Re: [MBZ] '87 300D head job update

2008-08-29 Thread Luther
I used a 6mm 1/4hex drive bit and a u-joint.

Luther

OK Don wrote:
 It's more the principle of the matter - that the enginelooks complete
 now, after being apart all summer.
 If you're referring to the lower manifold to head bolts, I solved that
 one years ago on the SDL - use a 1/4 socket set, cut a 6mm Allen
 wrench to get a piece to make a bit that fits in the 6mm socket for
 the 1/4 drive set. Use an extension - and some blue locktite to hold
 the bit in the socket. Fits like a charm.

 Post your tool pics - we'd all like to see.
   

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Re: [MBZ] '87 300D head job update

2008-08-29 Thread Loren Faeth


My HF compression tester had a fitting for OM 60x injector


At 08:22 PM 8/27/2008, you wrote:
  Well, crap - I was planning to use my Harbor Freight compression
  tester in the injector holes - some of those glow plug holes are near
  to impossible to get that fitting into with the intake manifold on.

The kit's full of fittings, you saying there isn't one for
those injectors?  (The intake manifold doesn't come off all
that hard, btw.)

-- Jim


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Loren Faeth 


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Re: [MBZ] '87 300D head job update

2008-08-29 Thread Loren Faeth
For the 603 intake bolts, I bought a smap-on long 6mm all en socket 
balldriver.  Allows the allen to go in the bolt at an angle.  Works 
great!  I have not broken the ball off yet.

At 09:15 AM 8/28/2008, you wrote:
OK Don wrote:
  (We JUST got the intake manifold back on - it almost hurts my son to
  think about taking it off again.)

If you make the right tool it is a walk in the park.  On my 2.5T I
couldn't remove the manifold at all without it.  When I replaced the
delivery valves a month or so ago, I took the manifold off, replaced the
delivery valve seals (no more leaks!!) and put the manifold back on in
~5 hours.  Took me three days to get the manifold off of the '87 300TD
without the tool.  Haven't had the chance to work on that car lately though.

If you want pics of the tool I made let me know, and I'll post them to
the list.

John


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Loren Faeth 


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Re: [MBZ] '87 300D head job update

2008-08-28 Thread John Robbins
OK Don wrote:
 (We JUST got the intake manifold back on - it almost hurts my son to
 think about taking it off again.)

If you make the right tool it is a walk in the park.  On my 2.5T I 
couldn't remove the manifold at all without it.  When I replaced the 
delivery valves a month or so ago, I took the manifold off, replaced the 
delivery valve seals (no more leaks!!) and put the manifold back on in 
~5 hours.  Took me three days to get the manifold off of the '87 300TD 
without the tool.  Haven't had the chance to work on that car lately though.

If you want pics of the tool I made let me know, and I'll post them to 
the list.

John


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Re: [MBZ] '87 300D head job update

2008-08-28 Thread Mitch Haley
John Robbins wrote:
 If you want pics of the tool I made let me know, and I'll post them to 
 the list.

Tools are good. Let's see what you made.
Seems like for glow plugs Marshall recommended the Snap-On socket with built in 
ball joint swivel.
Mitch.

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Re: [MBZ] '87 300D head job update

2008-08-28 Thread Kaleb C. Striplin
yea, post them

John Robbins wrote:
 OK Don wrote:
 (We JUST got the intake manifold back on - it almost hurts my son to
 think about taking it off again.)
 
 If you make the right tool it is a walk in the park.  On my 2.5T I 
 couldn't remove the manifold at all without it.  When I replaced the 
 delivery valves a month or so ago, I took the manifold off, replaced the 
 delivery valve seals (no more leaks!!) and put the manifold back on in 
 ~5 hours.  Took me three days to get the manifold off of the '87 300TD 
 without the tool.  Haven't had the chance to work on that car lately though.
 
 If you want pics of the tool I made let me know, and I'll post them to 
 the list.
 
 John
 
 
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-- 
Kaleb C. Striplin/Claremore, OK
  92 300SD, 92 300E 4Matic, 91 300D, 91 300E, 89 560SEL,
  87 300SDL x2, 86 300E, 85 380SE 5.0 Euro, 85 190D,
  84 190D, 84 300D euro manny, 81 240D, 80 240D, 76 240D,
  76 300D, 72 250C, 69 250, 66 220SEb
http://www.okiebenz.com

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Re: [MBZ] '87 300D head job update

2008-08-28 Thread OK Don
It's more the principle of the matter - that the enginelooks complete
now, after being apart all summer.
If you're referring to the lower manifold to head bolts, I solved that
one years ago on the SDL - use a 1/4 socket set, cut a 6mm Allen
wrench to get a piece to make a bit that fits in the 6mm socket for
the 1/4 drive set. Use an extension - and some blue locktite to hold
the bit in the socket. Fits like a charm.

