As Gene is suggesting , here
<http://linuxcnc.org/index.php/english/forum/16-stepconf-wizard/27293-solved-tuning-stepper-motor-with-gecko-201-driver?start=10>
is a discussion on the forum regarding problems with "steps" and Gecko
Drive .
A question for you ... the router is brand new (I mean that you have
finished the setup) or is a "already working" machine ?
This question is to understand if the machine was working fine before and
later start with the problem you are mentioning.

Alex


On Thu, Sep 4, 2014 at 5:21 PM, Gene Heskett <ghesk...@wdtv.com> wrote:

> On Thursday 04 September 2014 11:07:07 Viesturs Lācis did opine
> And Gene did reply:
> > Hello!
> >
> > I have a strange situation:
> > Stepper motor of Z axis on a cnc router is losing it's position -
> > doing a series of numerous holes in material will end up with various
> > depths of holes.
> >
> > The strange part is:
> > 1) for each time, when machine is running, it will lose position only
> > in one direction; if holes are getting deeper, then they only get
> > deeper, not the other way;
> > 2) the direction of "drift" will change randomly as machine is
> > restarted and only then; simply running another g-code file will not
> > change the direction of "drift";
> >
> > There is Nema23 stepper motor and Gecko stepper driver.
> > Motor cable is checked for loose contact, step/dir signal lines are
> > checked for loose contact, ballscrew and linear rails are checked for
> > any damage to cause extra resistance in particular direction, the
> > clutch between motor and ballscrew is checked not to slip.
> >
> > I am totally out of ideas, where to look. Has anyone ever experienced
> > anything like that? What puzzles me most is the consistency to
> > maintain direction of "drift" and yet randomly change, when whole
> > system is restarted, so any suggestions will be appreciated.
> >
> > Viesturs
>
> Can we assume you have lengthened the dirsetup and dirhold settings?
>
> I don't have any gecko's, but this sure seems to be an ongoing problem
> with them.
>
> From previous messages, it seems a trip to gecko for repairs fixes it, but
> a random direction fixed at machine boot?  Thats weird, and I've no clue.
>
> Cheers, Gene Heskett
> --
> "There are four boxes to be used in defense of liberty:
>  soap, ballot, jury, and ammo. Please use in that order."
> -Ed Howdershelt (Author)
> Genes Web page <http://geneslinuxbox.net:6309/gene>
> US V Castleman, SCOTUS, Mar 2014 is grounds for Impeaching SCOTUS
>
>
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