about thirty 
seconds to tell her she had TMJ. Apparently, sometimes, brace work will 
straighten the teeth by moving the jaw out of alignment. I also had a very promising 
student who had her wisdom teeth extracted and developed TMJ.

You can take my medical advice with a grain of salt, but you might want to 
see a reputable Orthodontist.

Wes
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Re: [Hornlist] Goodbye Leblanc

2004-07-10 Thread Weshatch
In a message dated 7/9/2004 10:41:12 PM Central Daylight Time, 
[EMAIL PROTECTED] writes:
maybe Selmer will begin assembling the holtons in Mexico or "Texas" again, 
Actually, Selmer had nothing to do with Conn moving to Texas. The C.G. Conn 
company did that one on their own.They moved to Abilene, on the advice of Ben 
Thompson, because there was a practically new facility that Reynolds left 
behind when they went bankrupt. The Conn company was then bought out by Dan Henken 
who ran the company into the ground by trying to make horns out of the 
horribly made parts that were being made by inexperienced workers.

Wes
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[Hornlist] Goodbye Leblanc

2004-07-08 Thread Weshatch
Hi,
Just a note-- Leblanc is being purchased by Selmer.

Wes
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Re: [Hornlist] My Conn 8D Serial Number

2004-05-13 Thread Weshatch
In a message dated 5/12/2004 11:24:43 PM Central Daylight Time, 
[EMAIL PROTECTED] writes:
On the second valve casing, there is this number: 37 215524


Hi,
The number 37 isn`t part of the serial number, it`s the lot number the valves 
were made in. That serial number indicates that it was made in Eastlake, at 
the King factory.

Wes
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Re: [Hornlist] Geyer Trademark?

2004-04-24 Thread Weshatch
In a message dated 4/24/2004 2:50:04 PM Central Daylight Time, 
[EMAIL PROTECTED] writes:
That's another "urban legend".  For the full story on the "Happy Birthday"
copyright go to
www.snopes.com/music/songs/birthday.htm  

Thanks again for the great work on the horn.
Wait, urban legend? You mean that someone bringing home a sewer rat from 
Mexico thinking it was a stray dog isn`t true either!

You`re welcome Steve. It`s always a pleasure to work on one of your horns.

Wes
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Re: [Hornlist] Geyer Trademark?

2004-04-24 Thread Weshatch
In a message dated 4/24/2004 11:12:15 AM Central Daylight Time, 
[EMAIL PROTECTED] writes:
As an addendum,   I think you are off the mark. The trademark is irrelevant
to how anyone makes their horns. This is an application for a trademark not
a patent, isn't it?
You might be missing Bob`s point. If someone patents the name Geyer, no maker 
will be able to use that name in association with their own instrument 
without paying a royalty.For instance, Holton, Yamaha, Conn, and custom makers will 
not be able to refer to their horns as a Geyer style horn without paying for 
that privilege.
I`ve heard that John Lennon copy righted "Happy Birthday" and that is why 
chain restaurants sing those hokey birthday songs instead of Happy Birthday".
Wes Hatch
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Re: [Hornlist] Factory Defects and Horn Brands

2004-03-30 Thread Weshatch
In a message dated 3/30/2004 10:47:29 PM Central Standard Time, 
[EMAIL PROTECTED] writes:
OK.  the 176 used to be a brass Farkas with medium throat.
The H176 was a model used  in 1976 for the Bicentenial. It had a large throat 
red brass bell with the Liberty Bell engraved on the bell.

Wes
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Re: [Hornlist] Yamahas + factory work

2004-03-29 Thread Weshatch
In a message dated 3/29/2004 3:27:10 PM Central Standard Time, 
[EMAIL PROTECTED] writes:
Another aspect of instrument factory work in the US is that workers are 
paid "piecework" meaning you get paid per each item you finish, thus the 
incentive is to work as fast as possible to make more money. 
That is true in a lot of companies. Holton, however, does not do that. They 
did at one time, prior to 1980, but stopped because quality was taking a big 
loss.The Tester before me was met in the parking lot and threatened by some 
employees who said he was rejecting too many horns and costing them money. Shortly 
after that Vito did away with piece work.