Post your tool pics - we'd all like to see.

On Thu, Aug 28, 2008 at 9:15 AM, John Robbins [EMAIL PROTECTED] wrote:
 OK Don wrote:
 (We JUST got the intake manifold back on - it almost hurts my son to
 think about taking it off again.)

 If you make the right tool it is a walk in the park.  On my 2.5T I
 couldn't remove the manifold at all without it.  When I replaced the
 delivery valves a month or so ago, I took the manifold off, replaced the
 delivery valve seals (no more leaks!!) and put the manifold back on in
 ~5 hours.  Took me three days to get the manifold off of the '87 300TD
 without the tool.  Haven't had the chance to work on that car lately though.

 If you want pics of the tool I made let me know, and I'll post them to
 the list.

 John

-- 
OK Don, KD5NRO
Norman, OK
There are three kinds of lies: lies, damn lies, and statistics.
-Benjamin Disraeli, popularized by Mark Twain
'90 300D (Rattled), '92 300D (Saber), ' '81 240D (Gramps), '97 Ply
Grand Voyager (Vincent van-go)

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Re: [MBZ] '87 300D head job update

2008-08-28 Thread Jim Cathey
 If you're referring to the lower manifold to head bolts, I solved that
 one years ago on the SDL - use a 1/4 socket set

That was the secret to getting the carbs out of my Merc 850.
That little socket and skinny shaft just slipped right in there.
I outfitted the boat toolkit with 1/4 sockets in all the sizes
it uses, and a Craftsman ratchet and a few lengths of extension
so that I'd always have the right-fitting tool.  Nothing like
working over water with zero depth to your tool and engine parts
collection.  (I also put a fishing magnet in the kit.)

My 1/4 socket tool collection is thin, I need to beef it up.

-- Jim


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Re: [MBZ] '87 300D head job update

2008-08-27 Thread Luther
A matched set of 617 cost my dad $250.  I can get a quote or give you 
the number if you like.

Luther

Kaleb C. Striplin wrote:
 Luther has a  bosch guy who rebuilds pumps good, I assume he does 
 injectors also.  Which reminds me, I spent all that money rebuilding the 
 IP on my 2.5 turbo and now you have it.  Great.

 OK Don wrote:
   
 #1 is burnt - the center ring is about to fall off. #3 is heavily
 carboned - on both sides. #6 is pancaked - towards turning in-side
 out. The others all look good.

 #2 for certain is missing, 1 and 3 are to a lesser extent.
 The search for an new injector re-builder is on (my old one died a few
 years ago).

 


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Re: [MBZ] '87 300D head job update

2008-08-27 Thread Tom Hargrave
I was going to get into rebuilding injectors a while back - I still have the
tester. I stopped because more often than not, injectors are replaced to
solve other issues and I did not want to get into the

Customer Your injectors don't work 
Me: Must be somewhere else, the injectors tested  calibrated fine on the
bench 
Customer: I want my money back

conversations.

Order new ones from Rusty.

Thanks,
Tom Hargrave
www.kegkits.com
256-656-1924
 
-Original Message-
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]
On Behalf Of Luther
Sent: Wednesday, August 27, 2008 8:38 AM
To: Mercedes Discussion List
Subject: Re: [MBZ] '87 300D head job update

A matched set of 617 cost my dad $250.  I can get a quote or give you 
the number if you like.

Luther

Kaleb C. Striplin wrote:
 Luther has a  bosch guy who rebuilds pumps good, I assume he does 
 injectors also.  Which reminds me, I spent all that money rebuilding the 
 IP on my 2.5 turbo and now you have it.  Great.

 OK Don wrote:
   
 #1 is burnt - the center ring is about to fall off. #3 is heavily
 carboned - on both sides. #6 is pancaked - towards turning in-side
 out. The others all look good.

 #2 for certain is missing, 1 and 3 are to a lesser extent.
 The search for an new injector re-builder is on (my old one died a few
 years ago).

