John,

I'll dig out my schematic and make sure it is up to date and figure a 
way to post it to the list.

John

John Crane wrote:
> John,
>
> I would like to know more about the way you have engineered your phase
> converters.  I am in the process of adding this capability in my shop.
>
> Thanks,
>
> John R. Crane
>
> On Thu, Mar 17, 2011 at 5:53 AM, John Thornton<bjt...@gmail.com>  wrote:
>
>    
>> I have three rotary phase converters. The are all using a potential
>> relay for the start caps and a relay that pulls in the mains. So I don't
>> have to hold the push button and if the power drops out for a few
>> seconds the phase converter does not try and restart without the start
>> caps. I've not had the fun of blowing anything up when building them.
>> They are all balanced phase to phase within a couple of volts. However
>> phase to phase the run caps are very different in order to get the
>> voltage phase to phase to balance. I can post some details if anyone is
>> interested...
>>
>> John
>>
>> Dave wrote:
>>      
>>> Back when  I put my 10 hp phase converter together, I found some charts
>>> on the web someplace about suggested capacitor sizing.   I found a cheap
>>> supply of capacitors at Mendelson's in Dayton, Ohio
>>> and bought a small box of them.   I ended up using I believe, 4 - 330 uf
>>> 330 volt units as starting caps and 4- 135 uf run caps.    I use a push
>>> button to start the motor and as long as I hold the button
>>> down the starting caps are wired into the circuit.  When the motor spins
>>> up I release the button.   I tried to use a voltage sensitive relay,
>>> like the ones used on refrigeration systems and AC systems, but
>>> it was not reliable probably due to the high current from the large
>>> number of caps.  There is also a motor contactor that seals itself in
>>> via the button push.   That way if the line power drops, the contactor
>>> drops out and the converter idler motor and he
>>> attached slave motors are powered down.
>>>
>>> The math relating to how this works gets even more complicated when you
>>> consider the effects of hooking a 3 phase motor that you are going to
>>> start (a slave motor)  across the the idling phase converter motor.
>>> For a brief period of time, the idler motor becomes a generator.   The
>>> rotor slows slightly and the energy in the rotor pumps power into the
>>> three phases and spins up
>>> the slaved motor.    It works very well.
>>>
>>> During experimentation, it is very obvious when more starting capacitors
>>> are required as the motor will simply not spin up.
>>> Adding more run caps helps balance the phases but they never really
>>> fully balance.
>>>
>>> Safety glasses are very good idea when experimenting.    Starting caps
>>> go off like firecrackers if you overstress them.    They are only
>>> designed to be switched in for a few seconds.
>>>
>>> A source of cheap starting caps is a really good idea if you want to do
>>> some phase converter experimentation.  I blew up several of them.
>>>
>>> Dave
>>>
>>> On 3/14/2011 9:01 PM, Jon Elson wrote:
>>>
>>>        
>>>>
>>>>          
>>>>> On 14 March 2011 10:50, John Thornton<bjt...@gmail.com>     wrote:
>>>>>
>>>>>
>>>>>
>>>>>            
>>>>>> Is it not amazing that the hillbillies from backwoods Missouri with a
>>>>>> 3rd grade education can make a rotary phase converter without all the
>>>>>> math...
>>>>>>
>>>>>>
>>>>>>
>>>>>>              
>>>>>
>>>>>            
>>>> Of course!  The trick is the windings in the motor do all the math for
>>>> you, all you need to do is hook up the wires.
>>>>
>>>> Jon
>>>>
>>>>
>>>>          
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