If the holes are deeper doesn't it means that the motor is making "more"
steps and not "less" ?
Is it possible that you have extra steps due to noises or bad connections
PC ---> BoB ---> Gecko Drive ?

Alex


On Thu, Sep 4, 2014 at 5:07 PM, Viesturs Lācis <viesturs.la...@gmail.com>
wrote:

> Hello!
>
> I have a strange situation:
> Stepper motor of Z axis on a cnc router is losing it's position -
> doing a series of numerous holes in material will end up with various
> depths of holes.
>
> The strange part is:
> 1) for each time, when machine is running, it will lose position only
> in one direction; if holes are getting deeper, then they only get
> deeper, not the other way;
> 2) the direction of "drift" will change randomly as machine is
> restarted and only then; simply running another g-code file will not
> change the direction of "drift";
>
> There is Nema23 stepper motor and Gecko stepper driver.
> Motor cable is checked for loose contact, step/dir signal lines are
> checked for loose contact, ballscrew and linear rails are checked for
> any damage to cause extra resistance in particular direction, the
> clutch between motor and ballscrew is checked not to slip.
>
> I am totally out of ideas, where to look. Has anyone ever experienced
> anything like that? What puzzles me most is the consistency to
> maintain direction of "drift" and yet randomly change, when whole
> system is restarted, so any suggestions will be appreciated.
>
> Viesturs
>
>
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