On 15.10.14 16:45, Kirk Wallace wrote:
> The example pin beds I have found on the Net have used vero(?) boards
> which have .1" spacing, but the spacing I need is 5mm and .15" and I
> don't have time to make up a custom PC board.

Ah, that's a lot harder, but you'd have 5.08mm pitch when using every
second pin at 0.1" pitch. By drilling some of the holes larger, and
gluing the connector in place, that could suffice for a modest number of
pins. But there's another way to use common connectors on strange
boards, if you're game.

To add a couple of extra dual-row 10 pin headers to the Arduino board, I
gingerly ground away some of the circuit traces on both sides, drilled
holes on 0.1" grid, and super-glued the connector to the PCB. Then I
just ran fine wires where needed. Admittedly, I'll (almost certainly)
make a PCB in the longer term, but this has been fine for half a year
now. It has seen a lot of connection/disconnection handling in that
time, as I'm experimenting with the board.

To ensure alignment between boards, I'd glue one set first, and let the
other side set while mated with the first. I haven't tried hot melt
glue, and the superglue is fine for the dual-row headers. (Which can be
made up by gluing two single rows together, if that's what's to hand.)

Another thing the angle grinder excelled at was making a rectangular
cut-out in the edge of the daughterboard (shield). The coarse wheel was
like a plasma cutter, quick but very neat.

Erik

-- 
A wife asks her husband, a software engineer: "Could you please go shopping
for me and buy one carton of milk, and if they have eggs, get six." A short
time later the husband comes back with six cartons of milk. The wife asks
him, "Why did you buy six cartons of milk?" He replied, "They had eggs."

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