 


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No virus found in this incoming message.
Checked by AVG. 
Version: 7.5.526 / Virus Database: 270.6.9/1636 - Release Date: 8/26/2008
7:09 PM
 

No virus found in this outgoing message.
Checked by AVG. 
Version: 7.5.526 / Virus Database: 270.6.9/1636 - Release Date: 8/26/2008
7:09 PM
 


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Re: [MBZ] '87 300D head job update

2008-08-27 Thread OK Don
Well, crap - I was planning to use my Harbor Freight compression
tester in the injector holes - some of those glow plug holes are near
to impossible to get that fitting into with the intake manifold on.

On Tue, Aug 26, 2008 at 10:53 PM, Kaleb C. Striplin [EMAIL PROTECTED] wrote:
 I just know my compression tester fitting for 617 via injector hole will
 not work on 60x injectors, have to use glow plug hole.  SO I assume the
 threads are different


-- 
OK Don, KD5NRO
Norman, OK
There are three kinds of lies: lies, damn lies, and statistics.
-Benjamin Disraeli, popularized by Mark Twain
'90 300D (Rattled), '92 300D (Saber), ' '81 240D (Gramps), '97 Ply
Grand Voyager (Vincent van-go)

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Re: [MBZ] '87 300D head job update

2008-08-27 Thread OK Don
Yes - I'd like a quote to test, and repair if neccesary, 6 injectors
for 603.95 engine

On Wed, Aug 27, 2008 at 8:37 AM, Luther [EMAIL PROTECTED] wrote:
 A matched set of 617 cost my dad $250.  I can get a quote or give you
 the number if you like.

 Luther


-- 
OK Don, KD5NRO
Norman, OK
There are three kinds of lies: lies, damn lies, and statistics.
-Benjamin Disraeli, popularized by Mark Twain
'90 300D (Rattled), '92 300D (Saber), ' '81 240D (Gramps), '97 Ply
Grand Voyager (Vincent van-go)

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Re: [MBZ] '87 300D head job update

2008-08-27 Thread Luther
http://www.arkansasfuelinjection.com/  Ask for Scott.  As for shipping, 
you can save shipping at least one way

Luther

OK Don wrote:
 Yes - I'd like a quote to test, and repair if neccesary, 6 injectors
 for 603.95 engine

 On Wed, Aug 27, 2008 at 8:37 AM, Luther [EMAIL PROTECTED] wrote:
   
 A matched set of 617 cost my dad $250.  I can get a quote or give you
 the number if you like.

 Luther

 

   

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Re: [MBZ] '87 300D head job update

2008-08-27 Thread Luther
Dad says to ship them to us and we'll bring them back next week...

Luther wrote:
 http://www.arkansasfuelinjection.com/  Ask for Scott.  As for shipping, 
 you can save shipping at least one way

 Luther

 OK Don wrote:
   
 Yes - I'd like a quote to test, and repair if neccesary, 6 injectors
 for 603.95 engine

 On Wed, Aug 27, 2008 at 8:37 AM, Luther [EMAIL PROTECTED] wrote:
   
 
 A matched set of 617 cost my dad $250.  I can get a quote or give you
 the number if you like.

 Luther


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Re: [MBZ] '87 300D head job update

2008-08-27 Thread Jim Cathey
 Well, crap - I was planning to use my Harbor Freight compression
 tester in the injector holes - some of those glow plug holes are near
 to impossible to get that fitting into with the intake manifold on.

The kit's full of fittings, you saying there isn't one for
those injectors?  (The intake manifold doesn't come off all
that hard, btw.)

-- Jim


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Re: [MBZ] '87 300D head job update

2008-08-27 Thread OK Don
I need to get a spare injector for these engines - too many unanswered
questions here.
(We JUST got the intake manifold back on - it almost hurts my son to
think about taking it off again.)

 The kit's full of fittings, you saying there isn't one for
 those injectors?  (The intake manifold doesn't come off all
 that hard, btw.)

 -- Jim

-- 
OK Don, KD5NRO
Norman, OK
There are three kinds of lies: lies, damn lies, and statistics.
-Benjamin Disraeli, popularized by Mark Twain
'90 300D (Rattled), '92 300D (Saber), ' '81 240D (Gramps), '97 Ply
Grand Voyager (Vincent van-go)

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Re: [MBZ] '87 300D head job update

2008-08-27 Thread OK Don
We'll call them and see what they say ---

On Wed, Aug 27, 2008 at 8:06 PM, Luther [EMAIL PROTECTED] wrote:
 Dad says to ship them to us and we'll bring them back next week...

