On Tue, 2011-04-12 at 11:23 -0500, Jon Elson wrote:
> Stuart Stevenson wrote:
> > Gentlemen,
> >   I was just made aware of a recurring problem with the Cinci and the Enshu.
> > I have heard nothing about the Dahlih.
> >   The Enshu is running 2.5.0-pre and Touchy interface.
> >   The Cinci is running 2.5.0-pre and Axis interface.
> >   Yesterday the Enshu lost Y position during a program run. The Cinci has
> > done this previously but that was before the latest update to 10.04 and
> > 2.5.0-pre.
> Can you restore the machines to the older software?  How recent was the 
> upgrade?
> What is the MTBF (sounds like about a day or so?)
> 
> If it weren't for an apparently recent software update, I'd suspect a 
> problem in the PPMC encoder board.
> I have made changes in the PPMC driver, but these changes should be 
> disabled for the PPMC, since it
> doesn't have the necessary firmware to timestamp the most recent encoder 
> count.  I'm pretty sure the
> ppmc driver is not supposed to do anything differently if the new 
> features are not enabled.
> 
> I suppose you could run the diagnostic program overnight with the 
> commtest test to see if any errors
> show up.
> 
> What is the following error tolerance in the .ini file?  If it was an 
> encoder or encoder counter problem, it should cause a sudden following 
> error of .4", which would be expected to trip the error message and stop 
> the machine.  If your following error tolerance is less than 0.4", then 
> I think the encoder reading components are off the hook, and it is 
> somehow an offset that is getting applied to the axis.
> 
> Jon
Hi Jon, 
I just talked to Stuart. He tells me that it also happened on the cinci
with 6.06 and I presume an earlier version of emc. 
Seldom are these events easy to diagnose.  ;-)

Dave
> 
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Forrester Wave Report - Recovery time is now measured in hours and minutes
not days. Key insights are discussed in the 2010 Forrester Wave Report as
part of an in-depth evaluation of disaster recovery service providers.
Forrester found the best-in-class provider in terms of services and vision.
Read this report now!  http://p.sf.net/sfu/ibm-webcastpromo
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