On Mon, 2008-03-10 at 10:49 -0400, [EMAIL PROTECTED] wrote:
> Please,  I did not in any way mean to be unfair to EMC.  I did not mean it
> in that way at all.
> 
> EMC is a fantastic program.
> 
> What I mean is that by doing the electronic gearing there is no way to
> avoid a condition where a stepper motor is operating at a step rate where
> resonance is present.  It will happen and there is not anything EMC can do
> to prevent it.  Its just a condition of steppers that cannot be avoided.
> 
> It's hard to read E-mail and not have the writing be taken in the wrong
> way.  Don't take my comments to be bashing EMC in any way.  It has been
> everything I have been looking for in CNC control.  I have no issues with
> EMC at all.  It's a fantastic package and there has been a ton of work put
> into it.
> 
> Jim C

I am brainstorming here. 

I think you stated the crux of the problem with "there is no way to
avoid a condition where a stepper motor is operating at a step rate
where resonance is present." 

The mechanical damping can move where resonance happens. I also noticed
from other threads, that the voltage the stepper is driven with can
change the resonance frequency. I think the ideal would be to move the
resonance above the maximum operating speed, so you never see it in
normal operation. Isn't micro stepping the most effective tool against
resonance? Or maybe an RC filter on the driver outputs to help shape the
voltage. Of course EMC is flexible enough to be able to set up some sort
of feedback to mechanically or electrically change the stepping
characteristics.

Brushless DC motors are just low pole count steppers aren't they? I
wonder if a stepper driver could be used to drive a BLDC? Though I
suppose a BLDC driver might be better.
-- 
Kirk Wallace (California, USA
http://www.wallacecompany.com/machine_shop/ 
Hardinge HNC lathe,
Bridgeport mill conversion, doing XY now,
Zubal lathe conversion pending)


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