 Luther wrote:
 http://www.arkansasfuelinjection.com/  Ask for Scott.  As for shipping,
 you can save shipping at least one way

 Luther

-- 
OK Don, KD5NRO
Norman, OK
There are three kinds of lies: lies, damn lies, and statistics.
-Benjamin Disraeli, popularized by Mark Twain
'90 300D (Rattled), '92 300D (Saber), ' '81 240D (Gramps), '97 Ply
Grand Voyager (Vincent van-go)

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Re: [MBZ] '87 300D head job update

2008-08-26 Thread OK Don
I wonder how injectors from a 617 NA or 616 engine would run in the
603? I have a few of those that I could easily swap for a test ---

I also remember that the heat shields/seals below the injectors were
burnt and deformed in two of the cyl. when we disassembled the engine
- probably another sign of bad injectors?

-- 
OK Don, KD5NRO
Norman, OK
There are three kinds of lies: lies, damn lies, and statistics.
-Benjamin Disraeli, popularized by Mark Twain
'90 300D (Rattled), '92 300D (Saber), ' '81 240D (Gramps), '97 Ply
Grand Voyager (Vincent van-go)

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Re: [MBZ] '87 300D head job update

2008-08-26 Thread John Robbins
OK Don wrote:
 I wonder how injectors from a 617 NA or 616 engine would run in the
 603? I have a few of those that I could easily swap for a test ---

They'll fit, but have different pop pressures and a different pintle 
design. They would work great for testing, but you'll get better 
performance out of the most recent nozzle design (I think they've gone 
to an even newer design since '87.  I'm pretty sure that design is 
retroactive across all the diesels.

 I also remember that the heat shields/seals below the injectors were
 burnt and deformed in two of the cyl. when we disassembled the engine
 - probably another sign of bad injectors?

Sounds like a worthy reason to change injectors to me.  Were the insides 
of the prechambers in good shape?  I'd make sure the little ball in the 
center isn't loose or in danger of coming loose in the near future.

John


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Re: [MBZ] '87 300D head job update

2008-08-26 Thread Peter Frederick

Could also be a sign of excessive oil ingestion.  Which were they, do you 
remember?

You should probably pull all six injectors and have an injection shop check 
them.  A bad nozzle (squirts instead of spraying fog, for instance) will cause 
excessive knock, white smoke, and poor fuel economy.

Peter


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Re: [MBZ] '87 300D head job update

2008-08-26 Thread OK Don
#1 is burnt - the center ring is about to fall off. #3 is heavily
carboned - on both sides. #6 is pancaked - towards turning in-side
out. The others all look good.

#2 for certain is missing, 1 and 3 are to a lesser extent.
The search for an new injector re-builder is on (my old one died a few
years ago).

On Tue, Aug 26, 2008 at 9:03 AM, Peter Frederick [EMAIL PROTECTED] wrote:

 Could also be a sign of excessive oil ingestion.  Which were they, do you 
 remember?

 You should probably pull all six injectors and have an injection shop check 
 them.  A bad nozzle (squirts instead of spraying fog, for instance) will 
 cause excessive knock, white smoke, and poor fuel economy.

 Peter

-- 
OK Don, KD5NRO
Norman, OK
There are three kinds of lies: lies, damn lies, and statistics.
-Benjamin Disraeli, popularized by Mark Twain
'90 300D (Rattled), '92 300D (Saber), ' '81 240D (Gramps), '97 Ply
Grand Voyager (Vincent van-go)

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Re: [MBZ] '87 300D head job update

2008-08-26 Thread OK Don
The insides of the per-chambers all looked OK.  The older injector
swap would be only for diagnostic purposes, though I'm still not sure
if they are significantly different how much they'll tell us.

On Tue, Aug 26, 2008 at 8:21 AM, John Robbins [EMAIL PROTECTED] wrote:
 OK Don wrote:
 I wonder how injectors from a 617 NA or 616 engine would run in the
 603? I have a few of those that I could easily swap for a test ---

 They'll fit, but have different pop pressures and a different pintle
 design. They would work great for testing, but you'll get better
 performance out of the most recent nozzle design (I think they've gone
 to an even newer design since '87.  I'm pretty sure that design is
 retroactive across all the diesels.

