Re: [RE-wrenches] Cable Tray Marking

2020-09-03 Thread Martin Herzfeld
1.  In addition, there's a conflict of signal words for
NEC 110.21(B) Field-Applied Hazard Markings."Where caution, warning, or
danger signs or labels are required by this Code, the labels shall meet the
following requirements ..."  In other words, one signal word is DANGER and
the other signal word is WARNING.  Simply, DANGER *will* result in ... and
WARNING *could* result in ...

2.  Specifically, in NEC 2020 690.31(D)(2) the signal word of WARNING" was
*removed* and does not now appear to conflict?  In California, 2017
NEC/2019 CEC 690.31(G)(3) still has the WARNING signal word.  By the way,
NEC 392.18(H) refers to 110.21(B).

BTW, more information ANSI Z535 is found here:
https://webstore.ansi.org/standards/nema/ansiz5352011r2017-1668874

All the best,

Martin Herzfeld, Interstate Renewable Energy Council (IREC) Certified
Master Trainer ™ for Photovoltaics (PV) Installation Professional #IREC
10037
Contract Training Provider (CTP)
Adjunct Professor, Energy - Since 2016

California Solar & Electrical Contractor License  #00833782  C46, C10, D56,
D31, C-7 - Since 2004
Solar, Electrical, Trenching, Pole Installation & Maintenance,
Instrumentation

Contract Solar (PV) Technical Inspector - 3rd Party Inspections
Underwriters Laboratories (UL) Certified PV Installer #17, OSHA 30
OSHA-Authorized Construction Trainer #32-0105338
CompTIA Certified Technical Classroom Trainer (CTT+) #T3NSZCNBBKB4QTQG

* Professional Member, International Association of Electrical Inspectors
#7035507 - Since 2006
* Accredited and Registered North American Board of Certified Energy
Practitioners (NABCEP) Continuing Education (CE) Training Provider


On Thu, Sep 3, 2020, 5:53 AM Rebekah Hren  wrote:

> This is interesting, since the definition of high voltage was changed to
> >1000V a few code cycles ago and it is somewhat consistently applied
> throughout the NEC at that voltage (except for workspace clearances...er).
> It seems this 392.18 label requirement could cause confusion and should be
> changed to apply to >1000V circuits.  However, the definition of high
> voltage only applies with Article 490 , Equipment >1000V so the Article 392
> Cable Tray folks can do what they want in terms of where they require high
> voltage labeling. I haven't done any research on the history of this
> labeling requirement.
>
>
> Corey maybe you would be willing to make a public input to change where
> the label is required to >1000V circuits, thus there would be no
> conflict with 690 since PV DC circuits in or on buildings cannot be >1000V.
> Due Sept 10!
>
> 490.2 Definition.
>
> The definition in this section shall apply only within this article.
> High Voltage.
>
> A potential difference of more than 1000 volts, nominal.
>
> Thanks for bringing this up Corey!
>
>
> On Thu, Sep 3, 2020 at 12:36 AM Ray  wrote:
>
>> This is interesting, because we were considering cable trays, too.  My
>> guess is that both requirements would apply.  Picky, but I don't see that
>> 690 exempts the requirements of 392. One is for PV, one is for over 600 v.
>> Some code iteration in the future might have combined language for PV over
>> 600 v " Danger - High Voltage Photovoltaic Source - Keep Away"  and of
>> course that's so verbose that the average Joe is just going to stick his
>> paws in there anyway.
>>
>> Ray Walters
>> Remote Solar
>> 303 505-8760
>>
>> On 9/2/20 7:54 PM, Corey Shalanski wrote:
>>
>> Wrenches,
>>
>> I am curious about the marking requirements for cable trays containing PV
>> source/output circuits rated over 600 volts, installed on a building:
>>
>>
>> NEC 392.18(H) requires a permanent, legible warning notice carrying the
>> wording “DANGER — HIGH VOLTAGE — KEEP AWAY” at least once every 10 ft.
>>
>> NEC 690.31(G)(3) requires a label or marking with the wording "WARNING:
>> PHOTOVOLTAIC POWER SOURCE" at least once every 10 ft.
>>
>> Does the 690.31 label take precedence? Are there any situations where
>> both labels would be required (or recommended)?
>>
>> --
>> Corey Shalanski
>> Jah Light Solar
>> Portland, Jamaica
>>
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Re: [RE-wrenches] Cable Tray Marking

2020-09-03 Thread Rebekah Hren
This is interesting, since the definition of high voltage was changed to
>1000V a few code cycles ago and it is somewhat consistently applied
throughout the NEC at that voltage (except for workspace clearances...er).
It seems this 392.18 label requirement could cause confusion and should be
changed to apply to >1000V circuits.  However, the definition of high
voltage only applies with Article 490 , Equipment >1000V so the Article 392
Cable Tray folks can do what they want in terms of where they require high
voltage labeling. I haven't done any research on the history of this
labeling requirement.


Corey maybe you would be willing to make a public input to change where the
label is required to >1000V circuits, thus there would be no conflict with
690 since PV DC circuits in or on buildings cannot be >1000V. Due Sept 10!

490.2 Definition.

The definition in this section shall apply only within this article.
High Voltage.

A potential difference of more than 1000 volts, nominal.

Thanks for bringing this up Corey!


On Thu, Sep 3, 2020 at 12:36 AM Ray  wrote:

> This is interesting, because we were considering cable trays, too.  My
> guess is that both requirements would apply.  Picky, but I don't see that
> 690 exempts the requirements of 392. One is for PV, one is for over 600 v.
> Some code iteration in the future might have combined language for PV over
> 600 v " Danger - High Voltage Photovoltaic Source - Keep Away"  and of
> course that's so verbose that the average Joe is just going to stick his
> paws in there anyway.
>
> Ray Walters
> Remote Solar
> 303 505-8760
>
> On 9/2/20 7:54 PM, Corey Shalanski wrote:
>
> Wrenches,
>
> I am curious about the marking requirements for cable trays containing PV
> source/output circuits rated over 600 volts, installed on a building:
>
>
> NEC 392.18(H) requires a permanent, legible warning notice carrying the
> wording “DANGER — HIGH VOLTAGE — KEEP AWAY” at least once every 10 ft.
>
> NEC 690.31(G)(3) requires a label or marking with the wording "WARNING:
> PHOTOVOLTAIC POWER SOURCE" at least once every 10 ft.
>
> Does the 690.31 label take precedence? Are there any situations where both
> labels would be required (or recommended)?
>
> --
> Corey Shalanski
> Jah Light Solar
> Portland, Jamaica
>
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> Change listserver email address & 
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Re: [RE-wrenches] Cable Tray Marking

2020-09-02 Thread Ray
This is interesting, because we were considering cable trays, too.  My 
guess is that both requirements would apply.  Picky, but I don't see 
that 690 exempts the requirements of 392. One is for PV, one is for over 
600 v.  Some code iteration in the future might have combined language 
for PV over 600 v " Danger - High Voltage Photovoltaic Source - Keep 
Away"  and of course that's so verbose that the average Joe is just 
going to stick his paws in there anyway.


Ray Walters
Remote Solar
303 505-8760

On 9/2/20 7:54 PM, Corey Shalanski wrote:

Wrenches,

I am curious about the marking requirements for cable trays containing 
PV source/output circuits rated over 600 volts, installed on a building:



NEC 392.18(H) requires a permanent, legible warning notice
carrying the wording “DANGER — HIGH VOLTAGE — KEEP AWAY” at least
once every 10 ft.

NEC 690.31(G)(3) requires a label or marking with the wording
"WARNING: PHOTOVOLTAIC POWER SOURCE" at least once every 10 ft.

Does the 690.31 label take precedence? Are there any situations where 
both labels would be required (or recommended)?


--
Corey Shalanski
Jah Light Solar
Portland, Jamaica

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[RE-wrenches] Cable Tray Marking

2020-09-02 Thread Corey Shalanski
Wrenches,

I am curious about the marking requirements for cable trays containing PV
source/output circuits rated over 600 volts, installed on a building:


NEC 392.18(H) requires a permanent, legible warning notice carrying the
wording “DANGER — HIGH VOLTAGE — KEEP AWAY” at least once every 10 ft.

NEC 690.31(G)(3) requires a label or marking with the wording "WARNING:
PHOTOVOLTAIC POWER SOURCE" at least once every 10 ft.

Does the 690.31 label take precedence? Are there any situations where both
labels would be required (or recommended)?

--
Corey Shalanski
Jah Light Solar
Portland, Jamaica
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[RE-wrenches] Cable tray

2015-08-31 Thread Brian Mehalic
Hello wrenches, question about running conductors in cable tray.  So we
have our allowance in 690.31(C)(2) for using small PV Wire in cable tray
for PV source and output circuits.  I'm trying to determine what adjustment
factor to apply when there are a bunch of small conductors.

392.80(A)(2)(a) and (b) both address single conductor cable in covered
cable tray, but only refer to conductors from 1/0 to 500 kcmil, and 600
kcmil and up.  I'm looking more at 40 or 50 12 AWG conductors (20 to 30
source circuits).  The adjustment factors in 392.80(A)(2) are pretty hefty
- only 60 to 70% of the rated ampacity, but as stated in Table
301.15(B)(17) (conductors in free air, so that helps).

Any guidance would be much appreciated, and thanks for your time,

Brian Mehalic
NABCEP Certified Solar PV Installation Professional™ R031508-59

PV Curriculum Developer and Instructor
Solar Energy International
http://www.solarenergy.org
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Re: [RE-wrenches] Cable tray

2015-08-31 Thread billbrooks7
Brian,



I don’t know that I have a lot of good news for you. I have looked into this 
and I really don’t see a good way out of making some pretty conservative 
assumptions. You can read what I wrote in my IAEI article on Support of Exposed 
Cable earlier this year. I get into ampacity briefly though it is not the focus 
of the article.



http://iaeimagazine.org/magazine/2015/04/14/support-of-exposed-cable-for-pv-systems-requirements-and-recommendations/



Bundling 50-60 conductor together should have a much worse impact than working 
off the free-air table. I believe the only way to evaluate that bundle is to 
treat it as if it is in a raceway.



The lesser number of conductors (bundle of 3 or 4), the more it will begin to 
act like a free air cable.



Bill.





From: RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf 
Of Brian Mehalic
Sent: Monday, August 31, 2015 2:56 PM
To: RE-wrenches <re-wrenches@lists.re-wrenches.org>
Subject: [RE-wrenches] Cable tray



Hello wrenches, question about running conductors in cable tray.  So we have 
our allowance in 690.31(C)(2) for using small PV Wire in cable tray for PV 
source and output circuits.  I'm trying to determine what adjustment factor to 
apply when there are a bunch of small conductors.



392.80(A)(2)(a) and (b) both address single conductor cable in covered cable 
tray, but only refer to conductors from 1/0 to 500 kcmil, and 600 kcmil and up. 
 I'm looking more at 40 or 50 12 AWG conductors (20 to 30 source circuits).  
The adjustment factors in 392.80(A)(2) are pretty hefty - only 60 to 70% of the 
rated ampacity, but as stated in Table 301.15(B)(17) (conductors in free air, 
so that helps).



Any guidance would be much appreciated, and thanks for your time,




Brian Mehalic
NABCEP Certified Solar PV Installation Professional™ R031508-59



PV Curriculum Developer and Instructor

Solar Energy International
http://www.solarenergy.org



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Re: [RE-wrenches] Cable tray

2013-04-01 Thread Chris Mason
 be considered.  That goes
 without
 saying.  Whether higher voltage is a win or not depends on the system.  It
 may be
 in some cases, and not in others.  Chris mentioned only specific aspects
 of the
 BOS hardware -- which I addressed.


 Regards to all,


 Dan Lepinski
 Sr. Engineer
 Exeltech / Exeltech Solar Products




 --- On *Sun, 3/31/13, John Berdner john.berd...@solaredge.com* wrote:


 From: John Berdner john.berd...@solaredge.com

 Subject: Re: [RE-wrenches] Cable tray
 To: RE-wrenches re-wrenches@lists.re-wrenches.org
 Date: Sunday, March 31, 2013, 1:08 PM

  Dan:



 I have to disagree with your statement regarding costs and voltage.

 While clearance and creepage distances increase at 1000V this makes only
 some things larger.

 Example: The control electronics and all ac output circuitry remain the
 same.

 Although the spacing between the high voltage dc components increases, the
 power of the device also increases and the losses decrease.

 The result is that the product might be a little larger but its power
 rating will be higher and it will likely be more efficient.

 For a given current level the higher voltage might increase the unit price
 slightly but the $/Watt will almost certainly decrease.

 Conversely if power is held constant the current will be lower and so the
 product may in fact be cheaper that a 600V product of the same power rating.



 Once we get past the unit price for components there is no doubt that
 system costs for 1000V are significantly lower than for 600V.



 Let’s review…



 Ohms law:

 P=V*I, so for a given power level voltage and current are inversely linked
 linearly – if the voltage increases the current decreases.

 P=I^2 * R, so for a given power level, increasing the voltage decreases
 the current and decreases the losses by square of the change.

 1000/600 = 1.667 = P_loss= 1.6667^2, so for a given power level and given
 piece of wire, the losses are 2.777 times lower at 1000V than at 600V.



 Wire and Ampacity:

 The ampacity of a wire is based on current not voltage

 Higher voltages mean 1.667 times more power on a given piece of wire in a
 given conduit (yes the conduit might need to be bigger due to fill factor –
 it depends).


 Another way of saying this is 1000 Vdc gives you a 40% reduction in wiring
 costs for a given power level compared to 600Vdc.

 Small gauge PV wire is already available from multiple sources with 1000
 and 2000 V  ratings for a small premium over 600 V wire.

 Why ? - Current = conductive materials = expensive.  Voltage = insulating
 materials = inexpensive.

 Larger gauge PV wire and USE-2 is still a bit hard to find but are both
 available in commonly used PV sizes from multiple sources



 Fuses and Combiners:

 kW per string is a key cost metric for installed BOS costs and more is
 better.

 Fundamentally, series trumps parallel every time.

 Higher voltages = longer strings = more power per string = less strings,
 fuses and holders (combiner inputs).

 1000 V string fuses / holders are available from multiple sources and are
 competitive with 600V counterparts.



 Switches:

 1000V switchgear cost is still lagging in the US but we are starting to
 see more reasonably priced equipment on the horizon.



 Summary:

 1000V PV is well proven outside the US.

 In the US the tide is turning and we are rapidly headed to 1000V
 commercial systems.

 The Codes and Standards are already in place and we are beginning to see
 reasonably priced 1000 Vdc rated components.

 1000Vdc Listed Modules, 1000/2000Vdc UL 4703 PV wire, Listed 1000Vdc
 string fuses and holders, Listed 1000Vdc inverters are all available today.



 I believe 600Vdc commercial and utility scale systems will rapidly become
 uncompetitive and, within a few years, the exception rather than the rule.



 Best Regards,



 John Berdner

 General Manager, North America

 SolarEdge Technologies, Inc.