Wes
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Re: [Hornlist] Superslick Key and Rotor Oil

2004-03-06 Thread Weshatch
In a message dated 3/6/2004 12:25:29 PM Central Standard Time, 
[EMAIL PROTECTED] writes:
Has anyone tried the superslick key and rotor oil? I did one time, and 
it worked for about 5 minutes, then it started getting *REALLY* sluggish
Hi,
That oil is to be used only on the bearings( spindles). 
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Re: [Hornlist] Wierd instruments

2004-01-17 Thread Weshatch
In a message dated 1/17/2004 2:25:09 PM Central Standard Time, 
[EMAIL PROTECTED] writes:
It's a Ludwig. It has a trumpet mouthpiece, but it is the length and 
bore of a trombone, with what appears to be a trombone bell. The 
configuration is generally like a trumpet, but it has one piston 
valve operated by one hand and a rotary valve operated by the oth
Sounds like a bugle
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Re: [Hornlist] Holton quality, especially H200

2003-09-25 Thread Weshatch
In a message dated 9/25/2003 11:35:06 AM Central Daylight Time, 
[EMAIL PROTECTED] writes:
I'm also interested in your opinion regarding Holton quality in general and 
especially for the H200. Is it safe to buy that horn as a special delivery 
without testing, for exampel over the internet?
Hi,
Holton makes less than 50 of these a year and there is always a wait.If you 
can get a new one now you should probably buy it. Otherwise get on the waiting 
list and contact Dave Surber at Leblanc and arrange to go to the warehouse 
when they have several.

Wes Hatch
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Re: Changing lightbulbs (was Re: [Hornlist] HORN JOKES)

2003-08-04 Thread Weshatch


Q.  What dos a soprano say after sex?

A. Wow! Who are all you guys?!
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[Hornlist] Getting a job at Holton

2003-07-26 Thread Weshatch
In a message dated 7/26/2003 6:25:18 PM Central Daylight Time, 
[EMAIL PROTECTED] writes:

> To suggest that Wes did not do well as a performer in the music business
> is NOT at all what the intention of my post was. I apologize, Wes, I
> didn't mean for it to sound that way, I know you're a fabulous horn
> player; please don't take it that way! I hope I have not insulted you.
> 

Hi,
I am in no way insulted! For any who are interested, a few paragraphs on how 
I got a job at Holton.
When I finished grad school I played for 4 1/2 months with the American Wind 
Symphony. While touring with the group I fell in love with the flutist with 
the WW quintet in which I played. After the tour was over I was jobless and 
homeless, so I moved closer to where my lady friend  and eventual wife of 22 years 
was finishing grad school, University of Wisconsin. I applied for a job at 
Leblanc in Kenosha and was sent to work at the Martin Band Instrument Co. in 
Kenosha. The first year I worked there I worked in the buffing room buffing 
trombones. The second year I had to learn all the other operations because the 
Plant Manager was priming me to be a supervisor. It  was at that time I started 
retesting the Holton horns ( the corporate warehouse was at the Martin plant). I 
rejected about 90% of all the horns that I "played" ( sorry Hans) and they 
were sent back to Holton for rework. Primary problems were poor slide fit, and 
noisy valves.
In December of 1980 the Testing position at Holton was available.I applied 
for the job and got it--in part because I was a decent horn player, but 
primarily because of the background in manufacturing I had from working at Martin.
The first six months were great. I sat in the Testing room and "played" horns 
for eight hours a day.I did take breaks and wandered around the factory 
observing the many operations that were involved in horn making.
In June, an efficiency expert spent time in the factory  and noted that I had 
too much free time on my hands, so management made me foreman of the Final 
Assembly, Lacquer and Shipping departments.I had to learn all the operations in 
Final Assembly so I could relate to the problems the employees were having 
with parts and quality.After a while I started doing much of the rework on the 
horns so that the assemblers could spend their time working on new horns, and 
thus improve the  "on paper"efficiency of the department.
During this time I was driving about a hundred miles round trip per day and 
getting pretty tired of many things. In 1988 when I was offered a repair 
position with a music store in Milwaukee I took it. This also afforded me with a 
more flexible schedule . I became first call with the Milwaukee symphony and was 
able to play horn and Wagner tuba for three years when Zubin Mehta was 
preparing for and conducting Wagner`s Ring Cycle with Chicago Lyric Opera.

Wes Hatch
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Re: [Hornlist] error

2003-07-22 Thread Weshatch
In a message dated 7/22/2003 9:33:16 PM Central Daylight Time, 
[EMAIL PROTECTED] writes:

> Were the Merkers in production when you were testing Holtons?
> 

No, Holton was just getting the Tuckwell into production . I left that same 
year.