 I also remember that the heat shields/seals below the injectors were
 burnt and deformed in two of the cyl. when we disassembled the engine
 - probably another sign of bad injectors?

 Sounds like a worthy reason to change injectors to me.  Were the insides
 of the prechambers in good shape?  I'd make sure the little ball in the
 center isn't loose or in danger of coming loose in the near future.

 John


-- 
OK Don, KD5NRO
Norman, OK
There are three kinds of lies: lies, damn lies, and statistics.
-Benjamin Disraeli, popularized by Mark Twain
'90 300D (Rattled), '92 300D (Saber), ' '81 240D (Gramps), '97 Ply
Grand Voyager (Vincent van-go)

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Re: [MBZ] '87 300D head job update

2008-08-26 Thread Kaleb C. Striplin
Luther has a  bosch guy who rebuilds pumps good, I assume he does 
injectors also.  Which reminds me, I spent all that money rebuilding the 
IP on my 2.5 turbo and now you have it.  Great.

OK Don wrote:
 #1 is burnt - the center ring is about to fall off. #3 is heavily
 carboned - on both sides. #6 is pancaked - towards turning in-side
 out. The others all look good.
 
 #2 for certain is missing, 1 and 3 are to a lesser extent.
 The search for an new injector re-builder is on (my old one died a few
 years ago).
 
 On Tue, Aug 26, 2008 at 9:03 AM, Peter Frederick [EMAIL PROTECTED] wrote:
 Could also be a sign of excessive oil ingestion.  Which were they, do you 
 remember?

 You should probably pull all six injectors and have an injection shop check 
 them.  A bad nozzle (squirts instead of spraying fog, for instance) will 
 cause excessive knock, white smoke, and poor fuel economy.

 Peter
 

-- 
Kaleb C. Striplin/Claremore, OK
  92 300SD, 92 300E 4Matic, 91 300D, 91 300E, 89 560SEL,
  87 300SDL x2, 86 300E, 85 380SE 5.0 Euro, 85 190D,
  84 190D, 84 300D euro manny, 81 240D, 80 240D, 76 240D,
  76 300D, 72 250C, 69 250, 66 220SEb
http://www.okiebenz.com

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Re: [MBZ] '87 300D head job update

2008-08-26 Thread Kaleb C. Striplin
It wont work, the threads are different, they will not thread into the 
holes IIRC.

OK Don wrote:
 The insides of the per-chambers all looked OK.  The older injector
 swap would be only for diagnostic purposes, though I'm still not sure
 if they are significantly different how much they'll tell us.
 
 On Tue, Aug 26, 2008 at 8:21 AM, John Robbins [EMAIL PROTECTED] wrote:
 OK Don wrote:
 I wonder how injectors from a 617 NA or 616 engine would run in the
 603? I have a few of those that I could easily swap for a test ---
 They'll fit, but have different pop pressures and a different pintle
 design. They would work great for testing, but you'll get better
 performance out of the most recent nozzle design (I think they've gone
 to an even newer design since '87.  I'm pretty sure that design is
 retroactive across all the diesels.

 I also remember that the heat shields/seals below the injectors were
 burnt and deformed in two of the cyl. when we disassembled the engine
 - probably another sign of bad injectors?
 Sounds like a worthy reason to change injectors to me.  Were the insides
 of the prechambers in good shape?  I'd make sure the little ball in the
 center isn't loose or in danger of coming loose in the near future.

 John

 

-- 
Kaleb C. Striplin/Claremore, OK
  92 300SD, 92 300E 4Matic, 91 300D, 91 300E, 89 560SEL,
  87 300SDL x2, 86 300E, 85 380SE 5.0 Euro, 85 190D,
  84 190D, 84 300D euro manny, 81 240D, 80 240D, 76 240D,
  76 300D, 72 250C, 69 250, 66 220SEb
http://www.okiebenz.com

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Re: [MBZ] '87 300D head job update

2008-08-26 Thread OK Don
Why do you think I bought it?  It gets great mileage also :-)
The tires were coming apart - the ride/handling is great with the new Kuhmos.

   Which reminds me, I spent all that money rebuilding the
 IP on my 2.5 turbo and now you have it.  Great.


