On 5 May 2010 17:45, Leonardo Marsaglia <leonardomarsagli...@gmail.com> wrote:

> Do you think that if i use a cam software with the emc2 post, i could shape
> the lobe using the spindle as a spindle in synchronised motion?

I think so. I suspect that you would need a specially written CAM to
generate the cam software, but that might not be too difficult.

> That would
> be very nice because the machine has a good reduction, so the torque is not
> a problem, and the maximum speed now is about 200 rpm. (This is an old
> machine to make lobes using a master, and it uses standard HSS tools to make
> the lobes).

In that case you would just be computerising the existing machine
function, and that sounds like the easiest, cheapest and most likely
to succeed approach.

> Do you think that if i adapt an encoder to the spindle also a vfd, and i
> make the X axis accurately and fast enough to follow the moves of the
> spindle i can make the lobe?

Yes, I think that seems very likely to work.

As you are intending to modify the machine anyway, perhaps it would
make sense to start with the X-conversion  and the VFD then try a very
simple spindle encoder (you can make a functional one using CAD
software, a laser printer and $15 of retroflective opto-sensors and
components) and see how well it works before making a final decision.

However, reading the G33 documentation indicates that it is not as
simple as just programming a series of arcs in a series of G33
statements so you would have to find another way to do it.

I don't know if there is a way to have the trajectory planner slave
the X and Z axes to the C axis.

One way that definitely could work would be using a custom HAL
function that simply adds an offset to the X position command control
loop. This could be a simple function that reads a 360-entry table of
offsets for each angle. This approach also means that you don't need
any special software to produce the G-code, it becomes a standard
lathe turning cycle, but with a cam generator enabled.

-- 
atp

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