On Wednesday 17 March 2010, Slavko Kocjancic wrote:
>Gene Heskett pravi:
>> On Tuesday 16 March 2010, Jon Elson wrote:
>>> Slavko Kocjancic wrote:
>>>> Somewhere somebody write that 90% users have ATC.
>>>
>>> Maybe 90% of commercial CNC machining centers have ATC, I SERIOUSLY
>>> doubt 90% of EMC2 users have it.
>>> Even the monster EMC2-controlled machines at MPM in Wichita don't have
>>> an ATC.
>>> (The Mazak at Cardinal Engineering did have a working ATC, however, so
>>> it CAN be done with EMC2, just that there are a LOT of machines out
>>> there that do NOT have an ATC.)
>>>
>>> Jon
>>
>> Neither does mine Jon, but AIUI, this isn't rocket science although it
>> might need  a little rocket fuel.  ;-)  Or a round tuit, that would be
>> helpful.
>>
>> BTW I am still looking for a pair of (front and back) round tUIt patterns
>> I can scale to about a 50 cent piece size.  I've been promising a friend
>> I was gonna make a small bag of them at some point.  I already have a
>> couple sticks of alu for them.
>>
>> Sticking a piece of pcb material, with the copper still on it, to a
>> little used corner of the table shouldn't take more than something to
>> clean the table down to bare metal so the superglue would bond well, and
>> a tube of superglue.  Solder the sense wire to a pulled up spare port
>> pin, and a short jog to that location & a creep down till the port pin
>> goes low, _should_ make an el-cheapo switch.  The only fly I could see is
>> that since the ground would assume to be through the spindle bearings,
>> and they run on an oil film, it might not be too bad an idea to have a
>> ground (wired also) spring against the tool shank or the bottom of the
>> collet to assure the tool does have a good ground.
>>
>> I don't see any reason that sub thousandth accuracy could not be obtained
>> if the copper film on the pcb is kept reasonably clean.   Spindle stopped
>> of course. ;-)
>
>That's work but have drawback.
>If you use 0.4mm drill and have little "to high" feedrate then this is
>recipy to broke that drill. 20mm/min is to fast in my case. As drill
>touch plate then machine need to decelerate to 0 and this give extra 0.1
>mm downfeed just enought to broke drill. If you use bigger dril that's
>usaly not the problem. For that reason the probe can be made to alow
>slight movment. Can be done with some plastic pipe with 3 metal pin in
>radius 120degre apart and metalic plate pushed from bottom to top. Can
>be made from PCB material and can be made traces with exacto knife. And
>then just little spring or even rubber to push that up. And this alow
>much faster feedrates too.

True, and all good ideas,  The main one I see is that the hold down clips or 
bolts used to establish the true zero point would need to be of some 
insulating material like nylon.

And that also presents a cleanliness puzzle, keeping swarf from getting under 
the clips or bolt heads and affecting the zero point by holding it falsely 
low.

Has anyone actually found that to be a problem?

In my case I never considered a .4mm drill, although I did have a set of 
numbered drills that went to #72 at the tv station.  Used for resizing the 
hole in a crimped on coax connector pin.  I'd bought 1000 bnc connectors for 
a certain coax cable commonly used, and the pins were drilled about a thou 
small for the brand of cable we were also buying in 1k' rolls.  The drill bit 
kit was cheaper than fighting with a return policy when the idigits on the 
phone had NDI what to do to fix it.  Since it also came with a pin vice to 
hold & spin the drill bits with it was easier to pull out the pin and drill 
it on the spot before crimping it.  Probably the reason I got what was an 
otherwise excellently made & finished connector at about a buck a piece less 
than the 100's price at Newark et all.  A $30 toy drill kit was a small price 
for the fix in that case, and it got me going on that overdue project the 
same day.

-- 
Cheers, Gene
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)

Hiroshima '45
Tschernobyl '86
Windows '95

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