Re: [Emc-users] Cincinnati Arrow 500 retrofit...

2013-02-12 Thread andy pugh
On 12 February 2013 02:36, Pete Matos petefro...@gmail.com wrote: I want to end up with an estop circuit that will kill power to everything in the machine except the computer in case of an emergency On my machine I have taken the PC/controller/24V power from upstream of the main contactor.

Re: [Emc-users] Signal generator for induction heating

2013-02-12 Thread Mark Wendt
On Mon, Feb 11, 2013 at 12:45 PM, Gene Heskett ghesk...@wdtv.com wrote: I was just about to say that, but Gene beat me to it. Had an interesting discussion on the Tektronix listserv last week about exactly the same thing. The shorter the ground lead, the better. If you have a ground next

Re: [Emc-users] Cincinnati Arrow 500 retrofit...

2013-02-12 Thread Pete Matos
Andy, Interesting info man. Actually that is kinda what I was planning to do with the computer power but the 24volt power supply had not occurred to me to do that way. When you say contractors I wonder if you mean the same things as I do. Basically my machine has a huge rotary switch with a

Re: [Emc-users] Cincinnati Arrow 500 retrofit...

2013-02-12 Thread andy pugh
On 12 February 2013 13:06, Pete Matos petefro...@gmail.com wrote: Basically my machine has a huge rotary switch with a big lever that was originally used to switcg power to the machine on and off. I think that should stay, and kill absolutely everything. (I have such a switch on my machine).

Re: [Emc-users] Cincinnati Arrow 500 retrofit...

2013-02-12 Thread andy pugh
On 12 February 2013 13:35, andy pugh bodge...@gmail.com wrote: http://uk.rs-online.com/web/p/contactors/7434908/ Just checking, and the 24V coil in those contactors is rated 3W, or 125mA. The Field outputs on the 7i77 are rated for 24V and 350mA, so you should be able to wire 24V to field-power

Re: [Emc-users] Cincinnati Arrow 500 retrofit...

2013-02-12 Thread Pete Matos
Thanks for the info...can you explain that last part 7i77 GPIO? I have just started looking at this stuff and I am not entirely clear on the mesa side of things just yet. As far as I know I should not need any delay in the power supply setup and it sounds like that last bit in your post should

Re: [Emc-users] Cincinnati Arrow 500 retrofit...

2013-02-12 Thread andy pugh
On 12 February 2013 14:53, Pete Matos petefro...@gmail.com wrote: Thanks for the info...can you explain that last part 7i77 GPIO? The 7i77 has 32 inputs and 16 outputs for general-purpose IO. (on TB7 and TB8 I think). Did I hear you correctly when you said you wired your limits and homes in

Re: [Emc-users] Cincinnati Arrow 500 retrofit...

2013-02-12 Thread Todd Zuercher
I am not always a fan of just killing the power to every thing on an e-stop. On our high speed routers if you just kill power to the spindle, they can coast for hours. It takes quite a while to stop from 18K rpm with out any DC braking. So I have the e-stop triggering the external fault

Re: [Emc-users] Cincinnati Arrow 500 retrofit...

2013-02-12 Thread andy pugh
On 12 February 2013 15:08, Todd Zuercher zuerc...@embarqmail.com wrote: I have the e-stop triggering the external fault circuit on the spindle inverters instead of just cutting power to them. That probably makes sense in all emergencies other than a spindle-inverter fire

Re: [Emc-users] Cincinnati Arrow 500 retrofit...

2013-02-12 Thread Eric Keller
On Tue, Feb 12, 2013 at 10:08 AM, Todd Zuercher zuerc...@embarqmail.comwrote: I am not always a fan of just killing the power to every thing on an e-stop. On our high speed routers if you just kill power to the spindle, they can coast for hours. It takes quite a while to stop from 18K rpm

Re: [Emc-users] Cincinnati Arrow 500 retrofit...

2013-02-12 Thread Dave
Right.. the safety regs say that you can do what you need to bring the machine to safe stop, but in the end the power has to be dumped to the drives or they need to go into a STO condition - Safe Torque Off mode. The big thing is that the safety controls are suppose to override the normal

Re: [Emc-users] Cincinnati Arrow 500 retrofit...

2013-02-12 Thread Pete Matos
Well that may work fine for you and honestly I love soft limits as much as the next Guy but I honestly prefer to have the drives enabled in a limit switch trip situation so I can just backoff,backup and punt my way back into the program. It worked fine that way on my RF45. If I have my way I

Re: [Emc-users] Cincinnati Arrow 500 retrofit...:

2013-02-12 Thread Pete Matos
Also I'd like to hear opinions from you guys as to the idea of using limits in a serial fashion on a single pin to the IO board. My last machine had optical limits and while they were super nice and accurate they were kinda prone to noise issues and wiring them up was a beotch... I know that was

Re: [Emc-users] Cincinnati Arrow 500 retrofit...

2013-02-12 Thread Todd Zuercher
Well this is how all of the big comercially built routers I have worked with have been set up, I figured if it is good enough for the big boys it should work for me. As to the electrical fire in the inverter, (or anywhere else for that matter) that why you also have a main disconnect to cut

Re: [Emc-users] Cincinnati Arrow 500 retrofit...

