EBo wrote:
> On Tue, 03 Apr 2012 12:37:45 -0500, Jon Elson wrote:
>   
>> EBo wrote:
>>     
>>> Have you tried any ridged tapping in aluminum?  Might break a few 
>>> taps,
>>> but it would be worth testing out and demonstrating.
>>>
>>>
>>>       
>> An easy check before risking any tooling is to do the operation in 
>> air.
>> Possibly illuminate the tap with a flashlight to eliminate perceived 
>> strobe
>> effects from fluorescent lights.  You could even put a screw of the
>> right thread in the spindle.  If the thread appears to be motionless
>> during the spindle synch part, then the Z movement is matching the
>> thread pitch pretty well.  I did this a few times before risking an
>> expensive tap to be sure the thing was really working correctly.
>>     
>
> agreed.  Before I would run any taps I would run it in air, etc., but I 
> would try a new cheap tap after the initial tests looks good.  If I can 
> tap 5 to 10 holes in a piece of scrap without breaking it using a cheap 
> tap, then I would feel OK risking the expensive ones.  That's my 2c
>   
Also, assuming a servo system, I would use Halscope to check the 
following error
on the Z axis during the spindle reversal.  If the following error stays 
small, then you
should be OK.  If there is a spike in following error, then the spindle 
reversal needs
to be made more gradual.

Jon

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