-- 
OK Don, KD5NRO
Norman, OK
There are three kinds of lies: lies, damn lies, and statistics.
-Benjamin Disraeli, popularized by Mark Twain
'90 300D (Rattled), '92 300D (Saber), ' '81 240D (Gramps), '97 Ply
Grand Voyager (Vincent van-go)

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Re: [MBZ] '87 300D head job update

2008-08-26 Thread OK Don
I think the injectors in the 602, post 1990, are shorter than the '87
603 injectors. Would they likely fit otherwise?

On Tue, Aug 26, 2008 at 7:37 PM, Kaleb C. Striplin [EMAIL PROTECTED] wrote:
 It wont work, the threads are different, they will not thread into the
 holes IIRC.

-- 
OK Don, KD5NRO
Norman, OK
There are three kinds of lies: lies, damn lies, and statistics.
-Benjamin Disraeli, popularized by Mark Twain
'90 300D (Rattled), '92 300D (Saber), ' '81 240D (Gramps), '97 Ply
Grand Voyager (Vincent van-go)

___
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Re: [MBZ] '87 300D head job update

2008-08-26 Thread Kaleb C. Striplin
I just know my compression tester fitting for 617 via injector hole will 
not work on 60x injectors, have to use glow plug hole.  SO I assume the 
threads are different

OK Don wrote:
 I think the injectors in the 602, post 1990, are shorter than the '87
 603 injectors. Would they likely fit otherwise?
 
 On Tue, Aug 26, 2008 at 7:37 PM, Kaleb C. Striplin [EMAIL PROTECTED] wrote:
 It wont work, the threads are different, they will not thread into the
 holes IIRC.


-- 
Kaleb C. Striplin/Claremore, OK
  92 300SD, 92 300E 4Matic, 91 300D, 91 300E, 89 560SEL,
  87 300SDL x2, 86 300E, 85 380SE 5.0 Euro, 85 190D,
  84 190D, 84 300D euro manny, 81 240D, 80 240D, 76 240D,
  76 300D, 72 250C, 69 250, 66 220SEb
http://www.okiebenz.com

___
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Re: [MBZ] '87 300D head job update

2008-08-25 Thread Peter Frederick
Yes, but you won't mistake the lifter clank for anything else!

Peter

On Aug 24, 2008, at 10:14 PM, OK Don wrote:

 I figured a compression test was among the next steps.  We've never
 had coolant pressure problems - still don't. Good catch - we'll swap
 #2 injector with another one and see if the missing follows it.

 Would a sticky/faulty cam follower do the same thing?

 On Sun, Aug 24, 2008 at 9:58 PM, Peter Frederick  
 [EMAIL PROTECTED] wrote:
 Did you do a compression test?  Low compression will give you white
 smoke at idle and cold, black under load.

 You should also have the injectors checked, a bad one will do the
 same thing.  Quick and dirty check is to swap #2 with another one --
 if the problem follows the injector, it's bad.

 You will have start up white smoke and terrible injector noise for a
 while, until the carbon builds up on the head again.  This takes a
 while, mine clanked badly for a couple days.

 Check for coolant pressure cold, too -- the cracks in a 603 head are
 not always obvious (the one I put back on was bad, but I didn't SEE
 anything.  Pressurized instantly, though).

 Peter

 -- 
 OK Don, KD5NRO
 Norman, OK
 There are three kinds of lies: lies, damn lies, and statistics.
 -Benjamin Disraeli, popularized by Mark Twain
 '90 300D (Rattled), '92 300D (Saber), ' '81 240D (Gramps), '97 Ply
 Grand Voyager (Vincent van-go)

 ___
 http://www.okiebenz.com
 For new parts see official list sponsor: http://www.buymbparts.com/
 For used parts email [EMAIL PROTECTED]

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Re: [MBZ] '87 300D head job update

2008-08-25 Thread OK Don
Don;t think it would stop smoking and sound good after it was hot.

On Sun, Aug 24, 2008 at 10:43 PM, Kaleb C. Striplin [EMAIL PROTECTED] wrote:
 you sure its not the bottom end?


-- 
OK Don, KD5NRO
Norman, OK
There are three kinds of lies: lies, damn lies, and statistics.
-Benjamin Disraeli, popularized by Mark Twain
'90 300D (Rattled), '92 300D (Saber), ' '81 240D (Gramps), '97 Ply
Grand Voyager (Vincent van-go)

___
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Re: [MBZ] '87 300D head job update

2008-08-25 Thread OK Don
Probably true ---

On Mon, Aug 25, 2008 at 5:41 PM, Peter Frederick [EMAIL PROTECTED] wrote:
 Yes, but you won't mistake the lifter clank for anything else!