 *From:* re-wrenches-boun...@lists.re-wrenches.org [mailto:
 re-wrenches-boun...@lists.re-wrenches.org] *On Behalf Of *Exeltech

 *Sent:* Sunday, March 31, 2013 9:10 AM
 *To:* RE-wrenches
 *Subject:* Re: [RE-wrenches] Cable tray



 Hello Chris,

 From a manufacturer's perspective .. you're incorrect on all assumptions.
 (Sorry.)

 It costs more to make higher-voltage anythings.

 Higher voltage means: Clearance / creepage distances are larger (thus
 bigger parts or products).  Insulation must be thicker (or have a higher
 dielectric rating).  This results in more rigorous (consequently more
 expensive) UL testing.  Etc. All adds up.

 Dan


 --- On *Sun, 3/31/13, Chris Mason 
 cometenergysyst...@gmail.comhttp://mc/compose?to=cometenergysyst...@gmail.com
 * wrote:


 From: Chris Mason 
 cometenergysyst...@gmail.comhttp://mc/compose?to=cometenergysyst...@gmail.com
 
 Subject: Re: [RE-wrenches] Cable tray
 To: RE-wrenches 
 re-wrenches@lists.re-wrenches.orghttp://mc/compose?to=re-wrenches@lists.re-wrenches.org
 
 Date: Sunday, March 31, 2013, 8:21 AM

 As we see

Re: [RE-wrenches] Cable tray

2013-04-01 Thread Exeltech
Conductors rated for 1000V and the same power you have in mind
for the 600V conductors (hence lower current) can indeed use smaller
wire, thus potentially saving on that aspect of the cost, and possibly
making it lower in cost for a given system than the lower-voltage higher
current counterpart.

If the European hardware you bought is fully certified to the required
UL Standards for use in the USA, then product size is simply a matter
of design differences.  Could also be product volume since they are
way ahead of us in the 1000V category.

Issues we as manufacturers in America face when trying to compete with
firms in other countries are: 1) numerous additional costs related to things
like Workman's Comp insurance, social security (for every dollar you have
withheld, the employer matches it), now mandatory health insurance for
some (depending on company size), and so forth.  2) Strict environmental
regulations that foreign companies may or may not have.  Even if they DO,
we often find enforcement of those rules to be very lax, especially in Asia.
3) Cost of living, thus higher wages in the USA.

.. to name a few.  Ends up being higher-cost products.



Dan


--- On Mon, 4/1/13, Chris Mason cometenergysyst...@gmail.com wrote:

From: Chris Mason cometenergysyst...@gmail.com
Subject: Re: [RE-wrenches] Cable tray
To: RE-wrenches re-wrenches@lists.re-wrenches.org
Date: Monday, April 1, 2013, 9:23 AM

With regards to 600V costs Vs 1000V costs, once 1000V equipment becomes the 
norm, it is likely not to cost appreciably more, and the lower cost of copper 
will offset any increase.

I bought 1000V SolarBos combiners which are huge, too big to use on my 
installation, so I bought the same item from the UK, which are tiny and easy to 
install, and half the cost. Something is wrong with the US approach to 100V 
equipment and switchgear in general. Why is the european equipment so much 
smaller for the same switching current.


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Re: [RE-wrenches] Cable tray

2013-04-01 Thread Chris Mason
Actually the operational cost in the UK is higher. They have had health
insurance for some time, the US did not invent it. Taxes are higher, in
fact the US has one of the lowest tax rates in the OECD.
Once the US moves to 1000V there will be little cost difference, I am
pretty certain of that.



On Mon, Apr 1, 2013 at 11:32 AM, Exeltech exelt...@yahoo.com wrote:

 Conductors rated for 1000V and the same power you have in mind
 for the 600V conductors (hence lower current) can indeed use smaller
 wire, thus potentially saving on that aspect of the cost, and possibly
 making it lower in cost for a given system than the lower-voltage higher
 current counterpart.

 If the European hardware you bought is fully certified to the required
 UL Standards for use in the USA, then product size is simply a matter
 of design differences.  Could also be product volume since they are
 way ahead of us in the 1000V category.

 Issues we as manufacturers in America face when trying to compete with
 firms in other countries are: 1) numerous additional costs related to
 things
 like Workman's Comp insurance, social security (for every dollar you have
 withheld, the employer matches it), now mandatory health insurance for
 some (depending on company size), and so forth.  2) Strict environmental
 regulations that foreign companies may or may not have.  Even if they DO,
 we often find enforcement of those rules to be very lax, especially in
 Asia.
 3) Cost of living, thus higher wages in the USA.

 .. to name a few.  Ends up being higher-cost products.



 Dan



 --- On *Mon, 4/1/13, Chris Mason cometenergysyst...@gmail.com* wrote:


 From: Chris Mason cometenergysyst...@gmail.com
 Subject: Re: [RE-wrenches] Cable tray
 To: RE-wrenches re-wrenches@lists.re-wrenches.org
 Date: Monday, April 1, 2013, 9:23 AM


 With regards to 600V costs Vs 1000V costs, once 1000V equipment becomes
 the norm, it is likely not to cost appreciably more, and the lower cost of
 copper will offset any increase.

 I bought 1000V SolarBos combiners which are huge, too big to use on my
 installation, so I bought the same item from the UK, which are tiny and
 easy to install, and half the cost. Something is wrong with the US approach
 to 100V equipment and switchgear in general. Why is the european equipment
 so much smaller for the same switching current.



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-- 
Chris Mason
President, Comet Systems Ltd
www.cometenergysystems.com
Cell: 264.235.5670
Skype: netconcepts
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Re: [RE-wrenches] Cable tray

2013-04-01 Thread boB

On 4/1/2013 9:37 AM, Chris Mason wrote:
Actually the operational cost in the UK is higher. They have had 
health insurance for some time, the US did not invent it. Taxes are 
higher, in fact the US has one of the lowest tax rates in the OECD.
Once the US moves to 1000V there will be little cost difference, I am 
pretty certain of that.




1000V is definitely coming and we are trying to keep costs as low as 
possible.


And, before this has to go to another group that I can't post to,  I have to
agree with most of what Dan says about operating in the US.

It is looking like it is only going to get worse to manufacture in the 
US.  I hope we can
keep the made in the USA label keep coming.  A lot of made in USA 
equipment is
already only a final assembly and not a significant portion of the 
products manufacture.
For example, circuit board assembly in China and then put the rest 
together here.


It's not always what the restrictions are, (example: health care, 
taxes), but how

those are implemented.

I have heard of American companies moving to the northern UK Ireland or 
Scotland)
because it was cheaper for them to operate there but might be because of 
some tax loophole ?

I'm sure that hole will be plugged soon.

We will do our best to keep our products significantly built in the USA.

boB






On Mon, Apr 1, 2013 at 11:32 AM, Exeltech exelt...@yahoo.com 
mailto:exelt...@yahoo.com wrote:


Conductors rated for 1000V and the same power you have in mind
for the 600V conductors (hence lower current) can indeed use smaller
wire, thus potentially saving on that aspect of the cost, and possibly
making it lower in cost for a given system than the lower-voltage
higher
current counterpart.

If the European hardware you bought is fully certified to the required
UL Standards for use in the USA, then product size is simply a matter
of design differences.  Could also be product volume since they are
way ahead of us in the 1000V category.

Issues we as manufacturers in America face when trying to compete with
firms in other countries are: 1) numerous additional costs related
to things
like Workman's Comp insurance, social security (for every dollar
you have
withheld, the employer matches it), now mandatory health insurance for
some (depending on company size), and so forth.  2) Strict
environmental
regulations that foreign companies may or may not have.  Even if
they DO,
we often find enforcement of those rules to be very lax,
especially in Asia.
3) Cost of living, thus higher wages in the USA.

.. to name a few.  Ends up being higher-cost products.



Dan



--- On *Mon, 4/1/13, Chris Mason /cometenergysyst...@gmail.com
mailto:cometenergysyst...@gmail.com/* wrote:


From: Chris Mason cometenergysyst...@gmail.com
mailto:cometenergysyst...@gmail.com
Subject: Re: [RE-wrenches] Cable tray
To: RE-wrenches re-wrenches@lists.re-wrenches.org
mailto:re-wrenches@lists.re-wrenches.org
Date: Monday, April 1, 2013, 9:23 AM


With regards to 600V costs Vs 1000V costs, once 1000V
equipment becomes the norm, it is likely not to cost
appreciably more, and the lower cost of copper will offset any
increase.

I bought 1000V SolarBos combiners which are huge, too big to
use on my installation, so I bought the same item from the UK,
which are tiny and easy to install, and half the cost.
Something is wrong with the US approach to 100V equipment and
switchgear in general. Why is the european equipment so much
smaller for the same switching current.




--
Chris Mason
President, Comet Systems Ltd
www.cometenergysystems.com http://www.cometenergysystems.com
Cell: 264.235.5670
Skype: netconcepts


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Re: [RE-wrenches] Cable tray

2013-03-31 Thread Chris Mason
As we see more 1000V installations, chances are that 600V rated equipment
will find its way into installations it is not rated for. To avoid problems
and so we don't need two SKUs and lots more inventory, the manufacturers
need to move all their product to 1000V ratings. I suspect it does not cost
more to make 1000V wire than 600V, similarly disconnects, fuses, fuse
holders and connectors.


On Sat, Mar 30, 2013 at 9:57 PM, Jay Peltz j...@asis.com wrote:

  Hi Bill

 I'm with you all the way. I love to do things
 Telecomm style. Very clean, safe and better IMHO.

 1000v PV wire can be bought at PV cables.com

 Cheers

 Jay

 Peltz Power.

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Re: [RE-wrenches] Cable tray

2013-03-31 Thread Exeltech
Hello Chris,

From a manufacturer's perspective .. you're incorrect on all assumptions.
(Sorry.)

It costs more to make higher-voltage anythings.

Higher voltage means: Clearance / creepage distances are larger (thus bigger
parts or products).  Insulation must be thicker (or have a higher dielectric 
rating).
This results in more rigorous (consequently more expensive) UL testing.  Etc.
All adds up.

Dan


--- On Sun, 3/31/13, Chris Mason cometenergysyst...@gmail.com wrote:

From: Chris Mason cometenergysyst...@gmail.com
Subject: Re: [RE-wrenches] Cable tray
To: RE-wrenches re-wrenches@lists.re-wrenches.org
Date: Sunday, March 31, 2013, 8:21 AM

As we see more 1000V installations, chances are that 600V rated equipment will 
find its way into installations it is not rated for. To avoid problems and so 
we don't need two SKUs and lots more inventory, the manufacturers need to move 
all their product to 1000V ratings. I suspect it does not cost more to make 
1000V wire than 600V, similarly disconnects, fuses, fuse holders and connectors.


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Re: [RE-wrenches] Cable tray

2013-03-31 Thread Ryan
I have to agree with Dan. Making disconnects that can open 1000vdc under 
load as compared to 600vdc under load will be far more pricey. To Rate 
all gear for 1000vdc will be prohibitive.



Ryan

Ryan Stankevitz
Technical Support Manager
MidNite Solar Inc.
r...@midnitesolar.com
360-403-7207 XT 151
Skype ID ryan.midnite



On 3/31/2013 12:09 PM, Exeltech wrote:

Hello Chris,

From a manufacturer's perspective .. you're incorrect on all assumptions.
(Sorry.)

It costs more to make higher-voltage anythings.

Higher voltage means: Clearance / creepage distances are larger (thus 
bigger
parts or products).  Insulation must be thicker (or have a higher 
dielectric rating).
This results in more rigorous (consequently more expensive) UL 
testing.  Etc.

All adds up.

Dan


--- On *Sun, 3/31/13, Chris Mason /cometenergysyst...@gmail.com/* wrote:


From: Chris Mason cometenergysyst...@gmail.com
Subject: Re: [RE-wrenches] Cable tray
To: RE-wrenches re-wrenches@lists.re-wrenches.org
Date: Sunday, March 31, 2013, 8:21 AM

As we see more 1000V installations, chances are that 600V rated
equipment will find its way into installations it is not rated
for. To avoid problems and so we don't need two SKUs and lots more
inventory, the manufacturers need to move all their product to
1000V ratings. I suspect it does not cost more to make 1000V wire
than 600V, similarly disconnects, fuses, fuse holders and connectors.




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Re: [RE-wrenches] Cable tray

2013-03-31 Thread John Berdner
Dan:

I have to disagree with your statement regarding costs and voltage.
While clearance and creepage distances increase at 1000V this makes only some 
things larger.
Example: The control electronics and all ac output circuitry remain the same.
Although the spacing between the high voltage dc components increases, the 
power of the device also increases and the losses decrease.
The result is that the product might be a little larger but its power 
rating will be higher and it will likely be more efficient.
For a given current level the higher voltage might increase the unit price 
slightly but the $/Watt will almost certainly decrease.
Conversely if power is held constant the current will be lower and so the 
product may in fact be cheaper that a 600V product of the same power rating.

Once we get past the unit price for components there is no doubt that system 
costs for 1000V are significantly lower than for 600V.

Let's review...

Ohms law:
P=V*I, so for a given power level voltage and current are inversely linked 
linearly - if the voltage increases the current decreases.
P=I^2 * R, so for a given power level, increasing the voltage decreases the 
current and decreases the losses by square of the change.
1000/600 = 1.667 = P_loss= 1.6667^2, so for a given power level and given 
piece of wire, the losses are 2.777 times lower at 1000V than at 600V.

Wire and Ampacity:
The ampacity of a wire is based on current not voltage
Higher voltages mean 1.667 times more power on a given piece of wire in a given 
conduit (yes the conduit might need to be bigger due to fill factor - it 
depends).
Another way of saying this is 1000 Vdc gives you a 40% reduction in wiring 
costs for a given power level compared to 600Vdc.
Small gauge PV wire is already available from multiple sources with 1000 and 
2000 V  ratings for a small premium over 600 V wire.
Why ? - Current = conductive materials = expensive.  Voltage = insulating 
materials = inexpensive.
Larger gauge PV wire and USE-2 is still a bit hard to find but are both 
available in commonly used PV sizes from multiple sources

Fuses and Combiners:
kW per string is a key cost metric for installed BOS costs and more is better.
Fundamentally, series trumps parallel every time.
Higher voltages = longer strings = more power per string = less strings, fuses 
and holders (combiner inputs).
1000 V string fuses / holders are available from multiple sources and are 
competitive with 600V counterparts.

Switches:
1000V switchgear cost is still lagging in the US but we are starting to see 
more reasonably priced equipment on the horizon.

Summary:
1000V PV is well proven outside the US.
In the US the tide is turning and we are rapidly headed to 1000V commercial 
systems.
The Codes and Standards are already in place and we are beginning to see 
reasonably priced 1000 Vdc rated components.
1000Vdc Listed Modules, 1000/2000Vdc UL 4703 PV wire, Listed 1000Vdc string 
fuses and holders, Listed 1000Vdc inverters are all available today.

I believe 600Vdc commercial and utility scale systems will rapidly become 
uncompetitive and, within a few years, the exception rather than the rule.