Wes
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[Hornlist] error

2003-07-22 Thread Weshatch
I think it says less for the quality and more for the qualities of a Holton 
horn.I have played about 4000 Holton horns.


Actually, that should have read 40,000. I forgot to multiply by 10 years.

Wes
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Re: [Hornlist] Holton

2003-07-21 Thread Weshatch
In a message dated 7/21/2003 6:39:00 PM Central Daylight Time, 
[EMAIL PROTECTED] writes:

> Are the reasons that you cited in your post, the reasons that many 
> orchestra
> players  abandoned Holton ?  I remember when Holton horns were just about
> the hottest thing going.  Certainly LeBlanc has made a tremendous marketing
> effort over the years and also introduced many new models, get top flight
> artists to endorse them and yet while the horns sell well, they don't seem
> to be highly regarded in the upper levels of the horn world.
> 
> In your estimation, where has LeBlanc gone wrong in sustaining an interest
> and acceptance at the professional level ?  They seem to have done a lot of
> R&D and have solicited input.
> 
> BTW I really think that the new Merker-matic horns both in both wraps are
> very nice horns.  Thank you for any insights.
> 
> Mark L.
> 
> 

I do not wish to speak for others, but those are the reasons why I do not 
prefer to play a Holton in orchestra. The original Farkas horn had a bell made 
with 24 guage brass. The bell was light weight and very responsive and had a 
beautiful sound. I too have heard the story that Reiner told Phil to always play 
his Holton. 
The H178 today is made with 23 guage brass and is thicker and less 
responsive, especially from the throat to the first branch. I recently bought a 1970 
H178 on Ebay for $400.00. I rebuilt the horn and put a one-piece German bell on 
the horn. I really like the way this horn plays and sounds.

As different horn players became prominent the horn they played became more 
prominent as well. Leblanc did not know in 1982 that Holton horns were no 
longer the horn of choice in the CSO, nor had they been for a number of years.I 
think that a lack of aggressive marketing in the 80s  because they thought they 
had the professional world wrapped up, and the fact that quality became so poor 
in the 70s because of the labor strike at Holton was the cause for Holton 
horns falling out of favor.

Wes Hatch

Wes
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Re: [Hornlist] WHO PLAYED WHAT

2003-07-21 Thread Weshatch
In a message dated 7/21/2003 12:26:25 PM Central Daylight Time, 
[EMAIL PROTECTED] writes:

> The reality is, very few, if any, professionals play Holtons.  I think this
> speaks volumes about their quality.  
> 

I think it says less for the quality and more for the qualities of a Holton 
horn.I have played about 4000 Holton horns and in the testing studio I enjoyed 
playing them. But, when I would take a Holton to orchestra rehearsal, I was 
disappointed in many of the playing qualities. I prefer playing an 8D in 
orchestra over a Holton ( although my personal preference is a Geyer ). 
I like my sound on a Holton, but not the way the horn projects at higher 
volumes. I also have been unhappy with SFZ attacks at the top of the staff on the 
Holtons, they are a little too spongy for my preferences.
I know there have been pro sections in the past that have played Holtons- 
Chicago Symphony, Atlanta Symphony, Detroit Symphony and Baltimore .And of 
course, Barry Tuckwell played an H181( the early ones were yellow brass) for many 
years. The H104 was an attempt at financial security for Barry, but it did not 
work out such as it has for Ethel Merker.

Wes Hatch
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Re: [Hornlist] WHO PLAYED WHAT

2003-07-21 Thread Weshatch
In a message dated 7/21/2003 11:53:41 AM Central Daylight Time, 
[EMAIL PROTECTED] writes:

> Perhaps your
> point would have more weight if you can name some of the "world class pro's"
> that play on a Holton.
> 

Barry Tuckwell?
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Re: [Hornlist] Life in grad school

2003-06-18 Thread Weshatch
In a message dated 6/18/2003 9:03:55 AM Central Daylight Time, 
[EMAIL PROTECTED] writes:

> subtlties of my horn playing improved. 
> 
> 

Ha, ha, ha. But it doesn`t say subtitles! Although, some some subtitles would 
be helpful.

