Re: [Emc-users] If there's one thing I hate, all the noise, noise, noise, noise

2015-05-15 Thread Marcus Bowman
On 15 May 2015, at 10:03, andy pugh wrote: On 15 May 2015 at 02:02, Tom Easterday tom-...@bgp.nu wrote: I don’t have extra wire to do them individually and my wire is a multi-conductor (3 + ground). So I am going to put 4 ferrites together over the whole cable (including ground) You

Re: [Emc-users] If there's one thing I hate, all the noise, noise, noise, noise

2015-05-15 Thread andy pugh
On 15 May 2015 at 02:02, Tom Easterday tom-...@bgp.nu wrote: I don’t have extra wire to do them individually and my wire is a multi-conductor (3 + ground). So I am going to put 4 ferrites together over the whole cable (including ground) You can just take the same 4-core wire 3x through the

Re: [Emc-users] If there's one thing I hate, all the noise, noise, noise, noise

2015-05-15 Thread Gene Heskett
On Friday 15 May 2015 05:43:14 Marcus Bowman wrote: On 15 May 2015, at 10:03, andy pugh wrote: On 15 May 2015 at 02:02, Tom Easterday tom-...@bgp.nu wrote: I don’t have extra wire to do them individually and my wire is a multi-conductor (3 + ground). So I am going to put 4 ferrites

Re: [Emc-users] If there's one thing I hate, all the noise, noise, noise, noise

2015-05-14 Thread Tom Easterday
I spent some time with the spectrum analyzer but did’t have much luck in isolating the sink for the noise. I just verified that my VFD does indeed produce a large amount of noise between low kHz and about 10MHz! I did some re-routing of wires and replaced some that weren’t shielded. I

Re: [Emc-users] If there's one thing I hate, all the noise, noise, noise, noise

2015-05-14 Thread Dave Cole
The Rasmi input filter Take it off and see what happens If that drive is screwing with your keyboard that is on the OUTSIDE of your control cabinet, imagine what kind of RF exposure is on the inside of your control cabinet! Those AD VFDs should also be sold as EMI test generators. ;-)

Re: [Emc-users] If there's one thing I hate, all the noise, noise, noise, noise

2015-05-14 Thread Rick Lair
I have been following this thread somewhat, and have a question, What is the difference between a line reactor and emi input filter? We have a AD GS3 40hp drive in our turning center, and have the same noise problems with the drive, and I am not sure which one to buy, or do I need both? The

Re: [Emc-users] If there's one thing I hate, all the noise, noise, noise, noise

2015-05-14 Thread Jon Elson
On 05/14/2015 07:53 AM, Tom Easterday wrote: I also had a second problem where the VFD would shut down somewhat randomly which I thought was related to this noise as well. That turned out to be an over current condition at very low rpm. Tweaking some settings fixed that. Yes, I had

Re: [Emc-users] If there's one thing I hate, all the noise, noise, noise, noise

2015-05-14 Thread Jon Elson
On 05/14/2015 09:38 AM, Rick Lair wrote: I have been following this thread somewhat, and have a question, What is the difference between a line reactor and emi input filter? A line reactor may be designed to reduce the 3rd harmonic produced by typical rectifier/capacitor 3-phase loads, and

Re: [Emc-users] If there's one thing I hate, all the noise, noise, noise, noise

2015-05-14 Thread Karlsson Wang
I guess a common mode filter will be good but I have almost only theoretical knowledge and very limited experience. Nicklas Karlsson On Thu, 14 May 2015 10:38:43 -0400 Rick Lair r...@superiorroll.com wrote: I have been following this thread somewhat, and have a question, What is the

Re: [Emc-users] If there's one thing I hate, all the noise, noise, noise, noise

2015-05-14 Thread Peter C. Wallace
: Re: [Emc-users] If there's one thing I hate, all the noise, noise, noise, noise I guess a common mode filter will be good but I have almost only theoretical knowledge and very limited experience. Nicklas Karlsson We found that common mode filters (big ferrite bead around U,V,W) on the motor