Best Regards,

John Berdner
General Manager, North America

SolarEdge Technologies, Inc.
3347 Gateway Boulevard, Fremont CA 94538 USA  (*Please note of our new address.)
T: 510.498.3200, X 747
M: 530.277.4894

From: re-wrenches-boun...@lists.re-wrenches.org 
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Exeltech
Sent: Sunday, March 31, 2013 9:10 AM
To: RE-wrenches
Subject: Re: [RE-wrenches] Cable tray

Hello Chris,

From a manufacturer's perspective .. you're incorrect on all assumptions.
(Sorry.)

It costs more to make higher-voltage anythings.

Higher voltage means: Clearance / creepage distances are larger (thus bigger
parts or products).  Insulation must be thicker (or have a higher dielectric 
rating).
This results in more rigorous (consequently more expensive) UL testing.  Etc.
All adds up.

Dan


--- On Sun, 3/31/13, Chris Mason 
cometenergysyst...@gmail.commailto:cometenergysyst...@gmail.com wrote:

From: Chris Mason 
cometenergysyst...@gmail.commailto:cometenergysyst...@gmail.com
Subject: Re: [RE-wrenches] Cable tray
To: RE-wrenches 
re-wrenches@lists.re-wrenches.orgmailto:re-wrenches@lists.re-wrenches.org
Date: Sunday, March 31, 2013, 8:21 AM
As we see more 1000V installations, chances are that 600V rated equipment will 
find its way into installations it is not rated for. To avoid problems and so 
we don't need two SKUs and lots more inventory, the manufacturers need to move 
all their product to 1000V ratings. I suspect it does not cost more to make 
1000V wire than 600V, similarly disconnects, fuses, fuse holders and connectors.


CONFIDENTIALITY NOTICE: This e-mail and its attachments are intended only for 
the use of the individual or entity who is the intended recipient and may 
contain information that is privileged, confidential and exempt from disclosure 
or any

Re: [RE-wrenches] Cable tray

2013-03-31 Thread Chris Mason
And yet, in Europe, it is.


On Sun, Mar 31, 2013 at 2:49 PM, Ryan r...@kb1uas.com wrote:

  I have to agree with Dan. Making disconnects that can open 1000vdc under
 load as compared to 600vdc under load will be far more pricey. To Rate
 all gear for 1000vdc will be prohibitive.


 Ryan

 Ryan Stankevitz
 Technical Support Manager
 MidNite Solar Inc.ryan@midnitesolar.com360-403-7207 XT 151
 Skype ID ryan.midnite



 On 3/31/2013 12:09 PM, Exeltech wrote:

   Hello Chris,

 From a manufacturer's perspective .. you're incorrect on all assumptions.
 (Sorry.)

 It costs more to make higher-voltage anythings.

 Higher voltage means: Clearance / creepage distances are larger (thus
 bigger
 parts or products).  Insulation must be thicker (or have a higher
 dielectric rating).
 This results in more rigorous (consequently more expensive) UL testing.
 Etc.
 All adds up.

 Dan


 --- On *Sun, 3/31/13, Chris Mason 
 cometenergysyst...@gmail.comcometenergysyst...@gmail.com
 * wrote:


 From: Chris Mason cometenergysyst...@gmail.comcometenergysyst...@gmail.com
 Subject: Re: [RE-wrenches] Cable tray
 To: RE-wrenches 
 re-wrenches@lists.re-wrenches.orgre-wrenches@lists.re-wrenches.org
 Date: Sunday, March 31, 2013, 8:21 AM

  As we see more 1000V installations, chances are that 600V rated
 equipment will find its way into installations it is not rated for. To
 avoid problems and so we don't need two SKUs and lots more inventory, the
 manufacturers need to move all their product to 1000V ratings. I suspect it
 does not cost more to make 1000V wire than 600V, similarly disconnects,
 fuses, fuse holders and connectors.




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-- 
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President, Comet Systems Ltd
www.cometenergysystems.com
Cell: 264.235.5670
Skype: netconcepts
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Re: [RE-wrenches] Cable tray

2013-03-31 Thread Exeltech
John,

My reply didn't deal with anything except specific hardware (per Chris'
mention in his original post), his musings that he suspects it does not
cost more to make that leap, and the actual impact on cost for migrating
that hardware from 600Vdc to 1000Vdc.

Nothing was mentioned either by Chris or by me related to control
electronics, power ratings, or power loss.


To Chris' statement: 

BEGIN QUOTE:
I suspect it does not cost more to make 1000V wire than 600V, similarly 
disconnects, fuses, fuse holders and connectors.
END QUOTE.


All things being equal:

1000V wire in the same gauge as 600V wire will be more expensive than the 600V 
wire.
If you wish to downsize the conductor, the cost of the metal is likely more 
expensive
than the insulation, and this is a potential win .. but conductor size wasn't 
mentioned.
 
1000V disconnects for a given current are going to be more expensive than  600V
disconnects.

1000V rated fuses are going to be more expensive than 600V for a given current.

1000V fuse holders require larger spacings than 600V, so they too are more 
money.

1000V connectors require larger creepage and clearances than do 600V parts.
This means they're larger for a given number of contacts and current, thus
more $$$ -- even if just slightly more.  Still more.

This is not to say migrating to 1000V won't happen.  It will, and it is.  Yes, 
it's
more common in Europe.  Sometimes the USA doesn't lead, but follows.
This is one of those instances.

And to your point:
 
John Berdner Wrote:
 Although the spacing between the high voltage dc components increases,
 the power of the device also increases and the losses decrease.

Referencing I^2 R loss .. yes.  Passive resistive devices at a higher voltage
and lower current do have less loss than their lower-voltage cousins, (again,
all things being equal, but that doesn't mean they're less expensive than
their lower-voltage counterpart.

It's simply not possible to make a blanket statement and have it cover
everything correctly.


And to your additional point:

 Small gauge PV wire is already available from multiple sources with
 1000 and 2000 V  ratings for a small premium over 600 V wire.

... for a small premium over 600V wire.

You admit the wire is more expensive (even if at present).  Still, it's more $.
Will it stay that way?  Likely not, but for NOW .. it's more expensive.


Now then .. taking your comment in context:

BEGIN QUOTE:
 Example: The control electronics and all ac output circuitry remain the same.
 
 Although the spacing between the high voltage dc components increases,
 the power of the device also increases and the losses decrease.
 
 The result is that the product might be a little larger but its power 
 rating
 will be higher and it will likely be more efficient.

This infers reference to the efficiency of switching electronics.  If so, your
statement is incorrect.

Let's consider the solid state switches in an inverter, whether they be
MOSFETs, IGBTs, GaN, etc.

With the devices presently on the market, switching loss goes UP as
the voltage increases.

This will likely change at some future point with new product discoveries,
but for now .. given the parts we have to work with, switching losses are
greater in the higher voltage parts.  I know this flies in the face of common
sense to non-engineers, but it's fact.

If you wish an alternate resource of verification on this, I suggest you
check with anyone else with considerable expertise in the design of
switchmode power supplies.  If my 41 years as a design engineer isn't
adequate here, boB and/or Robin at at Midnight Solar would be an
excellent starting point.  I can point you toward a number of others
who are equally qualified.  Our industry (and even perhaps the Wrench
board) has others as well.

Ultimately .. will higher voltage systems be lower cost per watt overall?
This remains to be seen.  My instincts say it will --- in some circumstances.

An advantage the increased voltage offers (beyond potentially less power loss
in conductors), is the ability to create inverters for 277/480 and beyond.  This
helps by eliminating a transformer, which IS an efficiency loss and added cost
element.  Will 1000Vdc be a win for [say] 120V/240V installations.  Likely not.


As John did point out .. the entire system must be considered.  That goes 
without
saying.  Whether higher voltage is a win or not depends on the system.  It may 
be
in some cases, and not in others.  Chris mentioned only specific aspects of the
BOS hardware -- which I addressed.


Regards to all,


Dan Lepinski
Sr. Engineer
Exeltech / Exeltech Solar Products




--- On Sun, 3/31/13, John Berdner john.berd...@solaredge.com wrote:

From: John Berdner john.berd...@solaredge.com
Subject: Re: [RE-wrenches] Cable tray
To: RE-wrenches re-wrenches@lists.re-wrenches.org
Date: Sunday, March 31, 2013, 1:08 PM



Dan:  I have to disagree with your statement regarding costs and voltage.While 
clearance and creepage distances

Re: [RE-wrenches] Cable tray

2013-03-30 Thread Jay Peltz
 Hi Bill

I'm with you all the way. I love to do things 
Telecomm style. Very clean, safe and better IMHO. 

1000v PV wire can be bought at PV cables.com

Cheers

Jay

Peltz Power. 

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Re: [RE-wrenches] Cable tray

2013-03-29 Thread Bill Loesch


Hi Chris,

Thanks for a glimpse of how our German brethren handle PV design  
installation. After all, who has more experience with design, execution, 
and funding than the Germans? There remains an arrogance that the US has 
a lock on how best to do any number of things. Hopefully, this 
antiquated attitude will change, soon; hopefully, before we are all 
reduced to asking the equivalent of, Would you like to Supersize that 
meal?


Best wishes on your install. Please keep us informed of how others 
around the world better handle these items.


Bill Loesch
Solar 1 - Saint Louis Solar

On 28-Mar-13 1:03 PM, Chris Mason wrote:
I am working on a large installation in a country that uses 230/400V 
60Hz for the grid, so we had to look to Europe for the inverters and 
work 1000V.
I spent some time on the phone with SMA Germany to discuss the 
reqiurements in Germany and to understand the design methodology the 
inverters were designed for.
First of all, the inverters are gorgeous. The first one we installed 
is a 3Ph 17KW with 6 sets string inputs, 2 x MPPT. They connect the 
strings directly to the inverters, no disconnects. The inverters have 
a Electronic Solar Switch on the bottom, pull it down and the strings 
are disconnected.
We are using 26 module strings or that install, which massively 
reduces cabling and components.
I showed the engineer a photo of our larger installs, he laughed at 
the use of pipes for the cables.
We install massive AC disconnects, they use a little isolator about 
the size of a Coke can.

Everything is a multi-core cable.

I also read a guide to the British Standards on PV installation, and 
their approach to grounding is absolutely different.
Since PV conductors are all isolated now, they don't even want you to 
ground the array structures, in fact they describe grounding as a 
shock hazard. Very different mentality.
I might think that the US way is likely safer if we were comparing 
with China or the third world, but this is Germany. I think they know 
electricity.


Chris


On Wed, Mar 27, 2013 at 12:16 PM, John Berdner 
john.berd...@solaredge.com mailto:john.berd...@solaredge.com wrote:


Exposed single conductor sunlight resistant cable in cable trays
are widely used in PV systems outside the US.

There is a very large installed base of systems with good long
term performance data using this type of construction.

We should not discount the advantages of wire cable trays just
because we are unfamiliar with it.

Look at data cabling – Characterized by many, relatively small,
cables over long distances with periodic drops.

Sounds a lot like PV source circuits (other than voltage and
current in the wires of course).

There are lots of videos out there showing how to pull 10’s of
pairs of wires simultaneously in cable trays.

IMHO, we need to look at ideas like this to reduce installation
cost and time.

Installation costs are becoming the tall pole in the tent and new
thinking is needed.

As systems are falling to sub $3.00 /Watt all-in, running wire in
conduit will simply not be cost effective.

Running wire in conduit is one of the reasons PV installation
costs in the US are double (or more) of those in Europe.

As one of my former German colleagues noted:

“It is only in the US where you need first to be a plumber before
you can be an electrician”

Best Regards,

John Berdner

General Manager, North America

SolarEdge Technologies, Inc.

3347 Gateway Boulevard, Fremont CA 94538 USA */(*Please note of
our new address.)/*
T: 510.498.3200, X 747 tel:510.498.3200%2C%20X%20747

M: 530.277.4894 tel:530.277.4894

*From:*re-wrenches-boun...@lists.re-wrenches.org
mailto:re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org
mailto:re-wrenches-boun...@lists.re-wrenches.org] *On Behalf Of
*Allan Sindelar
*Sent:* Wednesday, March 27, 2013 8:51 AM


*To:* RE-wrenches
*Subject:* Re: [RE-wrenches] Cable tray

Andrew,
We have used #10 USE-2 for about 16 years, and our high-elevation
New Mexico sun is quite intense. I have yet to see any degradation
exceeding fading discoloration on any conductors from that far
back, even when directly exposed to sunlight. No cracking,
peeling, delaminating, or hardening.
Allan

*Allan Sindelar*
al...@positiveenergysolar.com mailto:al...@positiveenergysolar.com
NABCEP Certified Photovoltaic Installer
NABCEP Certified Technical Sales Professional
New Mexico EE98J Journeyman Electrician
Founder and Chief Technology Officer
*Positive Energy, Inc.*
3209 Richards Lane (note new address)
Santa Fe, New Mexico 87507
*505 424-1112 tel:505%20424-1112*
www.positiveenergysolar.com http://www.positiveenergysolar.com/

On 3/27/2013 8:41 AM, Andrew Truitt wrote:

Bill - What is your take

Re: [RE-wrenches] Cable tray

2013-03-29 Thread Bill Hoffer
 Technologies, Inc.

 3347 Gateway Boulevard, Fremont CA 94538 USA  *(*Please note of our new
 address.)*
 T: 510.498.3200, X 747 510.498.3200%2C%20X%20747

 M: 530.277.4894



 *From:* re-wrenches-boun...@lists.re-wrenches.org [mailto:
 re-wrenches-boun...@lists.re-wrenches.org] *On Behalf Of *Allan Sindelar
 *Sent:* Wednesday, March 27, 2013 8:51 AM

 *To:* RE-wrenches
 *Subject:* Re: [RE-wrenches] Cable tray



 Andrew,
 We have used #10 USE-2 for about 16 years, and our high-elevation New
 Mexico sun is quite intense. I have yet to see any degradation exceeding
 fading discoloration on any conductors from that far back, even when
 directly exposed to sunlight. No cracking, peeling, delaminating, or
 hardening.
 Allan

 *Allan Sindelar*
 al...@positiveenergysolar.com
 NABCEP Certified Photovoltaic Installer
 NABCEP Certified Technical Sales Professional
 New Mexico EE98J Journeyman Electrician
 Founder and Chief Technology Officer
 *Positive Energy, Inc.*
 3209 Richards Lane (note new address)
 Santa Fe, New Mexico 87507
 *505 424-1112 505%20424-1112*
 www.positiveenergysolar.com





 On 3/27/2013 8:41 AM, Andrew Truitt wrote:

  Bill - What is your take in conductor insulation degradation over time
 when exposed to UV? Regardless of the sunlight resistant labeling, USE-2
 (and I assume PV wire though I haven't seen it yet) does show wear after
 years of exposure to direct sunlight.  Maybe best practice would be to use
 cable trays where conductors are shaded and [properly installed] conduit
 when exposed to direct UV?



 - Andrew Truitt



 Sent from my iPad


 On Mar 26, 2013, at 11:55 PM, Bill Brooks billbroo...@yahoo.com
 wrote:

  William,



 I have all the respect in the world for you, but I’m not referring to
 “basket tray”, which is only appropriate for small conductors. I’m talking
 about legitimate cable tray that can be up to 12” wide and that has a top
 and rungs every 12”. The main facilities that use it in the United States
 are large industrial facilities. Most electricians don’t get to work with
 it. It is clearly superior to EMT and is at least as good as IMC without
 all the hassle of threaded fittings and setting up expansion joints and
 worrying about 20 years of conductors thermal cycling. Even the best
 electricians have problems with this stuff.