Wes
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Re: [Hornlist] Re: croaks

2003-06-17 Thread Weshatch
In a message dated 6/17/2003 9:54:24 PM Central Daylight Time, 
[EMAIL PROTECTED] writes:

>  Holtons for many years had a particular defect that I think has finally 
> been recently corrected.  The holes for the screws that hold the cork 
> holders 
> on were drilled in the wrong position.  
> 

The holes were drilled 10 degrees off. An engineering change was made to 
correct the problem but on the print the change was made 10 degrees in the wrong 
direction. The error was found in Final Assembly, but by that time there were 
already about 400 sets of valve casings drilled in the wrong position, and had 
been mounted.

Wes
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Re: [Hornlist] Re: Valve questions

2003-06-10 Thread Weshatch
In a message dated 6/10/2003 10:18:23 PM Central Daylight Time, 
[EMAIL PROTECTED] writes:

> Conn, in their 
> infinite wisdom changed the valve design sometime in the 90s so that the 
> inside bottom of the valve casing is flat (only horn in the world like that) 
> 
> 

It seems that King valves were like that.  When Conn moved to Eastlake , King 
and Conn were in the same building, King on one side, and Conn on the 
other.However, King pretty much took over the design of the Conn horns, and changed 
the valve design to that of King.Much of the Conn brass line now looks like 
King.
As far as the valves, I always thought that King valves were fairly durable.
I think Chuck Ward was the the design guy for King.He is somewhat of an 
authority on valves, did he ever try to change the King design?
I was complaining to the King rep once that Conn was the only manufacturer of 
horn valves that did not have tapered bearings. I said, " You know, everyone 
else uses tapered bearings". He said, " Well, we don`t! " Interestingly, 
though, Conn did change soon after.I guess there were enough complaints. With 
enough complaints, maybe they will redesign the bottom of the casing to conform 
with the better designs?

Wes Hatch
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Re: [Hornlist] Conn and Selmer merging

2003-06-04 Thread Weshatch
Nothing is changing as far as I have been told. Selmer bought UMI but all the 
operations are staying in place.

Wes
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[Hornlist] Hatch horn at Bloomington

2003-06-01 Thread Weshatch
Hi all,
I will not be able to make it to Bloomington to show a horn this year. David 
Wick, principal horn with the Virginia Symphony and the latest buyer of one of 
my horns will be there, and has graciously agreed to let anyone who is 
interested play his horn.

Thank you,
Wes Hatch
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Re: [Hornlist] audition

2003-05-27 Thread Weshatch
Hi,
If I`m not mistaken there are basically two kinds of double horns. One horn 
is based on the Bb horn and has an F tuning slide so the player can match the F 
to the Bb. The other horn is based on an F horn and has a Bb tuning slide so 
the player can match the Bb to the F. That is what Phil Farkas told me when I 
asked him why the H179 had a Bb tuning slide and the 8D did not.

Wes
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Re: [Hornlist] New bell problems

2003-03-09 Thread Weshatch
In a message dated 3/9/2003 8:14:00 AM Central Standard Time, 
[EMAIL PROTECTED] writes:

> >Where the tail is attached to the instrument, the joint is not as clean as 
> >I 
> >would have expected - it's as though there is a slight kink in the circle.
> 

Hi,
It sometimes happens when soldering the joint between the bell tail and the 
first branch that excessive solder accumulates forming a glob inside the 
connecting ferrule. This can cause stuffiness and some partials to play out 
of tune.

Wes
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Re: [Hornlist] Mouthpiece rhymes with orange.

2003-03-09 Thread Weshatch
In a message dated 3/9/2003 1:15:51 PM Central Standard Time, 
[EMAIL PROTECTED] writes:

> Anyone who knows anything about thermodynamics
> knows that a thick-walled mp will be more effective
> at conducting heat away from your embouchere.  

I suppose with a thick walled mouthpiece some enterprising inventor could 
find a way to install cooling coils inside the mouthpiece and run freon 
through it.

Wes
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Re: [Hornlist] Re: Yamaha 861 horns

2003-02-28 Thread Weshatch
In a message dated 2/28/2003 9:40:50 AM Central Standard Time, 
[EMAIL PROTECTED] writes:

> Funny you mention the A=442. I played on a Holton for the longest time 
> (A=440) and had trouble playing in situations where I had to tune that 
> high. 
> 
> 

Holton horns are tuned to A=446 with no hand in the bell, and the tuning 
slides pushed in all the way.

Wes
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Re: [Hornlist] Re: Should I get my horn stripped?