Re: [Emc-users] If there's one thing I hate, all the noise, noise, noise, noise

2015-05-14 Thread Karlsson Wang
I forgot to mention. There is a capacitance between motor cables and protective earth. Then the motor is driven by the VFD it is supplied with square wave voltages at high frequency and at each switching the capacitance is discharged or charged. As impedance at high frequency is far from zero

Re: [Emc-users] If there's one thing I hate, all the noise, noise, noise, noise

2015-05-14 Thread Gregg Eshelman
On 5/14/2015 6:53 AM, Tom Easterday wrote: However, I did find the source of the main problem! It was indeed my keyboard. Not the USB wiring from keyboard to pc, but the keyboard ITSELF is very sensitive to the noise created by the VFD. If I move the keyboard to the very extreme end of

Re: [Emc-users] If there's one thing I hate, all the noise, noise, noise, noise

2015-05-14 Thread Tom Easterday
On May 14, 2015, at 4:15 PM, Peter C. Wallace p...@mesanet.com wrote: We found that common mode filters (big ferrite bead around U,V,W) on the motor leads help a lot. Otherwise you have ~360V square waves driving the stray wiring and motor capacitance and _nothing_ to limit the peak current

Re: [Emc-users] If there's one thing I hate, all the noise, noise, noise, noise

2015-05-14 Thread Tom Easterday
I don’t think the rule intends that you must react to it, or re-send it! They may have taken it a bit too far ;-) -Tom On May 14, 2015, at 7:51 PM, Gregg Eshelman g_ala...@yahoo.com wrote: On 5/14/2015 6:53 AM, Tom Easterday wrote: However, I did find the source of the main problem! It

Re: [Emc-users] If there's one thing I hate, all the noise, noise, noise, noise

2015-05-13 Thread Dave Cole
I forgot to mention. Automation Direct does allow returns up to 30 days after the purchase, so if you try out the filter and it doesn't work.. Dave On 5/12/2015 9:20 AM, Tom Easterday wrote: Thanks everyone for the great ideas. I have a much fix now. I will let you know what I find.

Re: [Emc-users] If there's one thing I hate, all the noise, noise, noise, noise

2015-05-13 Thread Claude Zervas
I was getting similar symptoms - random stuff happening in Axis, windows popping up, etc. - and it turned out it was just a cheap usb keyboard that started malfunctioning and sending out random keystrokes. I replaced the keyboard and everything is fine... - Claude On Wed, May 13, 2015 at 6:54

Re: [Emc-users] If there's one thing I hate, all the noise, noise, noise, noise

2015-05-13 Thread TIM
Controller (EMC) emc-users@lists.sourceforge.net Sent: Wednesday, May 13, 2015 11:19:21 AM Subject: Re: [Emc-users] If there's one thing I hate, all the noise, noise, noise, noise I was getting similar symptoms - random stuff happening in Axis, windows popping up, etc. - and it turned out

Re: [Emc-users] If there's one thing I hate, all the noise, noise, noise, noise

2015-05-12 Thread Karlsson Wang
Grounding. Power ground must be separated from small signal ground. The VFD also generate a common mode voltage and unless a common mode inductor is added to increase common mode impedance there will be a high frequency current flowing thru the protected earth wire which in combination with the

Re: [Emc-users] If there's one thing I hate, all the noise, noise, noise, noise

2015-05-12 Thread Mark Johnsen
I'm not the strongest electrically, but when I've run into noise issues, it was either we did something obvious and we were able to fix it (like in the non-grounded lathe example from Marius Liebenberg) or we never found the problem. We put on all kinds of ferrite torrids and inline filters and

Re: [Emc-users] If there's one thing I hate, all the noise, noise, noise, noise

2015-05-12 Thread Dave Cole
One more thing... I'd put the cover on that M350 computer chassis. That will help keep RF out of the computer. Dave On 5/11/2015 9:00 PM, Tom Easterday wrote: Early on we made a decision to put our VFD into the same cabinet as the rest of the electronics on a lathe retrofit - I originally

Re: [Emc-users] If there's one thing I hate, all the noise, noise, noise, noise

2015-05-12 Thread Erik Christiansen
On 11.05.15 23:14, Tom Easterday wrote: I will do that tomorrow. I wonder if using this tape to shield unshielded wire, like my VFD to motor cable, would work….?