 I am talking about projects with 800 foot long feeder runs. We can bring
 them in the building and build a rack for the conduit or run covered tray
 outside. As the 2014 NEC will require, you will have to use contactor
 combiners or some other means to shut down the conductors inside a
 building. It’s all doable. My recommendation after seeing the aftermath of
 rooftop conduit by good electricians is to put cable tray on roofs and use
 conduit if you bring the feeders indoors. It will become common practice
 soon. Hopefully sooner than later.



 Bill.



 *From:* re-wrenches-boun...@lists.re-wrenches.org [
 mailto:re-wrenches-boun...@lists.re-wrenches.orgre-wrenches-boun...@lists.re-wrenches.org]
 *On Behalf Of *William Miller
 *Sent:* Tuesday, March 26, 2013 9:49 PM
 *To:* RE-wrenches
 *Subject:* Re: [RE-wrenches] Cable tray



 Bill:

 I have to disagree with you on this one.  We can not abandoned a tried
 and true practice just because some practitioners don't do it right.  I
 don't know how one can justify saying that encapsulating high voltage
 conductors in a conduit is less safe than exposed in a flimsy basket.
 Consider snow and ice and falling objects.

 Too many installers entered the PV field without first acquiring the
 necessary skills as journeymen or women electricians.  I don't see the
 benefit of rewriting the code to accommodate a lack of skills in the
 industry.

 Respectfully,

 William Miller

 PS:  The temperature adders always encourage us to enter the building
 envelope at the first appropriate location to avoid adding them.
 Thoughtful installers will do the same.

 Wm


 At 10:15 PM 3/25/2013, you wrote:


  Content-Type: multipart/alternative;
 boundary==_NextPart_000_00E3_01CE29A6.37CC5110
 Content-Language: en-us

 William,

 I would strongly disagree that conduit is tried and true on rooftops. I
 have rarely seen good conduit runs on rooftops. Most electricians have no
 clue how to work with expansion joints. Conduit on rooftops is a bad idea
 in general. Most conduit runs in big buildings are all done indoors for
 good reason. We are the crazy people doing things on the roof.

 The sooner we get away from conduit­particularly for long feeder runs­the
 better.

 In Europe they don’t have problems with their rooftop wiring systems
 because everything is in tray.

 For those that don’t allow cable tray for anything less than 1/0, just
 remember that if it isn’t called cable tray, then 392 doesn’t apply. The
 NEC would allow us to use treated lumber in place of cable tray. This makes
 no sense.

 We did some research on the origin of the 1/0 requirement, and it is
 ancient and no longer relevant. Just

Re: [RE-wrenches] Cable tray

2013-03-28 Thread Chris Mason
I am working on a large installation in a country that uses 230/400V 60Hz
for the grid, so we had to look to Europe for the inverters and work 1000V.
I spent some time on the phone with SMA Germany to discuss the reqiurements
in Germany and to understand the design methodology the inverters were
designed for.
First of all, the inverters are gorgeous. The first one we installed is a
3Ph 17KW with 6 sets string inputs, 2 x MPPT. They connect the strings
directly to the inverters, no disconnects. The inverters have a Electronic
Solar Switch on the bottom, pull it down and the strings are disconnected.
We are using 26 module strings or that install, which massively reduces
cabling and components.
I showed the engineer a photo of our larger installs, he laughed at the use
of pipes for the cables.
We install massive AC disconnects, they use a little isolator about the
size of a Coke can.
Everything is a multi-core cable.

I also read a guide to the British Standards on PV installation, and their
approach to grounding is absolutely different.
Since PV conductors are all isolated now, they don't even want you to
ground the array structures, in fact they describe grounding as a shock
hazard. Very different mentality.

I might think that the US way is likely safer if we were comparing with
China or the third world, but this is Germany. I think they know
electricity.

Chris


On Wed, Mar 27, 2013 at 12:16 PM, John Berdner
john.berd...@solaredge.comwrote:

  Exposed single conductor sunlight resistant cable in cable trays are
 widely used in PV systems outside the US.

 There is a very large installed base of systems with good long term
 performance data using this type of construction.

 We should not discount the advantages of wire cable trays just because we
 are unfamiliar with it.

 ** **

 Look at data cabling – Characterized by many, relatively small, cables
 over long distances with periodic drops.

 Sounds a lot like PV source circuits (other than voltage and current in
 the wires of course).

 There are lots of videos out there showing how to pull 10’s of pairs of
 wires simultaneously in cable trays.

 IMHO, we need to look at ideas like this to reduce installation cost and
 time.

 ** **

 Installation costs are becoming the tall pole in the tent and new thinking
 is needed.

 As systems are falling to sub $3.00 /Watt all-in, running wire in conduit
 will simply not be cost effective.

 Running wire in conduit is one of the reasons PV installation costs in the
 US are double (or more) of those in Europe.

 As one of my former German colleagues noted:

 “It is only in the US where you need first to be a plumber before you can
 be an electrician”

 ** **

 Best Regards,

 ** **

 John Berdner

 General Manager, North America

 ** **

 SolarEdge Technologies, Inc.

 3347 Gateway Boulevard, Fremont CA 94538 USA  *(*Please note of our new
 address.)*
 T: 510.498.3200, X 747

 M: 530.277.4894 

 ** **

 *From:* re-wrenches-boun...@lists.re-wrenches.org [mailto:
 re-wrenches-boun...@lists.re-wrenches.org] *On Behalf Of *Allan Sindelar
 *Sent:* Wednesday, March 27, 2013 8:51 AM

 *To:* RE-wrenches
 *Subject:* Re: [RE-wrenches] Cable tray

 ** **

 Andrew,
 We have used #10 USE-2 for about 16 years, and our high-elevation New
 Mexico sun is quite intense. I have yet to see any degradation exceeding
 fading discoloration on any conductors from that far back, even when
 directly exposed to sunlight. No cracking, peeling, delaminating, or
 hardening.
 Allan

 *Allan Sindelar*
 al...@positiveenergysolar.com
 NABCEP Certified Photovoltaic Installer
 NABCEP Certified Technical Sales Professional
 New Mexico EE98J Journeyman Electrician
 Founder and Chief Technology Officer
 *Positive Energy, Inc.*
 3209 Richards Lane (note new address)
 Santa Fe, New Mexico 87507
 *505 424-1112*
 www.positiveenergysolar.com 

 ** **

 ** **

 On 3/27/2013 8:41 AM, Andrew Truitt wrote:

 Bill - What is your take in conductor insulation degradation over time
 when exposed to UV? Regardless of the sunlight resistant labeling, USE-2
 (and I assume PV wire though I haven't seen it yet) does show wear after
 years of exposure to direct sunlight.  Maybe best practice would be to use
 cable trays where conductors are shaded and [properly installed] conduit
 when exposed to direct UV?

 ** **

 - Andrew Truitt



 Sent from my iPad


 On Mar 26, 2013, at 11:55 PM, Bill Brooks billbroo...@yahoo.com wrote:
 

 William,

  

 I have all the respect in the world for you, but I’m not referring to
 “basket tray”, which is only appropriate for small conductors. I’m talking
 about legitimate cable tray that can be up to 12” wide and that has a top
 and rungs every 12”. The main facilities that use it in the United States
 are large industrial facilities. Most electricians don’t get to work with
 it. It is clearly superior to EMT

Re: [RE-wrenches] Cable tray

2013-03-28 Thread Allan Sindelar
mall conductors. I’m
talking about legitimate cable tray that can be
up to 12” wide and that has a top and rungs
every 12”. The main facilities that use it in
the United States are large industrial
facilities. Most electricians don’t get to work
with it. It is clearly superior to EMT and is at
least as good as IMC without all the hassle of
threaded fittings and setting up expansion
joints and worrying about 20 years of conductors
thermal cycling. Even the best electricians have
problems with this stuff.
 
I
am talking about projects with 800 foot long
feeder runs. We can bring them in the building
and build a rack for the conduit or run covered
tray outside. As the 2014 NEC will require, you
will have to use contactor combiners or some
other means to shut down the conductors inside a
building. It’s all doable. My recommendation
after seeing the aftermath of rooftop conduit by
good electricians is to put cable tray on roofs
and use conduit if you bring the feeders
indoors. It will become common practice soon.
Hopefully sooner than later.
 
Bill.
 

  
From:
re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org]
On Behalf Of William Miller
Sent: Tuesday, March 26, 2013 9:49 PM
To: RE-wrenches
        Subject: Re: [RE-wrenches] Cable tray
  

 
Bill:
  
  I have to disagree with you on this one.  We can
  not abandoned a tried and true practice just
  because some practitioners don't do it right.  I
  don't know how one can justify saying that
  encapsulating high voltage conductors in a conduit
  is less safe than exposed in a flimsy basket. 
  Consider snow and ice and falling objects.
  
  Too many installers entered the PV field without
  first acquiring the necessary skills as journeymen
  or women electricians.  I don't see the benefit of
  rewriting the code to accommodate a lack of skills
  in the industry.
  
  Respectfully,
  
  William Miller
  
  PS:  The temperature adders always encourage us to
  enter the building envelope at the first
  appropriate location to avoid adding them. 
  Thoughtful installers will do the same.
  
  Wm
  
  
  At 10:15 PM 3/25/2013, you wrote:
  
  
Content-Type:
  multipart/alternative;
boundary="=_NextPart_000_00E3_01CE29A6.37CC5110"
  Content-Language: en-us
  
  William,
   
  I would strongly disagree that conduit is tried
  and true on rooftops. I have rarely seen good
  conduit runs on rooftops. Most electricians have
  no clue how to work with expansion joints. Conduit
  on rooftops is a bad idea in general. Most conduit
  runs in big buildings are all done indoors for
  good reason. We are the crazy people doing things
  on the roof. 
   
  The sooner we get away from conduit­particularly
  for long feeder runs­the better.
   
  In Europe they don’t have problems with their
  rooftop wiring systems because everything is in
  tray.
   
  For those that don’t allow cable tray for anything
  less than 1/0, 

Re: [RE-wrenches] Cable tray

2013-03-27 Thread Andrew Truitt
Bill - What is your take in conductor insulation degradation over time when 
exposed to UV? Regardless of the sunlight resistant labeling, USE-2 (and I 
assume PV wire though I haven't seen it yet) does show wear after years of 
exposure to direct sunlight.  Maybe best practice would be to use cable trays 
where conductors are shaded and [properly installed] conduit when exposed to 
direct UV?

- Andrew Truitt


Sent from my iPad

On Mar 26, 2013, at 11:55 PM, Bill Brooks billbroo...@yahoo.com wrote:

 William,
  
 I have all the respect in the world for you, but I’m not referring to “basket 
 tray”, which is only appropriate for small conductors. I’m talking about 
 legitimate cable tray that can be up to 12” wide and that has a top and rungs 
 every 12”. The main facilities that use it in the United States are large 
 industrial facilities. Most electricians don’t get to work with it. It is 
 clearly superior to EMT and is at least as good as IMC without all the hassle 
 of threaded fittings and setting up expansion joints and worrying about 20 
 years of conductors thermal cycling. Even the best electricians have problems 
 with this stuff.
  
 I am talking about projects with 800 foot long feeder runs. We can bring them 
 in the building and build a rack for the conduit or run covered tray outside. 
 As the 2014 NEC will require, you will have to use contactor combiners or 
 some other means to shut down the conductors inside a building. It’s all 
 doable. My recommendation after seeing the aftermath of rooftop conduit by 
 good electricians is to put cable tray on roofs and use conduit if you bring 
 the feeders indoors. It will become common practice soon. Hopefully sooner 
 than later.
  
 Bill.
  
 From: re-wrenches-boun...@lists.re-wrenches.org 
 [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of William Miller
 Sent: Tuesday, March 26, 2013 9:49 PM
 To: RE-wrenches
 Subject: Re: [RE-wrenches] Cable tray
  
 Bill:
 
 I have to disagree with you on this one.  We can not abandoned a tried and 
 true practice just because some practitioners don't do it right.  I don't 
 know how one can justify saying that encapsulating high voltage conductors in 
 a conduit is less safe than exposed in a flimsy basket.  Consider snow and 
 ice and falling objects.
 
 Too many installers entered the PV field without first acquiring the 
 necessary skills as journeymen or women electricians.  I don't see the 
 benefit of rewriting the code to accommodate a lack of skills in the industry.
 
 Respectfully,
 
 William Miller
 
 PS:  The temperature adders always encourage us to enter the building 
 envelope at the first appropriate location to avoid adding them.  Thoughtful 
 installers will do the same.
 
 Wm
 
 
 At 10:15 PM 3/25/2013, you wrote:
 
 Content-Type: multipart/alternative;
 boundary==_NextPart_000_00E3_01CE29A6.37CC5110
 Content-Language: en-us
 
 William,
  
 I would strongly disagree that conduit is tried and true on rooftops. I have 
 rarely seen good conduit runs on rooftops. Most electricians have no clue how 
 to work with expansion joints. Conduit on rooftops is a bad idea in general. 
 Most conduit runs in big buildings are all done indoors for good reason. We 
 are the crazy people doing things on the roof. 
  
 The sooner we get away from conduit­particularly for long feeder runs­the 
 better.
  
 In Europe they don’t have problems with their rooftop wiring systems because 
 everything is in tray.
  
 For those that don’t allow cable tray for anything less than 1/0, just 
 remember that if it isn’t called cable tray, then 392 doesn’t apply. The NEC 
 would allow us to use treated lumber in place of cable tray. This makes no 
 sense.
  
 We did some research on the origin of the 1/0 requirement, and it is ancient 
 and no longer relevant. Just because it is in the code, does not mean it is 
 correct. That’s why we try to fix it every three years.
  
 Bill.
  
  
 
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Check out participant bios:
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Re: [RE-wrenches] Cable tray

2013-03-27 Thread Allan Sindelar

  
  
Andrew,
  We have used #10 USE-2 for about 16 years, and our high-elevation
  New Mexico sun is quite intense. I have yet to see any degradation
  exceeding fading discoloration on any conductors from that far
  back, even when directly exposed to sunlight. No cracking,
  peeling, delaminating, or hardening.
  Allan
  
  


Allan Sindelar
al...@positiveenergysolar.com
  NABCEP Certified Photovoltaic
Installer
NABCEP Certified Technical Sales Professional
New Mexico EE98J Journeyman Electrician
Founder and Chief Technology Officer
Positive Energy, Inc.
3209 Richards Lane (note new address)
Santa Fe, New Mexico 87507
505 424-1112
www.positiveenergysolar.com



 
  On 3/27/2013 8:41 AM, Andrew Truitt wrote:


  
  Bill - What is your take in conductor insulation degradation
over time when exposed to UV? Regardless of the "sunlight
resistant" labeling, USE-2 (and I assume PV wire though I
haven't seen it yet) does show wear after years of exposure to
direct sunlight. Maybe best practice would be to use cable
trays where conductors are shaded and [properly installed]
conduit when exposed to direct UV?
  