 Peter

 On Aug 24, 2008, at 10:14 PM, OK Don wrote:

 I figured a compression test was among the next steps.  We've never
 had coolant pressure problems - still don't. Good catch - we'll swap
 #2 injector with another one and see if the missing follows it.

 Would a sticky/faulty cam follower do the same thing?

-- 
OK Don, KD5NRO
Norman, OK
There are three kinds of lies: lies, damn lies, and statistics.
-Benjamin Disraeli, popularized by Mark Twain
'90 300D (Rattled), '92 300D (Saber), ' '81 240D (Gramps), '97 Ply
Grand Voyager (Vincent van-go)

___
http://www.okiebenz.com
For new parts see official list sponsor: http://www.buymbparts.com/
For used parts email [EMAIL PROTECTED]

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Re: [MBZ] '87 300D head job update

2008-08-24 Thread Peter Frederick
Did you do a compression test?  Low compression will give you white  
smoke at idle and cold, black under load.

You should also have the injectors checked, a bad one will do the  
same thing.  Quick and dirty check is to swap #2 with another one --  
if the problem follows the injector, it's bad.

You will have start up white smoke and terrible injector noise for a  
while, until the carbon builds up on the head again.  This takes a  
while, mine clanked badly for a couple days.

Check for coolant pressure cold, too -- the cracks in a 603 head are  
not always obvious (the one I put back on was bad, but I didn't SEE  
anything.  Pressurized instantly, though).

Peter

On Aug 24, 2008, at 8:51 PM, OK Don wrote:

 This is the car that my son bought from a friend of ours, who got it
 from Kaleb. It was idling rough, and blowing whitish smoke before it
 got up to temp. Among other things, we found low compression in
 cylinder 1. Pulled the head (a #17), saw the massive leak from #1 to
 the timing chain vault, and sent the head to a local machine shop.
 Turns out that the shop now only builds racing engines, but took our
 job since the head guy was idle at the time. it took them two months
 to finish the head.

 We got everything installed and hooked up this afternoon, filled it
 with coolant, and tried to start it. The battery was dead. Swaped in a
 good battery. Left the injection line fittings at the injectors loose,
 cranked it till fuel came out, tightened them down. It started firing
 on the first cylinder I tightened - was running by the time I got the
 fourth one tight. I finished all of the injection lines, but it didn't
 really even out like I thought it should have.

 Let it idle for quite awhile, it blew white smoke the whole time
 (there are plenty of mosquitos, so I didn't mind the smoke). I wnet
 down the line from #6 towards #1, loosing the injection lines, to see
 which cyl. was missing. I heard/felt no difference when I loosened #2.
 We let it cool down, checked the coolant level (added a little), then
 started it again - it started on probably the second compression
 stroke. Went for a drive - it blew plenty of white smoke in the
 neighborhood. We took it out an arterial road - drove around section
 line roads - 4 miles worth, with lots of floor board accelerations. It
 ran smoother to longer we drove it. The white smoke stopped.
 Took it home, no smoke. Let it cool while we cooked, then ate dinner.
 Son went out after dinner - it's idling rough again, and blowing white
 smoke.
 Crap!

 So - I'm thinking injectors, or a bad cam follower.  As a side note,
 the machine shop did nick the upper edge of three of the cam follower
 bores - had to scrape out the aluminum nicks to get the followers into
 the bores.

 Any guesses here?  The head was without any signs of cracks, was
 milled to MB specs, got new valve guides and the valves lapped. A
 couple of the pre-chambers were pretty carboned up, but they weren't
 burnt like some I've seen. It has all new glow plugs, fuel lines,
 seals in the lift pump, fuel thermostat, etc.

 Anyone BTDT

 -- 
 OK Don, KD5NRO
 Norman, OK
 There are three kinds of lies: lies, damn lies, and statistics.
 -Benjamin Disraeli, popularized by Mark Twain
 '90 300D (Rattled), '92 300D (Saber), ' '81 240D (Gramps), '97 Ply
 Grand Voyager (Vincent van-go)

 ___
 http://www.okiebenz.com
 For new parts see official list sponsor: http://www.buymbparts.com/
 For used parts email [EMAIL PROTECTED]

 To Unsubscribe or change delivery options go to:
 http://okiebenz.com/mailman/listinfo/mercedes_okiebenz.com


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Re: [MBZ] '87 300D head job update

2008-08-24 Thread OK Don
I figured a compression test was among the next steps.  We've never
had coolant pressure problems - still don't. Good catch - we'll swap
#2 injector with another one and see if the missing follows it.

