Gene,

I just wanted to pass along my source for fasteners and they will sell 
you just one at a reasonable price.

Albany County Fasteners

http://www.albanycountyfasteners.com/Default.asp

On 7/2/2015 1:04 PM, Gene Heskett wrote:
> Greetings all;
>
> I am now calibrated well enough that I can actually run wood carving
> code! And it looks like I could crank up the feed rate a bit, but the
> finish obtained will determine that.
>
> The comment someone made about that BOB being slow, depends on the
> polarity of the pulses.  Using a common +5 for the opto source, and
> treating the BOB as an open collector, I am using 5i25 step and space
> timings of 2 u-secs.  The ugly slow can be seen on my Hitachi, but the
> motors run fine at 45 ipm, which is 35 faster that the little mill can
> run.
>
> Now, if I had those slot opto's & switches, I could begin to bring the
> spindle under LCNC control too.
>
> 3 things of note, z would not go up to the end of the scale on the  post,
> but I did some disassembly, and the limit is the nut bracket, either
> one, OEM or the ball screw version, hitting the top of the slot in the
> post.  The other is that while those screws are supposedly 16x5's, my
> scales do not agree with a 1" range dial indicator. By 1 to 3%.  And I
> have taken considerable care to make sure the indicator was aligned with
> the axis I was checking.  Its not skipped steps as I stretched the 5i25
> timeing way out, and the error remains the same but somewhat different
> per screw.
>
> There is a digital DRO on the quill, but I haven't thought to check it
> against the dial indicator.
>
> What has been others experience in this calibration aspect?  Can I
> believe the dial indicator.  Being gear driven, over long ranges, since
> a full inch is 10 turns around the dial, my spidey sense says it could
> have a cyclic error, but from needle 0 to needle 0, it should be dead on
> with the real world.  Right?
>
> 3rd, is the very heavy preload on the spindle bearings as this one was
> shipped. Obviously heavy drag when the backgear was in neutral.
>
> So I took it apart, loosened the tension nut about 5 degrees, padded the
> top of the shaft with a 1/2" thick block of alu and gave it a decent
> whack to drive the shaft back thru the upper bearing to gain some
> clearance.  Then drove the nut back to within a degree of its original
> position, at which point I was no longer able to feel any play, and the
> drag was just starting to increase.  Reassembled the whole thing.
>
> Before I did that, 30 mins at 2300 revs was warming the spindle up,
> measured on the lower face of the quill, from 74F in the room to 121F,
> 47F rise.  Now, an hour gets it to 86F, a 12F rise and much more
> tolerable & lots less spindle growth due to heat.
>
> Anyway, progress, its alive!
>
> I did have to reboot to regain the motor control once, this thing needs
> more memory, 384 megs just doesn't do it.  But my son will be here on
> the 7th, with another machine with more cpu and memory iron in it, which
> should help.  No chance in hell of finding another 256 meg pc-133 stick
> in these here parts.  That would give it 512megs.
>
> I also think that will help the mouse.  As it sits, if the mouse gets
> blanked while geany or whatever is running, then when I go back to the
> LCNC screen, the pointer is gone, and it often takes half a minute or
> more of driving it around before the pointer becomes visible again.
> Thats a major PIMA to me.  And in the xfce prefs, no sign of any mouse
> blanker controls.  I wonder, could that be disabled in
> the /etc/X11/xorg.conf somehow?
>
> Not exactly ready for prime time, but it is the middle of the
> afternoon. :)
>
> Cheers, Gene Heskett


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