I have several Crimper tools but do not really trust crimped power connectors so...I solder all my PowerPoles connectors. It is easy to do...they work everytime and never a crimp problem.

Joe KK5NA

----- Original Message ----- From: "Paul Christensen" <[EMAIL PROTECTED]>
To: "Rich" <[EMAIL PROTECTED]>; <elecraft@mailman.qth.net>
Sent: Thursday, November 13, 2008 4:00 PM
Subject: Re: [Elecraft] Questions from a Liberal Arts Major


"I believe that if the PowerPole on the K3 was installed on a short length of
flexible wire we would not be reading about this problem as it would not
exist."

That would make a connector change-out very easy should the PowerPole contacts become damaged..

A while back, I had shifted the K3 cabinet while listening to a QSO and the PowerPole disconnected from the lateral movement. It's mostly the lateral tension that creates the propensity for accidental disconnects. If I had moved the cabinet while transmitting at 100W, I suspect that I would need to have gone in and replaced the fused/welded pins. Arguably, K3 owners shouldn't be moving the rig while operating!

I have a love-hate relationship with the PowerPole: I love the convenience (e.g., Rigrunner DC manifold); but I hate that the connector does not "lock 'n mate" as compared to those power connectors manufactured by MOLEX and AMP. Locking the PowerPole requires some external means like a tie-wrap, or the special plastic bridge clip being sold by Anderson.

Ensuring a correct crimp is part of the solution, but not the whole solution. I have a shop drawer full of professional ratcheting crimpers and prior to the recent purchase of the West Mountain crimper, I thought I was doing a good job. But what was occurring with my existing crimper is that the contact tip was bending slightly out of alignment during the crimp process. The West Mountain crimper locks the contact tip while crimping, thereby ensuring the pin remains straight with the barrel after crimping. Moreover, the West Mountain crimper ensures a completely concentric crimp. Had I not tried it myself, I would not have believe there could be that much of a difference between it and my other ratcheting crimpers.

Paul, W9AC







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