  
  - Andrew Truitt
  

Sent from my iPad
  
On Mar 26, 2013, at 11:55 PM, "Bill Brooks" billbroo...@yahoo.com
wrote:

  
  

  
  
  
  
William,

I
have all the respect in the world for you, but Im not
referring to basket tray, which is only appropriate
for small conductors. Im talking about legitimate cable
tray that can be up to 12 wide and that has a top and
rungs every 12. The main facilities that use it in the
United States are large industrial facilities. Most
electricians dont get to work with it. It is clearly
superior to EMT and is at least as good as IMC without
all the hassle of threaded fittings and setting up
expansion joints and worrying about 20 years of
conductors thermal cycling. Even the best electricians
have problems with this stuff.

I
am talking about projects with 800 foot long feeder
runs. We can bring them in the building and build a rack
for the conduit or run covered tray outside. As the 2014
NEC will require, you will have to use contactor
combiners or some other means to shut down the
conductors inside a building. Its all doable. My
recommendation after seeing the aftermath of rooftop
conduit by good electricians is to put cable tray on
roofs and use conduit if you bring the feeders indoors.
It will become common practice soon. Hopefully sooner
than later.

Bill.


  
From:
re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org]
On Behalf Of William Miller
Sent: Tuesday, March 26, 2013 9:49 PM
To: RE-wrenches
        Subject: Re: [RE-wrenches] Cable tray
  


Bill:
  
  I have to disagree with you on this one. We can not
  abandoned a tried and true practice just because some
  practitioners don't do it right. I don't know how one can
  justify saying that encapsulating high voltage conductors
  in a conduit is less safe than exposed in a flimsy
  basket. Consider snow and ice and falling objects.
  
  Too many installers entered the PV field without first
  acquiring the necessary skills as journeymen or women
  electricians. I don't see the benefit of rewriting the
  code to accommodate a lack of skills in the industry.
  
  Respectfully,
  
  William Miller
  
  PS: The temperature adders always encourage us to enter
  the building envelope at the first appropriate location to
  avoid adding them. Thoughtful installers will do the
  same.
  
  Wm
  
  
  At 10:15 PM 3/25/2013, you wrote:
  
  
Content-Type: multipart/a

Re: [RE-wrenches] Cable tray

2013-03-27 Thread John Berdner
Exposed single conductor sunlight resistant cable in cable trays are widely 
used in PV systems outside the US.
There is a very large installed base of systems with good long term performance 
data using this type of construction.
We should not discount the advantages of wire cable trays just because we are 
unfamiliar with it.

Look at data cabling - Characterized by many, relatively small, cables over 
long distances with periodic drops.
Sounds a lot like PV source circuits (other than voltage and current in the 
wires of course).
There are lots of videos out there showing how to pull 10's of pairs of wires 
simultaneously in cable trays.
IMHO, we need to look at ideas like this to reduce installation cost and time.

Installation costs are becoming the tall pole in the tent and new thinking is 
needed.
As systems are falling to sub $3.00 /Watt all-in, running wire in conduit will 
simply not be cost effective.
Running wire in conduit is one of the reasons PV installation costs in the US 
are double (or more) of those in Europe.
As one of my former German colleagues noted:
It is only in the US where you need first to be a plumber before you can be an 
electrician

Best Regards,

John Berdner
General Manager, North America

SolarEdge Technologies, Inc.
3347 Gateway Boulevard, Fremont CA 94538 USA  (*Please note of our new address.)
T: 510.498.3200, X 747
M: 530.277.4894

From: re-wrenches-boun...@lists.re-wrenches.org 
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Allan Sindelar
Sent: Wednesday, March 27, 2013 8:51 AM
To: RE-wrenches
Subject: Re: [RE-wrenches] Cable tray

Andrew,
We have used #10 USE-2 for about 16 years, and our high-elevation New Mexico 
sun is quite intense. I have yet to see any degradation exceeding fading 
discoloration on any conductors from that far back, even when directly exposed 
to sunlight. No cracking, peeling, delaminating, or hardening.
Allan
Allan Sindelar
al...@positiveenergysolar.commailto:al...@positiveenergysolar.com
NABCEP Certified Photovoltaic Installer
NABCEP Certified Technical Sales Professional
New Mexico EE98J Journeyman Electrician
Founder and Chief Technology Officer
Positive Energy, Inc.
3209 Richards Lane (note new address)
Santa Fe, New Mexico 87507
505 424-1112
www.positiveenergysolar.comhttp://www.positiveenergysolar.com/


On 3/27/2013 8:41 AM, Andrew Truitt wrote:
Bill - What is your take in conductor insulation degradation over time when 
exposed to UV? Regardless of the sunlight resistant labeling, USE-2 (and I 
assume PV wire though I haven't seen it yet) does show wear after years of 
exposure to direct sunlight.  Maybe best practice would be to use cable trays 
where conductors are shaded and [properly installed] conduit when exposed to 
direct UV?

- Andrew Truitt


Sent from my iPad

On Mar 26, 2013, at 11:55 PM, Bill Brooks 
billbroo...@yahoo.commailto:billbroo...@yahoo.com wrote:
William,

I have all the respect in the world for you, but I'm not referring to basket 
tray, which is only appropriate for small conductors. I'm talking about 
legitimate cable tray that can be up to 12 wide and that has a top and rungs 
every 12. The main facilities that use it in the United States are large 
industrial facilities. Most electricians don't get to work with it. It is 
clearly superior to EMT and is at least as good as IMC without all the hassle 
of threaded fittings and setting up expansion joints and worrying about 20 
years of conductors thermal cycling. Even the best electricians have problems 
with this stuff.

I am talking about projects with 800 foot long feeder runs. We can bring them 
in the building and build a rack for the conduit or run covered tray outside. 
As the 2014 NEC will require, you will have to use contactor combiners or some 
other means to shut down the conductors inside a building. It's all doable. My 
recommendation after seeing the aftermath of rooftop conduit by good 
electricians is to put cable tray on roofs and use conduit if you bring the 
feeders indoors. It will become common practice soon. Hopefully sooner than 
later.

Bill.

From: 
re-wrenches-boun...@lists.re-wrenches.orgmailto:re-wrenches-boun...@lists.re-wrenches.org
 [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of William Miller
Sent: Tuesday, March 26, 2013 9:49 PM
To: RE-wrenches
Subject: Re: [RE-wrenches] Cable tray

Bill:

I have to disagree with you on this one.  We can not abandoned a tried and true 
practice just because some practitioners don't do it right.  I don't know how 
one can justify saying that encapsulating high voltage conductors in a conduit 
is less safe than exposed in a flimsy basket.  Consider snow and ice and 
falling objects.

Too many installers entered the PV field without first acquiring the necessary 
skills as journeymen or women electricians.  I don't see the benefit of 
rewriting the code to accommodate a lack of skills in the industry.

Respectfully,

William Miller

PS:  The temperature

Re: [RE-wrenches] Cable tray

2013-03-26 Thread Mark Richardson
Bill,
Thank you for continuing to help adopt more practical and 'user friendly' code1 
requirements.
As Glen pointed out, [NEC 2011] 392.10(B)(1)(a) could pose a problem for some 
AHJ's - even though 690.31(B) allows PV wire in exposed outdoor locations 
(presumably not in cable tray).
It is truly counter-intuitive that by efforting responsible wire-management and 
installing PV wire in cable tray it would somehow create a code violation 
unless it was at least 1/0, and that it would somehow be allowed in a 
residential application under the same 392.10? It is also interesting to note 
the definition of Supervised Industrial Installation2  in 240.2 and that all of 
those conditions are not met in most cases
Just wanted to say again: Thanks for the forward progress!
Mark

1 - I know, I know: user-friendly code is an oxymoron J
2 - I could not find a referenced definition of Industrial Establishments

[NYLE LOGO SMALL]
Mark Richardson
mrichard...@newyorklightenergy.commailto:mrichard...@newyorklightenergy.com

From: re-wrenches-boun...@lists.re-wrenches.org 
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Bill Brooks
Sent: Monday, March 25, 2013 10:54 PM
To: 'RE-wrenches'
Subject: Re: [RE-wrenches] Cable tray

All,

Here is the language that has been accepted into the 2014 NEC:

690.31(C)(2)

(2) Cable Trays. PV source circuits and PV output circuits using 
single-conductor cable listed and labeled as Photovoltaic (PV) wire of all 
sizes with or without a Cable Tray marking/rating shall be permitted in cable 
trays installed in outdoor locations provided the cables are supported at 
intervals not to exceed 30cm (12 in.) and secured at intervals not to exceed 
1.4m (4.5').

I hope this helps. It is a very big deal.

Bill.



From: 
re-wrenches-boun...@lists.re-wrenches.orgmailto:re-wrenches-boun...@lists.re-wrenches.org
 [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of David Brearley
Sent: Monday, March 25, 2013 6:01 PM
To: RE-wrenches
Subject: Re: [RE-wrenches] Cable tray

Ouch. I promise I'm not advocating for anything like that. What I may be 
missing is the Code reference that says no cable tray on roofs or similar.

There is so much room for improvement in wire management practices, that being 
able to use cable tray seems like a step forward. I understand some 
jurisdictions do not allow it, but it appears as though Code changes were made 
specifically to address this. It's boring stuff, but you can read the 
explanation of the Code changes in the ROP and ROC documents.

The Code changes a lot with regards to PV system, and Article 690 is more fluid 
than other articles. Some of this is the Code trying to keep up with 
technology. In other cases the Code evolves based on new applications for 
existing products. Often it changes because some areas of the Code are 
confusing for electricians and inspectors alike. If the new Code language is 
more clear in its intent than previous versions, some inspectors are willing to 
let installers build to the most current standard.

That's all I'm advocating for: Trying to understand how the minimum 
requirements outlined in Code evolve over time so that you can have a friendly 
and informed conversation with your AHJ over a donut.




On Mar 25, 2013, at 6:26 PM, William Miller wrote:

David:

This is great news.  Now, whenever I want to do something that is prohibited by 
code, I can just say that the Code Making Panel is gonna correct that pesky 
code section (insert your problem citation here) any day now, so I might as 
well be allowed to do whatever it was I was fixin' to do anyway.  Unless I am 
missing something...

Thanks!

William Miller

PS:  Just kidding.  Hope no offense is taken.

wm


At 03:46 PM 3/25/2013, you wrote:

So if you ever get called on 392.10(B)(2), I think you can point out that the 
Code Making Panels have been busy clarifying that cable tray is okay for source 
circuit conductors. Unless I'm missing something
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Re: [RE-wrenches] Cable tray

2013-03-26 Thread Glenn Burt
Bill,

 

Does this mean that USE-2 is not acceptable for use in this manner?

Also, what is your confidence level that this will make it to the printer? I
recall a few other instances of proposed amendments that at the last minute
were not included in the past few code cycles (pertaining to PV).

 

Too bad we are still on the 2008 code cycle here.

 

Thanks

Glenn Burt

 

From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Bill Brooks
Sent: Monday, March 25, 2013 10:54 PM
To: 'RE-wrenches'
Subject: Re: [RE-wrenches] Cable tray

 

All,

 

Here is the language that has been accepted into the 2014 NEC:

 

690.31(C)(2)

 

(2) Cable Trays. PV source circuits and PV output circuits using
single-conductor cable listed and labeled as Photovoltaic (PV) wire of all
sizes with or without a Cable Tray marking/rating shall be permitted in
cable trays installed in outdoor locations provided the cables are supported
at intervals not to exceed 30cm (12 in.) and secured at intervals not to
exceed 1.4m (4.5').

 

I hope this helps. It is a very big deal.

 

Bill.

 

 

 

From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of David
Brearley
Sent: Monday, March 25, 2013 6:01 PM
To: RE-wrenches
Subject: Re: [RE-wrenches] Cable tray

 

Ouch. I promise I'm not advocating for anything like that. What I may be
missing is the Code reference that says no cable tray on roofs or similar.


 

There is so much room for improvement in wire management practices, that
being able to use cable tray seems like a step forward. I understand some
jurisdictions do not allow it, but it appears as though Code changes were
made specifically to address this. It's boring stuff, but you can read the
explanation of the Code changes in the ROP and ROC documents. 

 

The Code changes a lot with regards to PV system, and Article 690 is more
fluid than other articles. Some of this is the Code trying to keep up with
technology. In other cases the Code evolves based on new applications for
existing products. Often it changes because some areas of the Code are
confusing for electricians and inspectors alike. If the new Code language is
more clear in its intent than previous versions, some inspectors are willing
to let installers build to the most current standard.

 

That's all I'm advocating for: Trying to understand how the minimum
requirements outlined in Code evolve over time so that you can have a
friendly and informed conversation with your AHJ over a donut. 

 

 

 

 

On Mar 25, 2013, at 6:26 PM, William Miller wrote:

 

David:

This is great news.  Now, whenever I want to do something that is prohibited
by code, I can just say that the Code Making Panel is gonna correct that
pesky code section (insert your problem citation here) any day now, so I
might as well be allowed to do whatever it was I was fixin' to do anyway.
Unless I am missing something...

Thanks!

William Miller

PS:  Just kidding.  Hope no offense is taken.

wm


At 03:46 PM 3/25/2013, you wrote:



So if you ever get called on 392.10(B)(2), I think you can point out that
the Code Making Panels have been busy clarifying that cable tray is okay for
source circuit conductors. Unless I'm missing something

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Re: [RE-wrenches] Cable tray

2013-03-26 Thread David Brearley
Not at all. Type USE cable was added to the Permitted Uses of Cable Tray, as 
outlined in Section 392.10(A) and the the companion Table 392.10(A).

On Mar 26, 2013, at 10:02 AM, Glenn Burt wrote:

 Bill,
  
 Does this mean that USE-2 is not acceptable for use in this manner?
 Also, what is your confidence level that this will make it to the printer? I 
 recall a few other instances of proposed amendments that at the last minute 
 were not included in the past few code cycles (pertaining to PV).
  
 Too bad we are still on the 2008 code cycle here…
  
 Thanks
 Glenn Burt
  
 From: re-wrenches-boun...@lists.re-wrenches.org 
 [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Bill Brooks
 Sent: Monday, March 25, 2013 10:54 PM
 To: 'RE-wrenches'
 Subject: Re: [RE-wrenches] Cable tray
  
 All,
  
 Here is the language that has been accepted into the 2014 NEC:
  
 690.31(C)(2)
  
 (2) Cable Trays. PV source circuits and PV output circuits using 
 single-conductor cable listed and labeled as Photovoltaic (PV) wire of all 
 sizes with or without a Cable Tray marking/rating shall be permitted in cable 
 trays installed in outdoor locations provided the cables are supported at 
 intervals not to exceed 30cm (12 in.) and secured at intervals not to exceed 
 1.4m (4.5’).
  
 I hope this helps. It is a very big deal.
  
 Bill.
  
  
  
 From: re-wrenches-boun...@lists.re-wrenches.org 
 [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of David Brearley
 Sent: Monday, March 25, 2013 6:01 PM
 To: RE-wrenches
 Subject: Re: [RE-wrenches] Cable tray
  
 Ouch. I promise I'm not advocating for anything like that. What I may be 
 missing is the Code reference that says no cable tray on roofs or similar. 
  
