At 10:35 AM 28/03/2007 -0400, you wrote:

>over half an hour per pass though.  MCS is selling a little air grinder 
>rated at 70k rpms, I wonder how that might work mounted on the side of 
>the head on my micromill for something like that?  Has anyone here 
>attempted something along those lines?
>

When I was working on the Emco mill, 1mm carbide bits had a short, costly life, 
so we wanted to try using tungsten dental bits. This was for metal-work, doing 
fine work on brass patterns for spin casting.

We ran some straight line test cuts in steel with a mock up, and it seemed ok, 
so we removed the milling head entirely and mounted a Pferd air-tool.
Firstly, the air consumption had a fair size compressor running at 50%. Then we 
found that the spindle on the air-tool is not rigid enough. It's fine when you 
use it manually, since you 'press' as required, with visual and audible 
feedback, as well as being able to tilt the tool for a better scallop, but for 
automated running it was a disaster. Especially in cavities, and cutting 
'downhill' it tended to bite and whip, making horrible squealing noises with a 
crappy finish. Steel or brass yielded similar results. We abandoned that idea, 
but i'd be interested to know if anyone had more success with a bigger tool.

Regards
Roland Jollivet


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