Back when  I put my 10 hp phase converter together, I found some charts 
on the web someplace about suggested capacitor sizing.   I found a cheap 
supply of capacitors at Mendelson's in Dayton, Ohio
and bought a small box of them.   I ended up using I believe, 4 - 330 uf 
330 volt units as starting caps and 4- 135 uf run caps.    I use a push 
button to start the motor and as long as I hold the button
down the starting caps are wired into the circuit.  When the motor spins 
up I release the button.   I tried to use a voltage sensitive relay, 
like the ones used on refrigeration systems and AC systems, but
it was not reliable probably due to the high current from the large 
number of caps.  There is also a motor contactor that seals itself in 
via the button push.   That way if the line power drops, the contactor 
drops out and the converter idler motor and he
attached slave motors are powered down.

The math relating to how this works gets even more complicated when you 
consider the effects of hooking a 3 phase motor that you are going to 
start (a slave motor)  across the the idling phase converter motor.
For a brief period of time, the idler motor becomes a generator.   The 
rotor slows slightly and the energy in the rotor pumps power into the 
three phases and spins up
the slaved motor.    It works very well.

During experimentation, it is very obvious when more starting capacitors 
are required as the motor will simply not spin up.
Adding more run caps helps balance the phases but they never really 
fully balance.

Safety glasses are very good idea when experimenting.    Starting caps 
go off like firecrackers if you overstress them.    They are only 
designed to be switched in for a few seconds.

A source of cheap starting caps is a really good idea if you want to do 
some phase converter experimentation.  I blew up several of them.

Dave

On 3/14/2011 9:01 PM, Jon Elson wrote:
>    
>> On 14 March 2011 10:50, John Thornton<[email protected]>   wrote:
>>
>>      
>>> Is it not amazing that the hillbillies from backwoods Missouri with a
>>> 3rd grade education can make a rotary phase converter without all the
>>> math...
>>>
>>>        
>>
>>      
> Of course!  The trick is the windings in the motor do all the math for
> you, all you need to do is hook up the wires.
>
> Jon
>
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