 There is so much room for improvement in wire management practices, that 
 being able to use cable tray seems like a step forward. I understand some 
 jurisdictions do not allow it, but it appears as though Code changes were 
 made specifically to address this. It's boring stuff, but you can read the 
 explanation of the Code changes in the ROP and ROC documents. 
  
 The Code changes a lot with regards to PV system, and Article 690 is more 
 fluid than other articles. Some of this is the Code trying to keep up with 
 technology. In other cases the Code evolves based on new applications for 
 existing products. Often it changes because some areas of the Code are 
 confusing for electricians and inspectors alike. If the new Code language is 
 more clear in its intent than previous versions, some inspectors are willing 
 to let installers build to the most current standard.
  
 That's all I'm advocating for: Trying to understand how the minimum 
 requirements outlined in Code evolve over time so that you can have a 
 friendly and informed conversation with your AHJ over a donut. 
  
  
  
  
 On Mar 25, 2013, at 6:26 PM, William Miller wrote:
  
 
 David:
 
 This is great news.  Now, whenever I want to do something that is prohibited 
 by code, I can just say that the Code Making Panel is gonna correct that 
 pesky code section (insert your problem citation here) any day now, so I 
 might as well be allowed to do whatever it was I was fixin' to do anyway.  
 Unless I am missing something...
 
 Thanks!
 
 William Miller
 
 PS:  Just kidding.  Hope no offense is taken.
 
 wm
 
 
 At 03:46 PM 3/25/2013, you wrote:
 
 
 So if you ever get called on 392.10(B)(2), I think you can point out that the 
 Code Making Panels have been busy clarifying that cable tray is okay for 
 source circuit conductors. Unless I'm missing something
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Re: [RE-wrenches] Cable tray

2013-03-26 Thread Chris Mason
I don't understand how it can be permissible to string the PV wire over the
rails, under the modules, and in the rail channels, but not permissible to
put it in purpose made cable trays. Makes no sense.
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Re: [RE-wrenches] Cable tray

2013-03-26 Thread Glenn Burt
In a world where PV wire may be substituted for USE-2, but USE-2 cannot be
substituted for PV wire, and (future) 690 wording that only refers to PV
wire, there is still question in my mind about proper (future) use in cable
trays when 690 over rules 392, as it does in so many other matters.

 

The devil is in the details. 

 

 

From: David Brearley [mailto:david.brear...@solarprofessional.com] 
Sent: Tuesday, March 26, 2013 12:51 PM
To: glenn.b...@glbcc.com; RE-wrenches
Subject: Re: [RE-wrenches] Cable tray

 

Not at all. Type USE cable was added to the Permitted Uses of Cable Tray, as
outlined in Section 392.10(A) and the the companion Table 392.10(A).

 

On Mar 26, 2013, at 10:02 AM, Glenn Burt wrote:





Bill,

 

Does this mean that USE-2 is not acceptable for use in this manner?

Also, what is your confidence level that this will make it to the printer? I
recall a few other instances of proposed amendments that at the last minute
were not included in the past few code cycles (pertaining to PV).

 

Too bad we are still on the 2008 code cycle here.

 

Thanks

Glenn Burt

 

From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Bill Brooks
Sent: Monday, March 25, 2013 10:54 PM
To: 'RE-wrenches'
Subject: Re: [RE-wrenches] Cable tray

 

All,

 

Here is the language that has been accepted into the 2014 NEC:

 

690.31(C)(2)

 

(2) Cable Trays. PV source circuits and PV output circuits using
single-conductor cable listed and labeled as Photovoltaic (PV) wire of all
sizes with or without a Cable Tray marking/rating shall be permitted in
cable trays installed in outdoor locations provided the cables are supported
at intervals not to exceed 30cm (12 in.) and secured at intervals not to
exceed 1.4m (4.5').

 

I hope this helps. It is a very big deal.

 

Bill.

 

 

 

From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of David
Brearley
Sent: Monday, March 25, 2013 6:01 PM
To: RE-wrenches
Subject: Re: [RE-wrenches] Cable tray

 

Ouch. I promise I'm not advocating for anything like that. What I may be
missing is the Code reference that says no cable tray on roofs or similar.


 

There is so much room for improvement in wire management practices, that
being able to use cable tray seems like a step forward. I understand some
jurisdictions do not allow it, but it appears as though Code changes were
made specifically to address this. It's boring stuff, but you can read the
explanation of the Code changes in the ROP and ROC documents. 

 

The Code changes a lot with regards to PV system, and Article 690 is more
fluid than other articles. Some of this is the Code trying to keep up with
technology. In other cases the Code evolves based on new applications for
existing products. Often it changes because some areas of the Code are
confusing for electricians and inspectors alike. If the new Code language is
more clear in its intent than previous versions, some inspectors are willing
to let installers build to the most current standard.

 

That's all I'm advocating for: Trying to understand how the minimum
requirements outlined in Code evolve over time so that you can have a
friendly and informed conversation with your AHJ over a donut. 

 

 

 

 

On Mar 25, 2013, at 6:26 PM, William Miller wrote:

 

David:

This is great news.  Now, whenever I want to do something that is prohibited
by code, I can just say that the Code Making Panel is gonna correct that
pesky code section (insert your problem citation here) any day now, so I
might as well be allowed to do whatever it was I was fixin' to do anyway.
Unless I am missing something...

Thanks!

William Miller

PS:  Just kidding.  Hope no offense is taken.

wm


At 03:46 PM 3/25/2013, you wrote:




So if you ever get called on 392.10(B)(2), I think you can point out that
the Code Making Panels have been busy clarifying that cable tray is okay for
source circuit conductors. Unless I'm missing something

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Re: [RE-wrenches] Cable tray

2013-03-26 Thread William Miller

Bill:

I have to disagree with you on this one.  We can not abandoned a tried and 
true practice just because some practitioners don't do it right.  I don't 
know how one can justify saying that encapsulating high voltage conductors 
in a conduit is less safe than exposed in a flimsy basket.  Consider snow 
and ice and falling objects.


Too many installers entered the PV field without first acquiring the 
necessary skills as journeymen or women electricians.  I don't see the 
benefit of rewriting the code to accommodate a lack of skills in the industry.


Respectfully,

William Miller

PS:  The temperature adders always encourage us to enter the building 
envelope at the first appropriate location to avoid adding 
them.  Thoughtful installers will do the same.


Wm


At 10:15 PM 3/25/2013, you wrote:

Content-Type: multipart/alternative;
boundary==_NextPart_000_00E3_01CE29A6.37CC5110
Content-Language: en-us

William,

I would strongly disagree that conduit is tried and true on rooftops. I 
have rarely seen good conduit runs on rooftops. Most electricians have no 
clue how to work with expansion joints. Conduit on rooftops is a bad idea 
in general. Most conduit runs in big buildings are all done indoors for 
good reason. We are the crazy people doing things on the roof.


The sooner we get away from conduit­particularly for long feeder runs­the 
better.


In Europe they don’t have problems with their rooftop wiring systems 
because everything is in tray.


For those that don’t allow cable tray for anything less than 1/0, just 
remember that if it isn’t called cable tray, then 392 doesn’t apply. The 
NEC would allow us to use treated lumber in place of cable tray. This 
makes no sense.


We did some research on the origin of the 1/0 requirement, and it is 
ancient and no longer relevant. Just because it is in the code, does not 
mean it is correct. That’s why we try to fix it every three years.


Bill.


From: re-wrenches-boun...@lists.re-wrenches.org 
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of William Miller

Sent: Monday, March 25, 2013 9:30 PM
To: RE-wrenches
Subject: Re: [RE-wrenches] Cable tray

David:

Of course, I understand that you are not saying we can willfully disregard 
the Code in anticipation of future clarification.  I was just 
extrapolating on your idea.


If we want an exception based on a predicted update in the code, we are at 
the mercy of the AHJ who may or may not be convinced.  I think most AHJs 
are willing to diverge from the Code in a more strict interpretation, but 
not the reverse. Right now, as I read it, unless the leads are 1/0 or 
larger, we are forbade.


I treat PV systems like rooftop AC units.  The voltages and currents are 
similar, if not more severe.  I don't believe you could or should run 
power to a rooftop AC unit in cable tray.  Conduit is a tried and true 
practice and I recommend it.


William Miller


At 06:01 PM 3/25/2013, you wrote:

Ouch. I promise I'm not advocating for anything like that. What I may be 
missing is the Code reference that says no cable tray on roofs or similar.


There is so much room for improvement in wire management practices, that 
being able to use cable tray seems like a step forward. I understand some 
jurisdictions do not allow it, but it appears as though Code changes were 
made specifically to address this. It's boring stuff, but you can read the 
explanation of the Code changes in the ROP and ROC documents.


The Code changes a lot with regards to PV system, and Article 690 is more 
fluid than other articles. Some of this is the Code trying to keep up with 
technology. In other cases the Code evolves based on new applications for 
existing products. Often it changes because some areas of the Code are 
confusing for electricians and inspectors alike. If the new Code language 
is more clear in its intent than previous versions, some inspectors are 
willing to let installers build to the most current standard.


That's all I'm advocating for: Trying to understand how the minimum 
requirements outlined in Code evolve over time so that you can have a 
friendly and informed conversation with your AHJ over a donut.





On Mar 25, 2013, at 6:26 PM, William Miller wrote:


David:

This is great news.  Now, whenever I want to do something that is 
prohibited by code, I can just say that the Code Making Panel is gonna 
correct that pesky code section (insert your problem citation here) any 
day now, so I might as well be allowed to do whatever it was I was fixin' 
to do anyway.  Unless I am missing something...


Thanks!

William Miller

PS:  Just kidding.  Hope no offense is taken.

wm


At 03:46 PM 3/25/2013, you wrote:


So if you ever get called on 392.10(B)(2), I think you can point out that 
the Code Making Panels have been busy clarifying that cable tray is okay 
for source circuit conductors. Unless I'm missing something

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Re: [RE-wrenches] Cable tray

2013-03-26 Thread Bill Brooks
William,

 

I have all the respect in the world for you, but I'm not referring to
basket tray, which is only appropriate for small conductors. I'm talking
about legitimate cable tray that can be up to 12 wide and that has a top
and rungs every 12. The main facilities that use it in the United States
are large industrial facilities. Most electricians don't get to work with
it. It is clearly superior to EMT and is at least as good as IMC without all
the hassle of threaded fittings and setting up expansion joints and worrying
about 20 years of conductors thermal cycling. Even the best electricians
have problems with this stuff.

 

I am talking about projects with 800 foot long feeder runs. We can bring
them in the building and build a rack for the conduit or run covered tray
outside. As the 2014 NEC will require, you will have to use contactor
combiners or some other means to shut down the conductors inside a building.
It's all doable. My recommendation after seeing the aftermath of rooftop
conduit by good electricians is to put cable tray on roofs and use conduit
if you bring the feeders indoors. It will become common practice soon.
Hopefully sooner than later.

 

Bill.

 

From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of William
Miller
Sent: Tuesday, March 26, 2013 9:49 PM
To: RE-wrenches
Subject: Re: [RE-wrenches] Cable tray

 

Bill:

I have to disagree with you on this one.  We can not abandoned a tried and
true practice just because some practitioners don't do it right.  I don't
know how one can justify saying that encapsulating high voltage conductors
in a conduit is less safe than exposed in a flimsy basket.  Consider snow
and ice and falling objects.

Too many installers entered the PV field without first acquiring the
necessary skills as journeymen or women electricians.  I don't see the
benefit of rewriting the code to accommodate a lack of skills in the
industry.

Respectfully,

William Miller

PS:  The temperature adders always encourage us to enter the building
envelope at the first appropriate location to avoid adding them.  Thoughtful
installers will do the same.

Wm


At 10:15 PM 3/25/2013, you wrote:



Content-Type: multipart/alternative;
boundary==_NextPart_000_00E3_01CE29A6.37CC5110
Content-Language: en-us

William,
 
I would strongly disagree that conduit is tried and true on rooftops. I have
rarely seen good conduit runs on rooftops. Most electricians have no clue
how to work with expansion joints. Conduit on rooftops is a bad idea in
general. Most conduit runs in big buildings are all done indoors for good
reason. We are the crazy people doing things on the roof. 
 
The sooner we get away from conduit-particularly for long feeder runs-the
better.
 
In Europe they don't have problems with their rooftop wiring systems because
everything is in tray.
 
For those that don't allow cable tray for anything less than 1/0, just
remember that if it isn't called cable tray, then 392 doesn't apply. The NEC
would allow us to use treated lumber in place of cable tray. This makes no
sense.
 
We did some research on the origin of the 1/0 requirement, and it is ancient
and no longer relevant. Just because it is in the code, does not mean it is
correct. That's why we try to fix it every three years.
 
Bill.
 

 

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Re: [RE-wrenches] Cable tray

2013-03-25 Thread Mark Richardson
We have had good luck with Snake Trayhttp://snaketray.com/solar/ from Cable 
Management Solutions.
Comes in Galv and Stainless, 2 x 2 or 4 x 4

[NYLE LOGO SMALL]
Mark Richardson
mrichard...@newyorklightenergy.commailto:mrichard...@newyorklightenergy.com

From: re-wrenches-boun...@lists.re-wrenches.org 
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Chris Mason
Sent: Sunday, March 24, 2013 8:24 PM
To: RE-wrenches
Subject: Re: [RE-wrenches] Cable tray

We use Cablofil but at $10/ft, it's OK for the inverter area but for large 
roofs, it is expensive.
On Sun, Mar 24, 2013 at 3:39 PM, Kirk 
k...@vtsolar.commailto:k...@vtsolar.com wrote:
I like William Miller's idea of slitting PVC conduit. Must be a little tricky 
ripping it with a saw. It's fastened to the rails using stainless clamps. There 
are pictures of it and other good wire mgt. on his website. I have not found a 
reasonably priced wire tray to attach to the rails. Especially outdoor-rated.

Kirk Herander
VSE

On Mar 24, 2013, at 8:07 AM, Chris Mason 
cometenergysyst...@gmail.commailto:cometenergysyst...@gmail.com wrote:
I don't want the enclosed type, I am looking for wire tray as we will support 
the airco pipes and some conduits.
On Sat, Mar 23, 2013 at 9:33 PM, Max Balchowsky 
m...@seesolar.commailto:m...@seesolar.com wrote:
I don't know your exact application, but I've used Carlon wireways for years. 
Our application most of the time was to use the 4x4 gutter in lieu of metal 
gutter under the inverters,disconnects, Panelboards, etc.

http://www.carlonsales.com/wiresafe.php

Max Balchowsky
Design Engineer
SEE Systems
1048 Irvine Ave Suite 217
Newport Beach, Ca. 92660
760-403-6810tel:760-403-6810
Building a Better Future For The Next Generation


From: Chris Mason 
cometenergysyst...@gmail.commailto:cometenergysyst...@gmail.com
To: RE-wrenches 
re-wrenches@lists.re-wrenches.orgmailto:re-wrenches@lists.re-wrenches.org
Sent: Friday, March 22, 2013 12:07 PM
Subject: [RE-wrenches] Cable tray

I'm looking for flat roof cable tray system that is cost effective. We 
previously used Cablofil and Cablo-port FSL 12 tray but it is very expensive 
for our current application due to the size of the roof. We need to install 
about 200' of tray and Cablofil galvanized is eating up the budget. Can anyone 
recommend a cheaper alternative.

