> > Here's a trace of the commanded velocity (after going 
> through limit3), 
> > encoder velocity (*60) and the lowpass output.
> > 
> > http://www.franksworkshop.com.au/img_bin/Velocity.png
> > 
> > The encoder scale is 12000; 12000 pulses representing 1 
> revolution.  
> > The encoder velocity output is then multiplied by 60 to 
> give rpm.  The 
> > graph shows acceleration to 20rpm and stop.
> 
> Wow, that looks terrible.
> 
> It looks like the command starts moving, then it takes a full 
> 200 ms before the encoder responds at all, and it immediately 
> overshoots by a factor of two.
> 
> This is a servo-spindle, right?  If you disable the PID and 
> PWM, and turn the spindle by hand, does it look any better?  
> I know it's hard to say what the real velocity should be in 
> that case, but this test would remove the PID tuning question.


Yep, servo spindle.  I've really struggled to tune it.  Initially I tried to
tune it as a rotary axis, but I couldn't get it stiff.  I didn't have any
problems with X and Z, two smaller servos.

Here's a scope of it turning by hand...

http://www.franksworkshop.com.au/img_bin/Velocity2.png

I'm not sure what the irregular pattern is from.  Could it be motor cogging?


> I did all my encoder velocity testing using the stepgen in 
> quadrature mode, and i'm pretty sure it looked much better.

That was my original plan, to use a step generator to create a position
signal that the spindle could follow.  Is that possible?  


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