On Fri, 2010-03-05 at 10:23 -0500, Dave wrote:
> Like you guys, I'm interested in using some of these inexpensive 
> encoders.  Compared to industrial units, they are a fraction of the price.
> 
> The casing and wiring is obviously not "industrial" Nema 12 etc, in 
> nature - no oilproof military connector on the side of the encoder and 
> no bearings...
> 
> So how do you guys get around these issues?    Fashion some type of 
> cover over the back of the motors and run the cable through a grommet?

Maybe this?
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=APC1069-ND 

> How could you use one of these encoders for a spindle encoder?   Make up 
> a two bearing support system with a stub shaft that the encoder can hang 
> off of?
> 
> I haven't heard much about US Digital's cheap encoders.   What about 
> Renco encoders?  Is the consensus that those are ok?
> 
> Dave

I think the cheap way to use U. S. Digital encoders is to make your own
from their hubs and sensors, which I did for my lathe:
http://www.wallacecompany.com/cnc_lathe/HNC/00011-1a.jpg
http://www.wallacecompany.com/cnc_lathe/HNC/00001-1a.jpg 
http://www.wallacecompany.com/cnc_lathe/HNC/00004-1a.jpg 

For the axes encoders I made round Delrin covers with an o-ring seal.
Then used pressed in brass inserts through the cover for screw
terminals. I should install shaft seals, but I haven't gotten round2it.

My plan for the AEAT's may be similar. The sensor boards have two tiny
plastic pins that are staked to fasten the board. A hot soldering iron
tip could soften the staking, and the board pushed out.
http://www.wallacecompany.com/machine_shop/EMC2/absolute_encoder/dcp_6877-1a.jpg
 

A shaft, bearings and housing would need to be designed with magnetic
fields in mind. Using a screw terminal block on an o-ring sealed circuit
board might be a way to go.
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=A98336-ND 

or add a few more terminals and place a differential driver chip on the
inside of the board.

An SSI hal component is in the works too, unless someone has one
already?
-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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