2003-01-26 Thread Weshatch
In a message dated 1/26/2003 9:35:23 AM Central Standard Time, 
[EMAIL PROTECTED] writes:

> I've heard that what is underneath laquer is not always what one would
> expects; ugly seams and different colours of metals.
> 
> 

Hi,
If you have clear lacquer you can already see what is under the lacquer, as 
far as seams and color of metal. I stripped the lacquer off a new brass horn 
once and the owner wanted to know why her horn didn`t look like her teacher`s 
unlacquered horn, because it was still all nice and shiny without the 
lacquer. Lacquer does not produce the finish of the horn. The metal is buffed 
to a high luster and then sprayed with clear lacquer to preserve that luster.

Wes
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Re: [Hornlist] Re: red rot

2002-12-17 Thread Weshatch
--
[ Picked text/plain from multipart/alternative ]
Hi,

One of the causes of red rot, or dezincifacation, is caused by acids that are
not properly neutralized during the manufacturing process. Soldering acids
and an acid known as Brite Dip , which is used to clean and prep parts before
soldering, must be thoroughly rinsed and neutralized.
 After a horn has been completed in the mounting department the Holton
company soaks every component in a baking soda solution, and then puts the
horn in a tank where a reverse current is run through the horn to remove all
acids and impurities that adhere inside and out.
In the 70s Leblanc was buying brass instruments from Yamaha to fill orders
for the student lines that were made in the Martin plant. Yamaha had copied
many of the processes that Holton used, but apparently missed the above
operations.The T602R and C602R instruments had leadpipes that were rife with
red rot. Hundreds of trumpets and cornets were returned to the Martin plant
for leadpipe replacement. Yamaha started using red brass leadpipes to allay
the problem.
Many brass instrument makers still use yellow brass for their leadpipes, and
if the proper procedures are followed there is no problem with red rot.

Wes Hatch
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Re: [Hornlist] Factory Installed Water Keys

2002-12-03 Thread Weshatch
--
[ Picked text/plain from multipart/alternative ]
In a message dated 12/3/2002 5:51:27 PM Central Standard Time,
[EMAIL PROTECTED] writes:

> I have a piston valve Conn 2D single F horn that has the water key is on
> the tuning slide, on the same side of the horn as the mouthpiece!
>
> What are some of your experiences?
>

Just that , sometimes the hole has not been drilled.

Wes
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Re: [Hornlist] bad high bflat (double post)

2002-11-29 Thread Weshatch
--
[ Picked text/plain from multipart/alternative ]
In a message dated 11/29/2002 5:16:34 PM Central Standard Time,
[EMAIL PROTECTED] writes:

> It sounds as if you might need to have your first valve (and maybe others)
> rebuilt as it is leaking

I would hope that a one year old $6000 horn would not need a valve rebuild
yet!!
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Re: [Hornlist] Valves

2002-11-26 Thread Weshatch
--
[ Picked text/plain from multipart/alternative ]
When I was Tester at Holton every horn was tested on a manometer to measure
blow-by throught the valves. The higher the reading the less air blowing past
the valves (less tight?) . There was a bottom line that was acceptable. I
tested over 40,000 horns while I was there,and I can say with a degree of
certainity that the higher the air test the tighter the horn played.The lower
readings, which were still within the accepted tolerences, the horn did play
a little more flexibly, a little smoother and a little less resistant.

Heaven forbid!! I even noticed a difference in the way an H179 played and the
way an H279( screw bell) played!

Wes Hatch
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Re: [Hornlist] Berlin Yamaha's (Osmun)

2002-11-25 Thread Weshatch
In a message dated 11/25/2002 2:08:00 AM Eastern Standard Time, [EMAIL PROTECTED] 
writes:

> As I said, factory quality. No wonder about the rotor
> problems .. cylindrical too ..
>

This is true, but Holton valves and spindles are 
tapered.
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Re: [Hornlist] Berlin Yamaha's (Osmun)

2002-11-24 Thread Weshatch
--
[ Picked text/plain from multipart/alternative ]
In a message dated 11/24/2002 2:56:36 PM Central Standard Time,
[EMAIL PROTECTED] writes:

> I know how much I pay for the valve section without the slides

True, I pay over $1000 for a Meinlschmidt valve section. But if one checks
the price list in the Holton parts catalogue, the price for one rotor
assemble and casing is $100 dealer cost or $50 to make. A Farkas bell, dealer
cost is about $250, or $125 to make.So on down the line.