Re: [Emc-users] If there's one thing I hate, all the noise, noise, noise, noise

2015-05-12 Thread andy pugh
On 12 May 2015 at 02:00, Tom Easterday tom-...@bgp.nu wrote: I am wondering if anyone has any ideas of where i can look, or what I can do? I had a similar (but much less serious) problem and one of the things I did was to take the outgoing motor cables through a common-mode choke. (ie all three

Re: [Emc-users] If there's one thing I hate, all the noise, noise, noise, noise

2015-05-12 Thread Tom Easterday
Thanks everyone for the great ideas. I have a much fix now. I will let you know what I find. -Tom -- One dashboard for servers and applications across Physical-Virtual-Cloud Widest out-of-the-box monitoring support

Re: [Emc-users] If there's one thing I hate, all the noise, noise, noise, noise

2015-05-12 Thread Dave Cole
I have had very good luck with drive input filters sold by Automation Direct.On the box it says Delta Electronics Model 20DRT1W3S. Here it is.

[Emc-users] If there's one thing I hate, all the noise, noise, noise, noise

2015-05-11 Thread Tom Easterday
Early on we made a decision to put our VFD into the same cabinet as the rest of the electronics on a lathe retrofit - I originally had two separate cabinets, one for power with vfd and one for electronics. This was to save space and bring the size of the cabinet on the machine down to a more

Re: [Emc-users] If there's one thing I hate, all the noise, noise, noise, noise

2015-05-11 Thread Bruce Layne
I'm sorry to hear that the Rasmi filter didn't help your noise problems. I bought four of them, and I've installed the first one but am 1-3 days away from finally installing that electrical panel and testing the electronics. Without the Rasmi filter, my CNC router has some noise on the VGA

Re: [Emc-users] If there's one thing I hate, all the noise, noise, noise, noise

2015-05-11 Thread Gregg Eshelman
On 05/11/2015 06:00 PM, Tom Easterday wrote: Early on we made a decision to put our VFD into the same cabinet as the rest of the electronics on a lathe retrofit - I originally had two separate cabinets, one for power with vfd and one for electronics. This was to save space and bring the

Re: [Emc-users] If there's one thing I hate, all the noise, noise, noise, noise

2015-05-11 Thread Tom Easterday
On May 11, 2015, at 10:49 PM, Gregg Eshelman g_ala...@yahoo.com wrote: Another thing, put the outer case back on the computer you have mounted to the door, or cover the large open holes with solid sheet metal or screen. That's as much to keep noise generated by the computer in as it is

Re: [Emc-users] If there's one thing I hate, all the noise, noise, noise, noise

2015-05-11 Thread Rafael Skodlar
Tom, Hard to tell from the picture but I would make sure that ground is properly connected in star configuration, i.e. there is only one ground point [1] in the cabinet and the CNC machine. I suspect you get some ground currents somewhere which possibly cause enough noise to mess up your VFD.

Re: [Emc-users] If there's one thing I hate, all the noise, noise, noise, noise

2015-05-11 Thread Gregg Eshelman
Either move the VFD to its own enclosure or isolate it with sheet metal and metal screening, grounded to the enclosure. That will block RFI/EMI radiating directly from the VFD. --- This email has been checked for viruses by Avast antivirus software. http://www.avast.com

Re: [Emc-users] If there's one thing I hate, all the noise, noise, noise, noise

2015-05-11 Thread Tom Easterday
Thanks for all the info Bruce! I suspect you are right that it is radiated noise. I should probably start with the outbound motor wire from the VFD. It is about 5 ft. long and not shielded. There are also a couple other cables I can shield as well that current aren’t. -Tom On May 11,

Re: [Emc-users] If there's one thing I hate, all the noise, noise, noise, noise

2015-05-11 Thread Bruce Layne
Replacing the unshielded spindle motor cable with a shielded cable and grounding the shield in the electrical panel is probably going to yield the maximum bang for the buck. Your DIN rail mounted ground terminals in the bottom of your panel are a good single point ground for a star configured