Interesting Kirk,

Thanks for the ideas.  Considering that new "industrial" Nema 12 type 
encoders can easily hit $500-600 each this is something to think about.

Dave

On 3/5/2010 2:08 PM, Kirk Wallace wrote:
> On Fri, 2010-03-05 at 10:23 -0500, Dave wrote:
>    
>> Like you guys, I'm interested in using some of these inexpensive
>> encoders.  Compared to industrial units, they are a fraction of the price.
>>
>> The casing and wiring is obviously not "industrial" Nema 12 etc, in
>> nature - no oilproof military connector on the side of the encoder and
>> no bearings...
>>
>> So how do you guys get around these issues?    Fashion some type of
>> cover over the back of the motors and run the cable through a grommet?
>>      
> Maybe this?
> http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=APC1069-ND
>
>    
>> How could you use one of these encoders for a spindle encoder?   Make up
>> a two bearing support system with a stub shaft that the encoder can hang
>> off of?
>>
>> I haven't heard much about US Digital's cheap encoders.   What about
>> Renco encoders?  Is the consensus that those are ok?
>>
>> Dave
>>      
> I think the cheap way to use U. S. Digital encoders is to make your own
> from their hubs and sensors, which I did for my lathe:
> http://www.wallacecompany.com/cnc_lathe/HNC/00011-1a.jpg
> http://www.wallacecompany.com/cnc_lathe/HNC/00001-1a.jpg
> http://www.wallacecompany.com/cnc_lathe/HNC/00004-1a.jpg
>
> For the axes encoders I made round Delrin covers with an o-ring seal.
> Then used pressed in brass inserts through the cover for screw
> terminals. I should install shaft seals, but I haven't gotten round2it.
>
> My plan for the AEAT's may be similar. The sensor boards have two tiny
> plastic pins that are staked to fasten the board. A hot soldering iron
> tip could soften the staking, and the board pushed out.
> http://www.wallacecompany.com/machine_shop/EMC2/absolute_encoder/dcp_6877-1a.jpg
>
> A shaft, bearings and housing would need to be designed with magnetic
> fields in mind. Using a screw terminal block on an o-ring sealed circuit
> board might be a way to go.
> http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=A98336-ND
>
> or add a few more terminals and place a differential driver chip on the
> inside of the board.
>
> An SSI hal component is in the works too, unless someone has one
> already?
>    


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