--
Chris Mason


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Re: [RE-wrenches] Cable tray

2013-03-25 Thread Glenn Burt
I think you will find it difficult to adhere to Article 392 and use a cable
tray on a rooftop with source circuit conductors, if that is your hope.

 

-Glenn

 

From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Chris Mason
Sent: Friday, March 22, 2013 3:08 PM
To: RE-wrenches
Subject: [RE-wrenches] Cable tray

 

I'm looking for flat roof cable tray system that is cost effective. We
previously used Cablofil and Cablo-port FSL 12 tray but it is very
expensive for our current application due to the size of the roof. We need
to install about 200' of tray and Cablofil galvanized is eating up the
budget. Can anyone recommend a cheaper alternative. 


 

-- 
Chris Mason

 

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Re: [RE-wrenches] Cable tray

2013-03-25 Thread Chris Mason
What part of 392 would be a problem?

On Mon, Mar 25, 2013 at 6:12 PM, Glenn Burt glenn.b...@glbcc.com wrote:

 I think you will find it difficult to adhere to Article 392 and use a
 cable tray on a rooftop with source circuit conductors, if that is your
 hope.

 ** **

 -Glenn

 ** **

 *From:* re-wrenches-boun...@lists.re-wrenches.org [mailto:
 re-wrenches-boun...@lists.re-wrenches.org] *On Behalf Of *Chris Mason
 *Sent:* Friday, March 22, 2013 3:08 PM
 *To:* RE-wrenches
 *Subject:* [RE-wrenches] Cable tray

 ** **

 I'm looking for flat roof cable tray system that is cost effective. We
 previously used Cablofil and Cablo-port FSL 12 tray but it is very
 expensive for our current application due to the size of the roof. We need
 to install about 200' of tray and Cablofil galvanized is eating up the
 budget. Can anyone recommend a cheaper alternative.
 

 ** **

 --
 Chris Mason

 ** **

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Chris Mason
President, Comet Systems Ltd
www.cometenergysystems.com
Cell: 264.235.5670
Skype: netconcepts
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Re: [RE-wrenches] Cable tray

2013-03-25 Thread Glenn Burt
392.3(B)1

 

This was also pointed out in a recent article in Solar Pro talking about
Wire Management issues.

 

From: Chris Mason [mailto:cometenergysyst...@gmail.com] 
Sent: Monday, March 25, 2013 6:17 PM
To: glenn.b...@glbcc.com; RE-wrenches
Subject: Re: [RE-wrenches] Cable tray

 

What part of 392 would be a problem?

On Mon, Mar 25, 2013 at 6:12 PM, Glenn Burt glenn.b...@glbcc.com wrote:

I think you will find it difficult to adhere to Article 392 and use a cable
tray on a rooftop with source circuit conductors, if that is your hope.

 

-Glenn

 

From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Chris Mason
Sent: Friday, March 22, 2013 3:08 PM
To: RE-wrenches
Subject: [RE-wrenches] Cable tray

 

I'm looking for flat roof cable tray system that is cost effective. We
previously used Cablofil and Cablo-port FSL 12 tray but it is very
expensive for our current application due to the size of the roof. We need
to install about 200' of tray and Cablofil galvanized is eating up the
budget. Can anyone recommend a cheaper alternative. 


 

-- 
Chris Mason

 


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-- 
Chris Mason

President, Comet Systems Ltd

www.cometenergysystems.com

Cell: 264.235.5670

Skype: netconcepts

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Re: [RE-wrenches] Cable tray

2013-03-25 Thread David Brearley
Uses permitted. 392.10(B)(1) requires that single conductor cable in cable tray 
be size 1/0 or larger.

Here's the deal, though. NEC 2014 will add Service Entrance Cable: Types SE 
and USE to Table 392.10(A). It is not in that table now, which is why 
inspectors turn to 392.10(B). That means that under 390.10(A) in NEC 2014, Type 
USE conductor can be used in cable tray according to the methods outlined in 
Article 338. And references in 690.31 make it clear—if it isn't already— that 
PV Wire and USE-2 can generally be used interchangeably in PV systems, and that 
cable tray is accepted for source circuit conductors. 

So if you ever get called on 392.10(B)(2), I think you can point out that the 
Code Making Panels have been busy clarifying that cable tray is okay for source 
circuit conductors. Unless I'm missing something


In Mar 25, 2013, at 5:17 PM, Chris Mason wrote:

 What part of 392 would be a problem?
 
 On Mon, Mar 25, 2013 at 6:12 PM, Glenn Burt glenn.b...@glbcc.com wrote:
 I think you will find it difficult to adhere to Article 392 and use a cable 
 tray on a rooftop with source circuit conductors, if that is your hope.
 
  
 
 -Glenn
 
  
 
 From: re-wrenches-boun...@lists.re-wrenches.org 
 [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Chris Mason
 Sent: Friday, March 22, 2013 3:08 PM
 To: RE-wrenches
 Subject: [RE-wrenches] Cable tray
 
  
 
 I'm looking for flat roof cable tray system that is cost effective. We 
 previously used Cablofil and Cablo-port FSL 12 tray but it is very expensive 
 for our current application due to the size of the roof. We need to install 
 about 200' of tray and Cablofil galvanized is eating up the budget. Can 
 anyone recommend a cheaper alternative. 
 
  
 
 -- 
 Chris Mason
 
  
 
 
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 President, Comet Systems Ltd
 www.cometenergysystems.com
 Cell: 264.235.5670
 Skype: netconcepts
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Re: [RE-wrenches] Cable tray

2013-03-25 Thread William Miller

David:

This is great news.  Now, whenever I want to do something that is 
prohibited by code, I can just say that the Code Making Panel is gonna 
correct that pesky code section (insert your problem citation here) any day 
now, so I might as well be allowed to do whatever it was I was fixin' to do 
anyway.  Unless I am missing something...


Thanks!

William Miller

PS:  Just kidding.  Hope no offense is taken.

wm


At 03:46 PM 3/25/2013, you wrote:

So if you ever get called on 392.10(B)(2), I think you can point out that 
the Code Making Panels have been busy clarifying that cable tray is okay 
for source circuit conductors. Unless I'm missing something
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Re: [RE-wrenches] Cable tray

2013-03-25 Thread Chris Mason
Again, don't have any inspectors, so it is down to me to decide if the use
is reasonable and safe.

On Mon, Mar 25, 2013 at 6:46 PM, David Brearley 
david.brear...@solarprofessional.com wrote:

 Uses permitted. 392.10(B)(1) requires that single conductor cable in cable
 tray be size 1/0 or larger.

 Here's the deal, though. NEC 2014 will add Service Entrance Cable: Types
 SE and USE to Table 392.10(A). It is not in that table now, which is why
 inspectors turn to 392.10(B). That means that under 390.10(A) in NEC 2014,
 Type USE conductor can be used in cable tray according to the methods
 outlined in Article 338. And references in 690.31 make it clear—if it isn't
 already— that PV Wire and USE-2 can generally be used interchangeably in PV
 systems, and that cable tray is accepted for source circuit conductors.

 So if you ever get called on 392.10(B)(2), I think you can point out that
 the Code Making Panels have been busy clarifying that cable tray is okay
 for source circuit conductors. Unless I'm missing something


 In Mar 25, 2013, at 5:17 PM, Chris Mason wrote:

 What part of 392 would be a problem?

 On Mon, Mar 25, 2013 at 6:12 PM, Glenn Burt glenn.b...@glbcc.com wrote:

 I think you will find it difficult to adhere to Article 392 and use a
 cable tray on a rooftop with source circuit conductors, if that is your
 hope.

 ** **

 -Glenn

 ** **

 *From:* re-wrenches-boun...@lists.re-wrenches.org [mailto:
 re-wrenches-boun...@lists.re-wrenches.org] *On Behalf Of *Chris Mason
 *Sent:* Friday, March 22, 2013 3:08 PM
 *To:* RE-wrenches
 *Subject:* [RE-wrenches] Cable tray

 ** **

 I'm looking for flat roof cable tray system that is cost effective. We
 previously used Cablofil and Cablo-port FSL 12 tray but it is very
 expensive for our current application due to the size of the roof. We need
 to install about 200' of tray and Cablofil galvanized is eating up the
 budget. Can anyone recommend a cheaper alternative.
 

 ** **

 --
 Chris Mason

 ** **

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 --
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 President, Comet Systems Ltd
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 Cell: 264.235.5670
 Skype: netconcepts
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Re: [RE-wrenches] Cable tray

2013-03-25 Thread David Brearley
Ouch. I promise I'm not advocating for anything like that. What I may be 
missing is the Code reference that says no cable tray on roofs or similar. 

There is so much room for improvement in wire management practices, that being 
able to use cable tray seems like a step forward. I understand some 
jurisdictions do not allow it, but it appears as though Code changes were made 
specifically to address this. It's boring stuff, but you can read the 
explanation of the Code changes in the ROP and ROC documents. 

The Code changes a lot with regards to PV system, and Article 690 is more fluid 
than other articles. Some of this is the Code trying to keep up with 
technology. In other cases the Code evolves based on new applications for 
existing products. Often it changes because some areas of the Code are 
confusing for electricians and inspectors alike. If the new Code language is 
more clear in its intent than previous versions, some inspectors are willing to 
let installers build to the most current standard.

That's all I'm advocating for: Trying to understand how the minimum 
requirements outlined in Code evolve over time so that you can have a friendly 
and informed conversation with your AHJ over a donut. 



 
On Mar 25, 2013, at 6:26 PM, William Miller wrote:

 David:
 
 This is great news.  Now, whenever I want to do something that is prohibited 
 by code, I can just say that the Code Making Panel is gonna correct that 
 pesky code section (insert your problem citation here) any day now, so I 
 might as well be allowed to do whatever it was I was fixin' to do anyway.  
 Unless I am missing something...
 
 Thanks!
 
 William Miller
 
 PS:  Just kidding.  Hope no offense is taken.
 
 wm
 
 
 At 03:46 PM 3/25/2013, you wrote:
 
 So if you ever get called on 392.10(B)(2), I think you can point out that 
 the Code Making Panels have been busy clarifying that cable tray is okay for 
 source circuit conductors. Unless I'm missing something
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Re: [RE-wrenches] Cable tray

2013-03-25 Thread Bill Brooks
All,

 

Here is the language that has been accepted into the 2014 NEC:

 

690.31(C)(2)

 

(2) Cable Trays. PV source circuits and PV output circuits using
single-conductor cable listed and labeled as Photovoltaic (PV) wire of all
sizes with or without a Cable Tray marking/rating shall be permitted in
cable trays installed in outdoor locations provided the cables are supported
at intervals not to exceed 30cm (12 in.) and secured at intervals not to
exceed 1.4m (4.5').

 

I hope this helps. It is a very big deal.

 

Bill.

 

 

 

From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of David
Brearley
Sent: Monday, March 25, 2013 6:01 PM
To: RE-wrenches
Subject: Re: [RE-wrenches] Cable tray

 

Ouch. I promise I'm not advocating for anything like that. What I may be
missing is the Code reference that says no cable tray on roofs or similar.


 

There is so much room for improvement in wire management practices, that
being able to use cable tray seems like a step forward. I understand some
jurisdictions do not allow it, but it appears as though Code changes were
made specifically to address this. It's boring stuff, but you can read the
explanation of the Code changes in the ROP and ROC documents. 

 

The Code changes a lot with regards to PV system, and Article 690 is more
fluid than other articles. Some of this is the Code trying to keep up with
technology. In other cases the Code evolves based on new applications for
existing products. Often it changes because some areas of the Code are
confusing for electricians and inspectors alike. If the new Code language is
more clear in its intent than previous versions, some inspectors are willing
to let installers build to the most current standard.

 

That's all I'm advocating for: Trying to understand how the minimum
requirements outlined in Code evolve over time so that you can have a
friendly and informed conversation with your AHJ over a donut. 

 

 

 

 

On Mar 25, 2013, at 6:26 PM, William Miller wrote:





David:

This is great news.  Now, whenever I want to do something that is prohibited
by code, I can just say that the Code Making Panel is gonna correct that
pesky code section (insert your problem citation here) any day now, so I
might as well be allowed to do whatever it was I was fixin' to do anyway.
Unless I am missing something...

Thanks!

William Miller

PS:  Just kidding.  Hope no offense is taken.

wm


At 03:46 PM 3/25/2013, you wrote:




So if you ever get called on 392.10(B)(2), I think you can point out that
the Code Making Panels have been busy clarifying that cable tray is okay for
source circuit conductors. Unless I'm missing something

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Re: [RE-wrenches] Cable tray

2013-03-25 Thread David Brearley
Thanks Bill. That's another welcome change to look forward to in NEC 2014.

On Mar 25, 2013, at 9:53 PM, Bill Brooks wrote:

 All,
  
 Here is the language that has been accepted into the 2014 NEC:
  
 690.31(C)(2)
  
 (2) Cable Trays. PV source circuits and PV output circuits using 
 single-conductor cable listed and labeled as Photovoltaic (PV) wire of all 
 sizes with or without a Cable Tray marking/rating shall be permitted in cable 
 trays installed in outdoor locations provided the cables are supported at 
 intervals not to exceed 30cm (12 in.) and secured at intervals not to exceed 
 1.4m (4.5’).
  
 I hope this helps. It is a very big deal.
  
 Bill.
  
  
  
 From: re-wrenches-boun...@lists.re-wrenches.org 
 [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of David Brearley
 Sent: Monday, March 25, 2013 6:01 PM
 To: RE-wrenches
 Subject: Re: [RE-wrenches] Cable tray
  
 Ouch. I promise I'm not advocating for anything like that. What I may be 
 missing is the Code reference that says no cable tray on roofs or similar. 
  
 There is so much room for improvement in wire management practices, that 
 being able to use cable tray seems like a step forward. I understand some 
 jurisdictions do not allow it, but it appears as though Code changes were 
 made specifically to address this. It's boring stuff, but you can read the 
 explanation of the Code changes in the ROP and ROC documents. 
  
 The Code changes a lot with regards to PV system, and Article 690 is more 
 fluid than other articles. Some of this is the Code trying to keep up with 
 technology. In other cases the Code evolves based on new applications for 
 existing products. Often it changes because some areas of the Code are 
 confusing for electricians and inspectors alike. If the new Code language is 
 more clear in its intent than previous versions, some inspectors are willing 
 to let installers build to the most current standard.
  
 That's all I'm advocating for: Trying to understand how the minimum 
 requirements outlined in Code evolve over time so that you can have a 
 friendly and informed conversation with your AHJ over a donut. 
  
  
  
  
 On Mar 25, 2013, at 6:26 PM, William Miller wrote:
 
 
 David:
 
 This is great news.  Now, whenever I want to do something that is prohibited 
 by code, I can just say that the Code Making Panel is gonna correct that 
 pesky code section (insert your problem citation here) any day now, so I 
 might as well be allowed to do whatever it was I was fixin' to do anyway.  
 Unless I am missing something...
 
