On Friday, June 01, 2012 06:18:41 PM Greg Bernard did opine:

> Gene-
> You could hold your stock down easily with super glue and then use
> acetone to release it like this:
> http://millpcbs.com/index.php?option=com_content&view=article&id=19&Ite
> mid=63 .

I personally have not had that great an experience at getting superglue to 
let go with acetone.  Once set by the moisture in my skin, a stuck 
fingertip is half an hours work.  And required far more effort than this 
.018" thin alu could stand without bending it up pretty good.

I did get the 60 slot wheel done, but its not possible to have 60 slots AND 
a slot narrow enough for a 50% duty cycle output.

And despite a freshly done backlash adjustment for xy, I find this teensie 
bit wanting to crawl in the direction of the side that is cutting, at 
feedrates of 4 to 6" and .0015 DOC.  So I've restarted it after the first 
.014 down with a feedrate of .7.  Properties says it now has a 909 minute 
runtime, but it is gradually straightening out the S curve in what is 
supposed to be a straight line.  Dig cutting, if that doesn't fix it, I go 
to climb cutting I guess.

John T.:  I did a short pass with your code, cutting 2 slots.  Feed way too 
fast, the slots were badly S shaped from bit flex.  It sure looked like a 
good idea though.  Thanks.

Running a .7" feedrate, it is gradually straightening out the bottoms of 
the slots.  I also went down to a 45 cycle wheel with the narrowest slot 
for the one under construction now, but my calipers are telling me I'll 
have to pull the opto's together by at least 50 thou to get good 
quadrature.  Dunno if I can bend then that far or not.  We'll see when this 
one is done.  I'll see what the duty cycle is as I'd druther go up than 
down.

Here is a strange observance though, in halscope, encoder.0.velocity is not 
responding to spindle rotation at all until the spindle is up to at least 
1.5 to 2 rps!  Below that, nothing at any gain.  Weirdsville. I don't 
recall buying a ticket to this sideshow. ;)
 
Cheers, Gene
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
My web page: <http://coyoteden.dyndns-free.com:85/gene>
The more complex the mind, the greater the need for the simplicity of play.
                -- Kirk, "Shore Leave", stardate 3025.8

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