2013-02-12 Thread Stuart Stevenson
Just one more scenario for fun. The A and B axes hard limits on the cinci are wired to shut off the drive when tripped. When an A or B hard limit is tripped and the drive is shut off the head is tilted so far the weight causes the head to keep moving and the pinion gear will drop off the end of

Re: [Emc-users] Cincinnati Arrow 500 retrofit...

2013-02-12 Thread Pete Matos
Actually my machine WILL have and did have a large disconnect switch to depower the entire machine. Only problem is that it is in the way back behind the machine and when the drive blew by the time I realized what the hell just happened and slapped the estop button AND ran around the back of the

Re: [Emc-users] Cincinnati Arrow 500 retrofit...

2013-02-12 Thread sam sokolik
Ok - I will say a couple more things and then shut up about it. :) - On conventional machines (not robot arms or such) the linuxcnc soft limits are rock solid. After the machine is homed - they work 100%. (again - I have never hit the limit switch when the machine was homed) If you may be

Re: [Emc-users] Cincinnati Arrow 500 retrofit...

2013-02-12 Thread dave
On Tue, 2013-02-12 at 10:16 -0600, Stuart Stevenson wrote: Just one more scenario for fun. The A and B axes hard limits on the cinci are wired to shut off the drive when tripped. When an A or B hard limit is tripped and the drive is shut off the head is tilted so far the weight causes the head

Re: [Emc-users] Cincinnati Arrow 500 retrofit...

2013-02-12 Thread Peter C. Wallace
On Tue, 12 Feb 2013, dave wrote: Date: Tue, 12 Feb 2013 08:40:16 -0800 From: dave dengv...@charter.net To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net Subject: Re: [Emc-users] Cincinnati Arrow 500 retrofit... On Tue, 2013-02-12 at 10:16 -0600, Stuart Stevenson wrote:

Re: [Emc-users] Cincinnati Arrow 500 retrofit...

2013-02-12 Thread Pete Matos
Sam, okay now we are getting somewhere, you bring up a valid point here. I have been in that situation before with a runaway servo and buddy it is no fun. I can see what you mean about getting the drive depowered in the event of a runaway. I guess I was more thinking about a limit trip during

Re: [Emc-users] Cincinnati 5-axis quirks

2013-02-12 Thread andy pugh
On 12 February 2013 16:40, dave dengv...@charter.net wrote: On Tue, 2013-02-12 at 10:16 -0600, Stuart Stevenson wrote: When an A or B hard limit is tripped and the drive is shut off the head is tilted so far the weight causes the head to keep moving and the pinion gear will drop off the end

Re: [Emc-users] Cincinnati Arrow 500 retrofit...

2013-02-12 Thread Pete Matos
Okay another point I am missing, if you have your limits tied into the estop to depower the entire system how the hell do you home the machine? Do you have seperate home switches. I intend to use to the limits as homes for the purposes of homing the machine. On Tue, Feb 12, 2013 at 11:44 AM,

Re: [Emc-users] Cincinnati Arrow 500 retrofit...

2013-02-12 Thread sam sokolik
On 2/12/2013 10:44 AM, Pete Matos wrote: Sam, okay now we are getting somewhere, you bring up a valid point here. I have been in that situation before with a runaway servo and buddy it is no fun. I can see what you mean about getting the drive depowered in the event of a runaway. I

Re: [Emc-users] Cincinnati Arrow 500 retrofit...

2013-02-12 Thread sam sokolik
Have you checked to see what the machine has for limits/home switches? You may have all you need. If you try to use them for both - then I think you again putting the machine in a mode where you are not protected. (again - not a hobby machine :) ) (in my opinion the limit switches should

Re: [Emc-users] Cincinnati Arrow 500 retrofit...

2013-02-12 Thread John Kasunich
On Tue, Feb 12, 2013, at 11:44 AM, Pete Matos wrote: Sam, okay now we are getting somewhere, you bring up a valid point here. I have been in that situation before with a runaway servo and buddy it is no fun. I can see what you mean about getting the drive depowered in the event of a

Re: [Emc-users] Cincinnati Arrow 500 retrofit...

2013-02-12 Thread Pete Matos
John, That is about the clearest most logical response I could have asked for. Quite honestly I am unsure if my machine has three switches per axis as you described. I will have to check. It is definitely a PRO CLASS commercial machine as you say but I am unaware of the actual limit design

Re: [Emc-users] Cincinnati Arrow 500 retrofit...

2013-02-12 Thread Chris Radek
On Tue, Feb 12, 2013 at 02:34:20PM -0500, Pete Matos wrote: John, That is about the clearest most logical response I could have asked for. Quite honestly I am unsure if my machine has three switches per axis as you described. I will have to check. It is definitely a PRO CLASS commercial

Re: [Emc-users] Cincinnati Arrow 500 retrofit...

2013-02-12 Thread sam sokolik
our big machine has 1 limit and 1 home machine for each axis - but a cam on each end of travel. (so 1 switch is used for both ends of travel) (actually what I am using for the home switch was actually the tool change location switches) sam On 2/12/2013 1:45 PM, Chris Radek wrote: On Tue,

Re: [Emc-users] Cincinnati Arrow 500 retrofit...