 Thanks!
 
 William Miller
 
 PS:  Just kidding.  Hope no offense is taken.
 
 wm
 
 
 At 03:46 PM 3/25/2013, you wrote:
 
 
 So if you ever get called on 392.10(B)(2), I think you can point out that the 
 Code Making Panels have been busy clarifying that cable tray is okay for 
 source circuit conductors. Unless I'm missing something
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Re: [RE-wrenches] Cable tray

2013-03-25 Thread William Miller

David:

Of course, I understand that you are not saying we can willfully disregard 
the Code in anticipation of future clarification.  I was just extrapolating 
on your idea.


If we want an exception based on a predicted update in the code, we are at 
the mercy of the AHJ who may or may not be convinced.  I think most AHJs 
are willing to diverge from the Code in a more strict interpretation, but 
not the reverse. Right now, as I read it, unless the leads are 1/0 or 
larger, we are forbade.


I treat PV systems like rooftop AC units.  The voltages and currents are 
similar, if not more severe.  I don't believe you could or should run power 
to a rooftop AC unit in cable tray.  Conduit is a tried and true practice 
and I recommend it.


William Miller


At 06:01 PM 3/25/2013, you wrote:
Ouch. I promise I'm not advocating for anything like that. What I may be 
missing is the Code reference that says no cable tray on roofs or similar.


There is so much room for improvement in wire management practices, that 
being able to use cable tray seems like a step forward. I understand some 
jurisdictions do not allow it, but it appears as though Code changes were 
made specifically to address this. It's boring stuff, but you can read the 
explanation of the Code changes in the ROP and ROC documents.


The Code changes a lot with regards to PV system, and Article 690 is more 
fluid than other articles. Some of this is the Code trying to keep up with 
technology. In other cases the Code evolves based on new applications for 
existing products. Often it changes because some areas of the Code are 
confusing for electricians and inspectors alike. If the new Code language 
is more clear in its intent than previous versions, some inspectors are 
willing to let installers build to the most current standard.


That's all I'm advocating for: Trying to understand how the minimum 
requirements outlined in Code evolve over time so that you can have a 
friendly and informed conversation with your AHJ over a donut.





On Mar 25, 2013, at 6:26 PM, William Miller wrote:


David:

This is great news.  Now, whenever I want to do something that is 
prohibited by code, I can just say that the Code Making Panel is gonna 
correct that pesky code section (insert your problem citation here) any 
day now, so I might as well be allowed to do whatever it was I was fixin' 
to do anyway.  Unless I am missing something...


Thanks!

William Miller

PS:  Just kidding.  Hope no offense is taken.

wm


At 03:46 PM 3/25/2013, you wrote:

So if you ever get called on 392.10(B)(2), I think you can point out 
that the Code Making Panels have been busy clarifying that cable tray is 
okay for source circuit conductors. Unless I'm missing something

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Re: [RE-wrenches] Cable tray

2013-03-25 Thread Bill Brooks
William,

 

I would strongly disagree that conduit is tried and true on rooftops. I have
rarely seen good conduit runs on rooftops. Most electricians have no clue
how to work with expansion joints. Conduit on rooftops is a bad idea in
general. Most conduit runs in big buildings are all done indoors for good
reason. We are the crazy people doing things on the roof. 

 

The sooner we get away from conduit-particularly for long feeder runs-the
better.

 

In Europe they don't have problems with their rooftop wiring systems because
everything is in tray.

 

For those that don't allow cable tray for anything less than 1/0, just
remember that if it isn't called cable tray, then 392 doesn't apply. The NEC
would allow us to use treated lumber in place of cable tray. This makes no
sense.

 

We did some research on the origin of the 1/0 requirement, and it is ancient
and no longer relevant. Just because it is in the code, does not mean it is
correct. That's why we try to fix it every three years.

 

Bill.

 

 

From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of William
Miller
Sent: Monday, March 25, 2013 9:30 PM
To: RE-wrenches
Subject: Re: [RE-wrenches] Cable tray

 

David:

Of course, I understand that you are not saying we can willfully disregard
the Code in anticipation of future clarification.  I was just extrapolating
on your idea.  

If we want an exception based on a predicted update in the code, we are at
the mercy of the AHJ who may or may not be convinced.  I think most AHJs are
willing to diverge from the Code in a more strict interpretation, but not
the reverse. Right now, as I read it, unless the leads are 1/0 or larger, we
are forbade.

I treat PV systems like rooftop AC units.  The voltages and currents are
similar, if not more severe.  I don't believe you could or should run power
to a rooftop AC unit in cable tray.  Conduit is a tried and true practice
and I recommend it.

William Miller


At 06:01 PM 3/25/2013, you wrote:



Ouch. I promise I'm not advocating for anything like that. What I may be
missing is the Code reference that says no cable tray on roofs or similar.


There is so much room for improvement in wire management practices, that
being able to use cable tray seems like a step forward. I understand some
jurisdictions do not allow it, but it appears as though Code changes were
made specifically to address this. It's boring stuff, but you can read the
explanation of the Code changes in the ROP and ROC documents. 

The Code changes a lot with regards to PV system, and Article 690 is more
fluid than other articles. Some of this is the Code trying to keep up with
technology. In other cases the Code evolves based on new applications for
existing products. Often it changes because some areas of the Code are
confusing for electricians and inspectors alike. If the new Code language is
more clear in its intent than previous versions, some inspectors are willing
to let installers build to the most current standard.

That's all I'm advocating for: Trying to understand how the minimum
requirements outlined in Code evolve over time so that you can have a
friendly and informed conversation with your AHJ over a donut. 



 
On Mar 25, 2013, at 6:26 PM, William Miller wrote:




David:

This is great news.  Now, whenever I want to do something that is prohibited
by code, I can just say that the Code Making Panel is gonna correct that
pesky code section (insert your problem citation here) any day now, so I
might as well be allowed to do whatever it was I was fixin' to do anyway.
Unless I am missing something...

Thanks!

William Miller

PS:  Just kidding.  Hope no offense is taken.

wm


At 03:46 PM 3/25/2013, you wrote:




So if you ever get called on 392.10(B)(2), I think you can point out that
the Code Making Panels have been busy clarifying that cable tray is okay for
source circuit conductors. Unless I'm missing something

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http

Re: [RE-wrenches] Cable tray

2013-03-24 Thread Chris Mason
I don't want the enclosed type, I am looking for wire tray as we will
support the airco pipes and some conduits.

On Sat, Mar 23, 2013 at 9:33 PM, Max Balchowsky m...@seesolar.com wrote:

 I don't know your exact application, but I've used Carlon wireways for
 years. Our application most of the time was to use the 4x4 gutter in lieu
 of metal gutter under the inverters,disconnects, Panelboards, etc.

 http://www.carlonsales.com/wiresafe.php

 Max Balchowsky
 Design Engineer
 SEE Systems
 1048 Irvine Ave Suite 217
 Newport Beach, Ca. 92660
 760-403-6810
 Building a Better Future For The Next Generation

   --
 *From:* Chris Mason cometenergysyst...@gmail.com
 *To:* RE-wrenches re-wrenches@lists.re-wrenches.org
 *Sent:* Friday, March 22, 2013 12:07 PM
 *Subject:* [RE-wrenches] Cable tray

 I'm looking for flat roof cable tray system that is cost effective. We
 previously used Cablofil and Cablo-port FSL 12 tray but it is very
 expensive for our current application due to the size of the roof. We need
 to install about 200' of tray and Cablofil galvanized is eating up the
 budget. Can anyone recommend a cheaper alternative.

 --
 Chris Mason


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Cell: 264.235.5670
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Re: [RE-wrenches] Cable tray

2013-03-24 Thread Kirk
I like William Miller's idea of slitting PVC conduit. Must be a little tricky 
ripping it with a saw. It's fastened to the rails using stainless clamps. There 
are pictures of it and other good wire mgt. on his website. I have not found a 
reasonably priced wire tray to attach to the rails. Especially outdoor-rated. 

Kirk Herander
VSE

On Mar 24, 2013, at 8:07 AM, Chris Mason cometenergysyst...@gmail.com wrote:

 I don't want the enclosed type, I am looking for wire tray as we will support 
 the airco pipes and some conduits.
 
 On Sat, Mar 23, 2013 at 9:33 PM, Max Balchowsky m...@seesolar.com wrote:
 I don't know your exact application, but I've used Carlon wireways for 
 years. Our application most of the time was to use the 4x4 gutter in lieu of 
 metal gutter under the inverters,disconnects, Panelboards, etc.
 
 http://www.carlonsales.com/wiresafe.php
  
 Max Balchowsky
 Design Engineer
 SEE Systems
 1048 Irvine Ave Suite 217
 Newport Beach, Ca. 92660
 760-403-6810
 Building a Better Future For The Next Generation
 
 From: Chris Mason cometenergysyst...@gmail.com
 To: RE-wrenches re-wrenches@lists.re-wrenches.org 
 Sent: Friday, March 22, 2013 12:07 PM
 Subject: [RE-wrenches] Cable tray
 
 I'm looking for flat roof cable tray system that is cost effective. We 
 previously used Cablofil and Cablo-port FSL 12 tray but it is very 
 expensive for our current application due to the size of the roof. We need 
 to install about 200' of tray and Cablofil galvanized is eating up the 
 budget. Can anyone recommend a cheaper alternative. 
 
 -- 
 Chris Mason
 
 
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Re: [RE-wrenches] Cable tray

2013-03-24 Thread Chris Mason
We use Cablofil but at $10/ft, it's OK for the inverter area but for large
roofs, it is expensive.

On Sun, Mar 24, 2013 at 3:39 PM, Kirk k...@vtsolar.com wrote:

 I like William Miller's idea of slitting PVC conduit. Must be a little
 tricky ripping it with a saw. It's fastened to the rails using stainless
 clamps. There are pictures of it and other good wire mgt. on his website. I
 have not found a reasonably priced wire tray to attach to the rails.
 Especially outdoor-rated.

 Kirk Herander
 VSE

 On Mar 24, 2013, at 8:07 AM, Chris Mason cometenergysyst...@gmail.com
 wrote:

 I don't want the enclosed type, I am looking for wire tray as we will
 support the airco pipes and some conduits.

 On Sat, Mar 23, 2013 at 9:33 PM, Max Balchowsky m...@seesolar.com wrote:

 I don't know your exact application, but I've used Carlon wireways for
 years. Our application most of the time was to use the 4x4 gutter in lieu
 of metal gutter under the inverters,disconnects, Panelboards, etc.

 http://www.carlonsales.com/wiresafe.php

 Max Balchowsky
 Design Engineer
 SEE Systems
 1048 Irvine Ave Suite 217
 Newport Beach, Ca. 92660
 760-403-6810
 Building a Better Future For The Next Generation

   --
 *From:* Chris Mason cometenergysyst...@gmail.com
 *To:* RE-wrenches re-wrenches@lists.re-wrenches.org
 *Sent:* Friday, March 22, 2013 12:07 PM
 *Subject:* [RE-wrenches] Cable tray

 I'm looking for flat roof cable tray system that is cost effective. We
 previously used Cablofil and Cablo-port FSL 12 tray but it is very
 expensive for our current application due to the size of the roof. We need
 to install about 200' of tray and Cablofil galvanized is eating up the
 budget. Can anyone recommend a cheaper alternative.

 --
 Chris Mason


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 www.cometenergysystems.com
 Cell: 264.235.5670
 Skype: netconcepts

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Cell: 264.235.5670
Skype: netconcepts
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Re: [RE-wrenches] Cable tray

2013-03-23 Thread Max Balchowsky
I don't know your exact application, but I've used Carlon wireways for years. 
Our application most of the time was to use the 4x4 gutter in lieu of metal 
gutter under the inverters,disconnects, Panelboards, etc.

http://www.carlonsales.com/wiresafe.php

 
Max Balchowsky
Design Engineer
SEE Systems
1048 Irvine Ave Suite 217
Newport Beach, Ca. 92660
760-403-6810
Building a Better Future For The Next Generation




 From: Chris Mason cometenergysyst...@gmail.com
To: RE-wrenches re-wrenches@lists.re-wrenches.org 
Sent: Friday, March 22, 2013 12:07 PM
Subject: [RE-wrenches] Cable tray
 

I'm looking for flat roof cable tray system that is cost effective. We 
previously used Cablofil and Cablo-port FSL 12 tray but it is very expensive 
for our current application due to the size of the roof. We need to install 
about 200' of tray and Cablofil galvanized is eating up the budget. Can anyone 
recommend a cheaper alternative. 

-- 
Chris Mason

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Re: [RE-wrenches] Cable tray versus RMC

2011-02-16 Thread Carl Adams
Larry,

We do have the option of no roof penetrations and that is the course
being taken.  We will have 90 source circuits in the array and 5
Jboxes on the roof and these will then be routed to a vertical wall on
the west end of the array.  The strings will carry through the wall
horizontally and then on to the inverters.

My preference would have been to penetrate the roof with RMC and come
directly into the bottom of the NEMA 4X Jbox avoiding the long conduit
runs across the roof ( which will be visible from gorund level).  I
have used the DEKTite
(http://www.itwbuildex.com/gcs_flashings_dektite.shtml)  roof boot for
this type of penetration in the past with good success.  We use the
Eternabond double face adhesive on the bottom of the boot.  WIth the
boot fully under the JBox it will never see the light of day and
should last as long as the array.

The point of my original post was really to find out if the cable tray
approach has been used by other installers for managing the DC source
circuit wiring on rooftops.  Will it meet code?  My understanding is
that cable tray is not classified as a raceway.  It it good practice?
That sort of thing.  I personally would feel better if the source
circuits were in RMC.

Cheers
Carl



On Mon, Feb 14, 2011 at 4:37 PM,  wire...@gmail.com wrote:
 Carl,

 I also have a job on a brand new SS metal roof and I just did not want put 
 any holes in it so I am going down the side of the building and not 
 penetrating at all. But it's only 50kW. Do you have the option of no 
 penetration? I am curious though as to what j-box/sealing/flashing set up you 
 were planning on using.

 Larry Liesner
 Wirewiz
 Westport, CT
 Phone: 203-644-2404
 Fax: 203-557-0556
 wire...@gmail.com
 www.wire-wiz.com



 On Feb 14, 2011, at 2:56 PM, Carl Adams wrote:

 I have a project for 250kW system.  4/12 pitch standing seem roof  in
 the Great Lakes snow country.   My initial proposal was to get the
 source strings through the roof and inside to serviceable combiner
 locations.  This was shot down by the architect who did not want 5
 holes punched in his new roof.  So we then shift to pass thru Jboxes
 where we transition the PV wire to THWN-2 and into RMC back to the
 desired point of entry.  The electrical sub on the project has now
 proposed to reduce expense by replacing the RMC with cable trays and
 running USE-2 in the cable tray from the JBOX back to the point of
 entry.

 I'd appreciate your thoughts on the use of the cable tray and USE-2 on
 the roof top.

 WIth REgards
 Carl Adams
 NABCEP cert 031508-1
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