Would a sticky/faulty cam follower do the same thing?

On Sun, Aug 24, 2008 at 9:58 PM, Peter Frederick [EMAIL PROTECTED] wrote:
 Did you do a compression test?  Low compression will give you white
 smoke at idle and cold, black under load.

 You should also have the injectors checked, a bad one will do the
 same thing.  Quick and dirty check is to swap #2 with another one --
 if the problem follows the injector, it's bad.

 You will have start up white smoke and terrible injector noise for a
 while, until the carbon builds up on the head again.  This takes a
 while, mine clanked badly for a couple days.

 Check for coolant pressure cold, too -- the cracks in a 603 head are
 not always obvious (the one I put back on was bad, but I didn't SEE
 anything.  Pressurized instantly, though).

 Peter

-- 
OK Don, KD5NRO
Norman, OK
There are three kinds of lies: lies, damn lies, and statistics.
-Benjamin Disraeli, popularized by Mark Twain
'90 300D (Rattled), '92 300D (Saber), ' '81 240D (Gramps), '97 Ply
Grand Voyager (Vincent van-go)

___
http://www.okiebenz.com
For new parts see official list sponsor: http://www.buymbparts.com/
For used parts email [EMAIL PROTECTED]

To Unsubscribe or change delivery options go to:
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Re: [MBZ] '87 300D head job update

2008-08-24 Thread Kaleb C. Striplin
you sure its not the bottom end?

OK Don wrote:
 This is the car that my son bought from a friend of ours, who got it
 from Kaleb. It was idling rough, and blowing whitish smoke before it
 got up to temp. Among other things, we found low compression in
 cylinder 1. Pulled the head (a #17), saw the massive leak from #1 to
 the timing chain vault, and sent the head to a local machine shop.
 Turns out that the shop now only builds racing engines, but took our
 job since the head guy was idle at the time. it took them two months
 to finish the head.
 
 We got everything installed and hooked up this afternoon, filled it
 with coolant, and tried to start it. The battery was dead. Swaped in a
 good battery. Left the injection line fittings at the injectors loose,
 cranked it till fuel came out, tightened them down. It started firing
 on the first cylinder I tightened - was running by the time I got the
 fourth one tight. I finished all of the injection lines, but it didn't
 really even out like I thought it should have.
 
 Let it idle for quite awhile, it blew white smoke the whole time
 (there are plenty of mosquitos, so I didn't mind the smoke). I wnet
 down the line from #6 towards #1, loosing the injection lines, to see
 which cyl. was missing. I heard/felt no difference when I loosened #2.
 We let it cool down, checked the coolant level (added a little), then
 started it again - it started on probably the second compression
 stroke. Went for a drive - it blew plenty of white smoke in the
 neighborhood. We took it out an arterial road - drove around section
 line roads - 4 miles worth, with lots of floor board accelerations. It
 ran smoother to longer we drove it. The white smoke stopped.
 Took it home, no smoke. Let it cool while we cooked, then ate dinner.
 Son went out after dinner - it's idling rough again, and blowing white
 smoke.
 Crap!
 
 So - I'm thinking injectors, or a bad cam follower.  As a side note,
 the machine shop did nick the upper edge of three of the cam follower
 bores - had to scrape out the aluminum nicks to get the followers into
 the bores.
 
 Any guesses here?  The head was without any signs of cracks, was
 milled to MB specs, got new valve guides and the valves lapped. A
 couple of the pre-chambers were pretty carboned up, but they weren't
 burnt like some I've seen. It has all new glow plugs, fuel lines,
 seals in the lift pump, fuel thermostat, etc.
 
 Anyone BTDT
 

-- 
Kaleb C. Striplin/Claremore, OK
  92 300SD, 92 300E 4Matic, 91 300D, 91 300E, 89 560SEL,
  87 300SDL x2, 86 300E, 85 380SE 5.0 Euro, 85 190D,
  84 190D, 84 300D euro manny, 81 240D, 80 240D, 76 240D,
  76 300D, 72 250C, 69 250, 66 220SEb
http://www.okiebenz.com

___
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For used parts email [EMAIL PROTECTED]

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