2013-02-12 Thread Pete Matos
Chris, Can you elaborate some more on index homing and also on your machines little switch. How is it wired? Perhaps that is my solution should the machine not have a homing switch. I just got off the phone with Dave from machmotion and apparently the drives have multiple inputs for power.

Re: [Emc-users] Cincinnati Arrow 500 retrofit...

2013-02-12 Thread Eric Keller
On Tue, Feb 12, 2013 at 2:59 PM, sam sokolik sa...@empirescreen.com wrote: our big machine has 1 limit and 1 home machine for each axis - but a cam on each end of travel. (so 1 switch is used for both ends of travel) my mill has a single limit switch for x and y so you can't tell which

Re: [Emc-users] Cincinnati Arrow 500 retrofit...

2013-02-12 Thread Przemek Klosowski
On Tue, Feb 12, 2013 at 10:57 AM, Dave e...@dc9.tzo.com wrote: I have a large CNC lathe that has contactors wired in between the servo drives and the motors and on an Estop, the contactors drop out and the 3 phase servo motor windings are shorted together to stop the motors. I thought this is

Re: [Emc-users] Cincinnati Arrow 500 retrofit...

2013-02-12 Thread dave
On Tue, 2013-02-12 at 13:59 -0600, sam sokolik wrote: our big machine has 1 limit and 1 home machine for each axis - but a cam on each end of travel. (so 1 switch is used for both ends of travel) Nice idea ... why didn't I think of that? ;-) It does take a different arrangement of switches

Re: [Emc-users] Cincinnati Arrow 500 retrofit...

2013-02-12 Thread Todd Zuercher
I don't understand the advantage of having the limit switch in the e-stop chain. Why not just use the normal limit switch route through the control? Linuxcnc didables the drive by removing the drive enable signal when a limit switch is tripped. - Original Message - On Tue, Feb 12,

Re: [Emc-users] Cincinnati Arrow 500 retrofit...

2013-02-12 Thread andy pugh
On 12 February 2013 21:56, Todd Zuercher zuerc...@embarqmail.com wrote: Why not just use the normal limit switch route through the control? Linuxcnc didables the drive by removing the drive enable signal when a limit switch is tripped. What if the runaway is due to

Re: [Emc-users] Cincinnati Arrow 500 retrofit...

2013-02-12 Thread Pete Matos
Okay guys, as of today my brand new motors and drives are ordered and on their way to me. I am pretty excited about this as I will be basically working with all brand new components on my VMC here and I get to choose how they are wired and run. YEAY In regard to the limit and estop ciruit

Re: [Emc-users] Cincinnati Arrow 500 retrofit...

2013-02-12 Thread Gene Heskett
On Tuesday 12 February 2013 22:36:22 Przemek Klosowski did opine: On Tue, Feb 12, 2013 at 10:57 AM, Dave e...@dc9.tzo.com wrote: I have a large CNC lathe that has contactors wired in between the servo drives and the motors and on an Estop, the contactors drop out and the 3 phase servo

Re: [Emc-users] Cincinnati Arrow 500 retrofit...

2013-02-12 Thread Pete Matos
Interesting so using a relay to depower the vfd is bad junior then...using the controls computer estop and the mesa to shutdown the drive is a better option then.that's good I was just looking at having to buy a larger relay for the spindle drive. Any input on the best way to accomplish this?

Re: [Emc-users] Cincinnati Arrow 500 retrofit...

2013-02-12 Thread Bruce Layne
I think what Gene is saying is that a relay or contactor between the VFD and the motor is bad (likely to damage the VFD). The proper way for an E-stop condition to remove power from the motor is by switching off the power leading into the VFD. As you mentioned, your Teco VFDs have two power

Re: [Emc-users] Cincinnati Arrow 500 retrofit...

2013-02-12 Thread Dave
Pete, Usually on larger, stronger machines, the limits are not used as home switches, since the limits are the OMG last ditch effort to keep you from breaking expensive parts. You really want to wire your limits into the Estop system. One possible Estop control scenario: You push a button

Re: [Emc-users] Cincinnati Arrow 500 retrofit...

2013-02-12 Thread Dave
On 2/12/2013 10:47 PM, Gene Heskett wrote: On Tuesday 12 February 2013 22:36:22 Przemek Klosowski did opine: On Tue, Feb 12, 2013 at 10:57 AM, Davee...@dc9.tzo.com wrote: I have a large CNC lathe that has contactors wired in between the servo drives and the motors and on an

Re: [Emc-users] Cincinnati Arrow 500 retrofit...

2013-02-12 Thread Gene Heskett
On Wednesday 13 February 2013 00:00:37 Dave did opine: On 2/12/2013 10:47 PM, Gene Heskett wrote: On Tuesday 12 February 2013 22:36:22 Przemek Klosowski did opine: On Tue, Feb 12, 2013 at 10:57 AM, Davee...@dc9.tzo.com wrote: I have a large CNC lathe that has contactors wired in between