Wes (giving out more retail info than I should be) Hatch
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Re: [Hornlist] Berlin Yamaha's (Osmun)

2002-11-24 Thread Weshatch
--
[ Picked text/plain from multipart/alternative ]
In a message dated 11/24/2002 2:56:36 PM Central Standard Time,
[EMAIL PROTECTED] writes:

> But tell me, how Holton can produce a double horn for $ 1.000.- ?

The operation sheets at Holton allow for a Farkas horn to be built in 24 man
hours from the first screw made to the final testing. When they buy raw
materials by the hundreds of pounds they do get a bit of a cost break. Many
of the machines at Holton are quite old, and much of the manufacture is done
by hand.
 Holton produces about 4000 french horns per year, a lot of valves.Making 600
sets with out a tool change may have been an exageration, but it is pretty
close.

Wes


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Re: [Hornlist] Berlin Yamaha's (Osmun)

2002-11-24 Thread Weshatch
--
[ Picked text/plain from multipart/alternative ]
In a message dated 11/24/2002 9:49:18 AM Central Standard Time,
[EMAIL PROTECTED] writes:

> And, who is making most of the money ? The producer or the dealer ? The same
> as in the CD market.
>

Sorry for the incomplete quote, but my answer only relates to the above.
Holton produces a horn for  $1000, Leblanc sells the horn to a dealer for
$2000 with a suggested retail of $4000. The dealer then has to discount the
horn up to 40% to make a sale. Most dealers would go out of business if they
only sold horns.

Wes
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Re: [Hornlist] Berlin Yamaha's (Osmun)

2002-11-24 Thread Weshatch
--
[ Picked text/plain from multipart/alternative ]
In a message dated 11/24/2002 2:23:35 AM Central Standard Time,
[EMAIL PROTECTED] writes:

> Do you still think, Japanese factories of quality products produce junk
> parts ?  Their failure factor is the same as everywhere in the
> industrialized world, if not less. Do not make the mistake, thinking about
> other nations products as if they had not improved things during the last
> 30 or 40 years.
>

I know from first hand experience that all companies produce " junk parts".
Whether or not they make it onto a horn is another matter. Having worked at
Holton for ten years I know what kind of tools and machines they have and
what condition they are in, and what kind of parts they produce.
Yamaha has state of the art tools and machines and a replacement schedule
that replaces tools before they actually wear out, not after a run of 600
valve sets were produced that should have been rejected. I also know that
Yamaha Japan has a very stringent inspection process and that every part that
is shipped to Grand Rapids is good quality. What are done with the parts
during assembly in Michigan may be another matter, such as the final assembly
and pad fitting of their woodwind instruments.

Wes Hatch
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Re: [Hornlist] Berlin Yamaha's (Osmun)

2002-11-23 Thread Weshatch
--
[ Picked text/plain from multipart/alternative ]
In a message dated 11/23/2002 4:00:33 PM Central Standard Time,
[EMAIL PROTECTED] writes:

> Tax advantage &cheaper labour costs !
>

Also, control of the quality and consistancy of the parts going to make the
instruments in Grand Rapids.

Wes
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Re: [Hornlist] Berlin Yamaha?

2002-11-21 Thread Weshatch
--
[ Picked text/plain from multipart/alternative ]
In a message dated 11/21/2002 9:41:30 PM Central Standard Time,
[EMAIL PROTECTED] writes:

> I read in an Ebay ad that for a period of time the Berlin Philharmonic was
> using Yamaha horns (667s?).  I don't consider Ebays ads to be that reliable
> : )   Did they use them?  How did this come to pass?  Seems for a country
> with so many great horn companies that this would be a major slap in the
> face of national pride.
>

I once saw a Yamaha poster showing the entire Berlin horn section with their
Yamaha horns. I think that was about 1990.

Wes
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Re: [Hornlist] Eastmen Horns

2002-11-10 Thread Weshatch
--
[ Picked text/plain from multipart/alternative ]
In a message dated 11/10/2002 2:13:33 PM Central Standard Time,
[EMAIL PROTECTED] writes:

> You didn´t offend me with incomplete quotation, but it is not correct to
> quote somebody out of the content. The content must remain even just
> "rudimentary", o.k. ?
>

o.k.
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Re: [Hornlist] Eastmen Horns

2002-11-10 Thread Weshatch
--
[ Picked text/plain from multipart/alternative ]
In a message dated 11/10/2002 1:30:32 AM Central Standard Time,
[EMAIL PROTECTED] writes:

> If you quote me, you should quote me in full. These horns ae not that bad,
> but if you get one, where one "ear" (the little bowed pieces of tube coming
> out of the valve casings) is not soldered properly, the valve will be
> ruined in few weeks.
>
> Well, we visited the factory severaltimes. The last visit:
>
> We told the two technicians on the lathe, that they should not take the
> valve piece off the machine  they are working on, until it is finished, so
> it will be "centered". They seemed to understand. But next day, when we
> came in "by surprise", they performed the drilling of the valve the same
> old way as before. The rough piece on the lathe, drilling half way, off the
> lathe, turning around the piece, fixing on the lathe again, continue to
> drill. So the piece cannot be centered 100%. But it is more comfortable to
> work.
>
> This happen also, when they drill the valve casings. They do not know,
> quality control or material control. I told them to form small groups,
> where (in turn) one of the workers acts as supervisor to eliminate
> defective parts. No. They feared unfair treatment. But how ? If the
> supervisor function turns within the group.
>
> The assemble line (I call it so): they have boxes with the parts. As these
> workers (women mostly) do the same particular things for years, they act
> like robots, not even looking at the parts they take out of the boxes.
>
> I told them, they should inspect every single part BEFORE mounting on the
> horn. Yes, yes, was the answer. But next day again, they sat, chatted while
> working, but did not look on the pieces they were working with.
>
> Paul said, he did reorganize things, so the quality is improved now. The
> sound quality is improved definitely, but the valve section is assembled
> not as it should be.
>
> The improvement could be done without an increase of costs, but you have to
> understand, that you cannot fire ineffective workers in a state owned
> company in China. That is the big, big problem.
>
> They have the potential for a great output of good instruments. So it is
> not understandable, why they do not use it. They inundate markets in
> Southamerica, Africa &other countries in Asia.
>
> The price of the horns is very low &this makes them competitive.
>
> On our markets, we have to pay a certain price for a certain quality. Horns
> cannot be produced cheaper in the Western hemisphere. You have to remember,
> that except drilling joints, valve rotors and few other parts, nothing can
> be produced by "automats". And one has to know how much these automats
> cost. They cost up to six figures &more.
>
> How many pieces can they produce a month ? So the production is
> specialised: one is a specialist for bells, the other a specialist for
> valve slides, a third makes the joints, a fourth builds valves, a fifth is
> a specialist for final polishing &lacquering ..
>
> The masters who did everything by themselves are history or their horns
> cost an adequate high price (investment in machines, working time if
> everything is hand made .).
>
> And the market is very difficult at the moment ! Not only the market for
> used horns.
>
> ...
>
> <[EMAIL PROTECTED]> schrieb:
> >--
> >[ Picked text/plain from multipart/alternative ]
> >In a message dated 11/9/2002 12:35:36 AM Central Standard Time,
> >[EMAIL PROTECTED] writes:
> >
> >>Dear friends, about the Eastman Horns, you seem all to know things from
> >>hear-say only, just blah-blah. I have been at the place where they are
> >>made. It is a very big factory ib Tianjin in China. The horns are made as
> >>everywhere in the world, no difference. They use the same machines. The
> >>workers are skilled.
> >>
> >
> >I had the misfortune of having taken one of these horns apart. The horn
> that
> >I worked on was one of two of the worst horns I have ever worked on, a
> Lark
> >compensating horn being the worst.
> >
> >Wes Hatch
> >___
> >

It was not meant as a quotation per se, just a reference so that people would
know what I was writing about. I`m sorry if you were offended.

Wes Hatch
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Re: [Hornlist] Eastmen Horns

2002-11-09 Thread Weshatch
--
[ Picked text/plain from multipart/alternative ]
In a message dated 11/9/2002 12:35:36 AM Central Standard Time,
[EMAIL PROTECTED] writes:

> Dear friends, about the Eastman Horns, you seem all to know things from
> hear-say only, just blah-blah. I have been at the place where they are
> made. It is a very big factory ib Tianjin in China. The horns are made as
> everywhere in the world, no difference. They use the same machines. The
> workers are skilled.
>

I had the misfortune of having taken one of these horns apart. The horn that
I worked on was one of two of the worst horns I have ever worked on, a Lark
compensating horn being the worst.

Wes Hatch
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